CN220738384U - Automatic crushing and grinding system for solid wastes - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及破碎系统的技术领域,具体而言,涉及一种固废物自动破碎磨粉系统。The utility model relates to the technical field of crushing systems, in particular to an automatic crushing and grinding system for solid waste.
背景技术Background technique
铝电解典型危废渣包括大修渣、铝灰、炭渣等。由于大修渣含有毒性较高的可溶氟化物和氰化物,如不妥善处置,会随雨水混入江河、渗入地下污染地表水源、地下水和土壤,对周围生态环境、人类健康及动植物生长造成很大危害。铝电解槽大修渣属于T类工业危险废物。大修渣无害化资源化处理,已成为电解铝行业亟待解决的重大难题之一。其他如铝灰、炭渣等也具有同等的危害。Typical hazardous waste residues from aluminum electrolysis include overhaul residue, aluminum ash, carbon residue, etc. Since overhaul residue contains highly toxic soluble fluoride and cyanide, if not properly disposed of, it will mix with rainwater into rivers and seep into the ground to pollute surface water sources, groundwater and soil, causing great harm to the surrounding ecological environment, human health, and the growth of plants and animals. Overhaul residue from aluminum electrolytic cells belongs to Class T industrial hazardous waste. The harmless resource treatment of overhaul residue has become one of the major problems that need to be solved in the electrolytic aluminum industry. Others such as aluminum ash and carbon residue also have the same hazards.
通常不能直接将上述固废物直接遗弃,需要采用一定的手段将其进行无害化处理,如无酸浸出、氧化除氰、钙盐除氟、物理沉降等等。在进行上述操作前,都需要对物料进行破碎、研磨,主要是为提高危废渣脱氟、脱氨、浸出效率,而上述多种废弃物其形态(主要是尺寸)并不相同,因此在进行破碎研磨处理时,大都采用分开处理,然而有些固废物处理工艺是可以将其混合处理的,这样分开处理再混合的方式无疑会增加许多的工作量,而之所以不便于进行混合后再处理,主要是考虑到不同尺寸的物料置于同一破碎机中进行破碎时不仅效率不高,大颗粒物料还容易受到小颗粒物料的影响,进行降低破碎效率。Usually, the above solid waste cannot be directly abandoned directly, and certain means need to be adopted to treat it harmlessly, such as acid-free leaching, oxidation and decyanation, calcium salt defluorination, physical sedimentation, etc. Before performing the above operations, the materials need to be crushed and ground, mainly to improve the defluorination, deammoniation and leaching efficiency of hazardous waste residues. The above-mentioned various wastes are not in the same form (mainly size), so when crushing and grinding, most of them are treated separately. However, some solid waste treatment processes can mix them. This method of separate treatment and then mixing will undoubtedly increase a lot of workload. The reason why it is not convenient to mix and then process is mainly because it takes into account that when materials of different sizes are placed in the same crusher for crushing, not only is the efficiency low, but large particles are also easily affected by small particles, reducing the crushing efficiency.
因此,设计一种更加高效地破碎磨粉效率能够有效地提高固废物的处理效率。Therefore, designing a more efficient crushing and grinding efficiency can effectively improve the treatment efficiency of solid waste.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种固废物自动破碎磨粉系统,其能够有效地提高固废物的破碎,研磨效率。The utility model aims to provide an automatic crushing and grinding system for solid waste, which can effectively improve the crushing and grinding efficiency of solid waste.
本实用新型的实施例通过以下技术方案实现:本实用新型的固废物自动破碎磨粉系统,包括多件破碎装置、研磨装置,以及筛选装置;多件所述破碎装置均与所述筛选装置双向连接,所述筛选装置与所述研磨装置连接。The embodiments of the utility model are realized through the following technical scheme: the automatic crushing and grinding system for solid waste of the utility model comprises a plurality of crushing devices, a grinding device, and a screening device; the plurality of crushing devices are bidirectionally connected to the screening device, and the screening device is connected to the grinding device.
进一步地,所述破碎装置包括颚式破碎机、反击式破碎机中的一种或多种。Furthermore, the crushing device includes one or more of a jaw crusher and an impact crusher.
进一步地,所述研磨装置包括雷蒙磨机。Furthermore, the grinding device includes a Raymond mill.
进一步地,所述筛选装置包括水平设置的筛筒,设于所述筛筒内部的螺旋状的导流板,用于驱动所述筛筒转动的驱动装置,多件设于所述筛筒下方的传送带,与所述筛筒其中一端连接的进料管,以及多件设于所述筛筒侧壁的筛孔;多件所述筛孔的直径沿所述筛筒的轴线方向依次增大;所述传送带与所述破碎装置和所述研磨装置连接。Furthermore, the screening device includes a horizontally arranged screen drum, a spiral guide plate arranged inside the screen drum, a driving device for driving the screen drum to rotate, multiple conveyor belts arranged below the screen drum, a feed pipe connected to one end of the screen drum, and multiple screen holes arranged on the side wall of the screen drum; the diameters of the multiple screen holes increase successively along the axial direction of the screen drum; the conveyor belt is connected to the crushing device and the grinding device.
进一步地,所述筛筒外壁套设有多件环状的隔板,多件所述隔板沿所述筛筒的轴线方向分布;所述筛筒和所述传送带交错设置。Furthermore, the outer wall of the sieve drum is sleeved with a plurality of annular partitions, and the plurality of partitions are distributed along the axial direction of the sieve drum; the sieve drum and the conveyor belt are arranged alternately.
进一步地,所述筛选装置还包括设于所述筛筒外壁上侧的疏通装置;所述疏通装置包括支撑座,多件设于所述支撑座下侧的顶杆,多件设于所述支撑座下侧的红外检测装置,以及用于驱动所述顶杆伸缩的驱动装置;一所述红外检测装置靠近一所述顶杆设置;所述顶杆朝向所述筛孔设置。Furthermore, the screening device also includes a clearing device arranged on the upper side of the outer wall of the screen cylinder; the clearing device includes a support seat, a plurality of top rods arranged on the lower side of the support seat, a plurality of infrared detection devices arranged on the lower side of the support seat, and a driving device for driving the top rods to extend and retract; one of the infrared detection devices is arranged close to one of the top rods; and the top rod is arranged toward the screen hole.
进一步地,所述驱动装置包括气缸。Furthermore, the driving device includes a cylinder.
进一步地,所述筛筒远离所述进料管的一端设有排料斗,所述排料斗下方设有所述传送带。Furthermore, a discharge hopper is provided at one end of the screen cylinder away from the feed pipe, and the conveyor belt is provided below the discharge hopper.
本实用新型实施例的技术方案至少具有如下优点和有益效果:本实用新型的固废物自动破碎磨粉系统,在使用时先将大量的混合固废料使用筛选装置进行筛选,将其分类成不同尺寸的固体料,然后分别送入到不同的破碎装置中,将符合要求的小颗粒送入到研磨装置中;经过破碎装置的单次破碎后,将破碎后的固体料再次送入到筛选装置中进行筛选,再次将其分类成不同尺寸,然后再分别送入到相应的破碎装置中,符合要求的小颗粒最终都会进入到研磨装置中。这样不仅使得整个系统可以连续化操作,而且进入到破碎装置中的物料的尺寸较为统一,能够更好地进行破碎操作,能够有效地避免由于大颗粒+粉末的混合料所导致的破碎效率不佳的情况,且也能够更好地调节破碎装置的参数。且系统具有一定的自动化,能够有效地减少人为判断所导致的误差,能够减少大颗粒料进入到研磨装置中的概率,能够减少研磨装置的负担。The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects: the automatic crushing and grinding system of solid waste of the utility model, when in use, first uses a screening device to screen a large amount of mixed solid waste, classifies it into solid materials of different sizes, and then sends it to different crushing devices respectively, and sends the small particles that meet the requirements into the grinding device; after a single crushing by the crushing device, the crushed solid material is sent to the screening device for screening again, and it is classified into different sizes again, and then sent to the corresponding crushing device respectively, and the small particles that meet the requirements will eventually enter the grinding device. In this way, not only the entire system can be operated continuously, but also the size of the material entering the crushing device is relatively uniform, which can better perform the crushing operation, can effectively avoid the situation of poor crushing efficiency caused by the mixture of large particles + powder, and can also better adjust the parameters of the crushing device. And the system has a certain degree of automation, which can effectively reduce the errors caused by human judgment, can reduce the probability of large particles entering the grinding device, and can reduce the burden of the grinding device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
图1为本实用新型实施例提供的固废物自动破碎磨粉系统的结构示意图;FIG1 is a schematic structural diagram of a solid waste automatic crushing and grinding system provided by an embodiment of the utility model;
图2为本发明实施例提供的筛选装置的一视角的结构示意图;FIG2 is a schematic structural diagram of a screening device provided by an embodiment of the present invention from one perspective;
图3为本发明实施例提供的筛选装置的二视角的结构示意图;FIG3 is a schematic structural diagram of a screening device from two perspectives according to an embodiment of the present invention;
图4为本发明实施例提供的筛筒部分的结构示意图。FIG. 4 is a schematic structural diagram of a screen drum portion provided in an embodiment of the present invention.
图标:10-筛选装置,11-筛筒,12-筛孔,13-导流板,14-隔板,15-进料管,16-排料斗,17-支撑座,18-顶杆,19-传送带,20-破碎装置,30-研磨装置。Icons: 10-screening device, 11-screen cylinder, 12-screen hole, 13-guide plate, 14-partition, 15-feed pipe, 16-discharge hopper, 17-support seat, 18-top rod, 19-conveyor belt, 20-crushing device, 30-grinding device.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Generally, the components of the embodiment of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in the subsequent drawings.
在本实用新型的描述中,需要说明的是,若出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
实施例Example
以下结合具体实施例进一步说明,如附图1-附图4所示,本实施例的固废物自动破碎磨粉系统,包括多件破碎装置20、研磨装置30,以及筛选装置10;多件破碎装置20均与筛选装置10双向连接,筛选装置10与研磨装置30连接。具体的,在使用时先将大量的混合固废料使用筛选装置10进行筛选,将其分类成不同尺寸的固体料,然后分别送入到不同的破碎装置20中,将符合要求的小颗粒送入到研磨装置30中;经过破碎装置20的单次破碎后,将破碎后的固体料再次送入到筛选装置10(此处的筛选装置10由于需要对更细的物料进行筛选,因此此处可使用另一种参数的筛选装置10,也就是说筛选装置10可是设有多个)中进行筛选,再次将其分类成不同尺寸,然后再分别送入到相应的破碎装置20中,符合要求的小颗粒最终都会进入到研磨装置30中。这样不仅使得整个系统可以连续化操作,而且进入到破碎装置20中的物料的尺寸较为统一,能够更好地进行破碎操作,能够有效地避免由于大颗粒+粉末的混合料所导致的破碎效率不佳的情况,且也能够更好地调节破碎装置20的参数。且系统具有一定的自动化,能够有效地减少人为判断所导致的误差,能够减少大颗粒料进入到研磨装置30中的概率,能够减少研磨装置30的负担。The following is further described in conjunction with specific embodiments. As shown in Figures 1 to 4, the solid waste automatic crushing and grinding system of this embodiment includes multiple crushing devices 20, grinding devices 30, and screening devices 10; the multiple crushing devices 20 are bidirectionally connected to the screening device 10, and the screening device 10 is connected to the grinding device 30. Specifically, when in use, a large amount of mixed solid waste is first screened using the screening device 10, and the solid waste is classified into solid materials of different sizes, and then sent to different crushing devices 20 respectively, and the small particles that meet the requirements are sent to the grinding device 30; after a single crushing by the crushing device 20, the crushed solid material is sent to the screening device 10 again (the screening device 10 here needs to screen finer materials, so another parameter screening device 10 can be used here, that is, the screening device 10 can be provided with multiple) for screening, and then classified into different sizes again, and then sent to the corresponding crushing device 20 respectively, and the small particles that meet the requirements will eventually enter the grinding device 30. This not only allows the entire system to operate continuously, but also makes the size of the materials entering the crushing device 20 more uniform, which can better perform the crushing operation, effectively avoid the situation where the crushing efficiency is poor due to the mixture of large particles + powder, and can also better adjust the parameters of the crushing device 20. The system has a certain degree of automation, which can effectively reduce the errors caused by human judgment, reduce the probability of large particles entering the grinding device 30, and reduce the burden of the grinding device 30.
本实施例中的破碎装置20包括颚式破碎机、反击式破碎机中的一种或多种。研磨装置30包括雷蒙磨机。具体的,颚式破碎机可用于破碎较大颗粒的,反击式破碎机可用于破碎较小颗粒的,也可以根据实际情况和需要使用其他类似的破碎机和研磨机。The crushing device 20 in this embodiment includes one or more of a jaw crusher and an impact crusher. The grinding device 30 includes a Raymond mill. Specifically, the jaw crusher can be used to crush larger particles, and the impact crusher can be used to crush smaller particles. Other similar crushers and grinders can also be used according to actual conditions and needs.
本实施例中的筛选装置10包括水平设置的筛筒11,设于筛筒11内部的螺旋状的导流板13,用于驱动筛筒11转动的驱动装置,多件设于筛筒11下方的传送带19,与筛筒11其中一端连接的进料管15,以及多件设于筛筒11侧壁的筛孔12;多件筛孔12的直径沿筛筒11的轴线方向依次增大;传送带19与破碎装置20和研磨装置30连接。具体的,将混合料通过进料管15送入到筛筒11中,筛筒11在转动的过程中,导流板13推动物料沿筛筒11的轴线方向移动,在移动过程中,物料通过筛筒11上的筛孔12流出并进入到下方的传送带19上,并随着传动带进入到不同的破碎装置20或者研磨装置30中,实现了对不同尺寸的物料的快速分类。其中驱动装置主要通过电机通过齿轮或者皮带带动筛筒11转动,进料筒不转动。The screening device 10 in this embodiment includes a horizontally arranged screen drum 11, a spiral guide plate 13 arranged inside the screen drum 11, a driving device for driving the screen drum 11 to rotate, multiple conveyor belts 19 arranged below the screen drum 11, a feed pipe 15 connected to one end of the screen drum 11, and multiple screen holes 12 arranged on the side wall of the screen drum 11; the diameters of the multiple screen holes 12 increase successively along the axis direction of the screen drum 11; the conveyor belt 19 is connected to the crushing device 20 and the grinding device 30. Specifically, the mixed material is fed into the screen drum 11 through the feed pipe 15. During the rotation of the screen drum 11, the guide plate 13 pushes the material to move along the axis direction of the screen drum 11. During the movement, the material flows out through the screen holes 12 on the screen drum 11 and enters the conveyor belt 19 below, and enters different crushing devices 20 or grinding devices 30 along the transmission belt, thereby realizing the rapid classification of materials of different sizes. Among them, the driving device mainly drives the screen drum 11 to rotate through a motor through a gear or a belt, and the feed drum does not rotate.
本实施例中的筛筒11外壁套设有多件环状的隔板14,多件隔板14沿筛筒11的轴线方向分布;筛筒11和传送带19交错设置。具体的,隔板14能够将传送带19分隔开,使得物料能够更好地进入到相应的传送带19上。In this embodiment, the outer wall of the screen drum 11 is sleeved with multiple annular partitions 14, and the multiple partitions 14 are distributed along the axis direction of the screen drum 11; the screen drum 11 and the conveyor belt 19 are arranged alternately. Specifically, the partitions 14 can separate the conveyor belts 19, so that the materials can better enter the corresponding conveyor belts 19.
本实施例中的筛选装置10还包括设于筛筒11外壁上侧的疏通装置;疏通装置包括支撑座17,多件设于支撑座17下侧的顶杆18,多件设于支撑座17下侧的红外检测装置,以及用于驱动顶杆18伸缩的驱动装置;一红外检测装置靠近一顶杆18设置;顶杆18朝向筛孔12设置。驱动装置包括气缸。具体的,由于物料多为不规则的块状结构,因此具有一定的堵孔概率,当红外检测装置检测到筛孔12被石块堵住后,即可通过气缸驱动顶杆18快速动作,将石块从筛孔12中推出即可,其中使用气缸是因为气缸的效应速率以及动作速度都更快,并且也不需要精确运动。The screening device 10 in this embodiment also includes a dredging device arranged on the upper side of the outer wall of the sieve drum 11; the dredging device includes a support seat 17, a plurality of push rods 18 arranged on the lower side of the support seat 17, a plurality of infrared detection devices arranged on the lower side of the support seat 17, and a driving device for driving the push rod 18 to extend and retract; an infrared detection device is arranged close to a push rod 18; the push rod 18 is arranged toward the sieve hole 12. The driving device includes a cylinder. Specifically, since most materials are irregular block structures, there is a certain probability of hole blocking. When the infrared detection device detects that the sieve hole 12 is blocked by stones, the push rod 18 can be driven by the cylinder to move quickly to push the stones out of the sieve hole 12. The cylinder is used because the effect rate and action speed of the cylinder are faster, and precise movement is not required.
本实施例中的筛筒11远离进料管15的一端设有排料斗16,排料斗16下方设有传送带19。In this embodiment, a discharge hopper 16 is provided at one end of the screen drum 11 away from the feed pipe 15 , and a conveyor belt 19 is provided below the discharge hopper 16 .
综上,本实施例的固废物自动破碎磨粉系统,在使用时先将大量的混合固废料使用筛选装置10进行筛选,将其分类成不同尺寸的固体料,然后分别送入到不同的破碎装置20中,将符合要求的小颗粒送入到研磨装置30中;经过破碎装置20的单次破碎后,将破碎后的固体料再次送入到筛选装置10中进行筛选,再次将其分类成不同尺寸,然后再分别送入到相应的破碎装置20中,符合要求的小颗粒最终都会进入到研磨装置30中。这样不仅使得整个系统可以连续化操作,而且进入到破碎装置20中的物料的尺寸较为统一,能够更好地进行破碎操作,能够有效地避免由于大颗粒+粉末的混合料所导致的破碎效率不佳的情况,且也能够更好地调节破碎装置20的参数。且系统具有一定的自动化,能够有效地减少人为判断所导致的误差,能够减少大颗粒料进入到研磨装置30中的概率,能够减少研磨装置30的负担。In summary, the solid waste automatic crushing and grinding system of this embodiment, when in use, first uses the screening device 10 to screen a large amount of mixed solid waste, classifies it into solid materials of different sizes, and then sends it to different crushing devices 20 respectively, and sends the small particles that meet the requirements into the grinding device 30; after a single crushing by the crushing device 20, the crushed solid material is sent to the screening device 10 for screening again, and is classified into different sizes again, and then sent to the corresponding crushing device 20 respectively, and the small particles that meet the requirements will eventually enter the grinding device 30. In this way, not only the entire system can be operated continuously, but also the size of the material entering the crushing device 20 is relatively uniform, which can better perform the crushing operation, can effectively avoid the situation of poor crushing efficiency caused by the mixture of large particles + powder, and can also better adjust the parameters of the crushing device 20. In addition, the system has a certain degree of automation, which can effectively reduce the errors caused by human judgment, can reduce the probability of large particles entering the grinding device 30, and can reduce the burden of the grinding device 30.
以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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