CN220738195U - Automatic painting device - Google Patents
Automatic painting device Download PDFInfo
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- CN220738195U CN220738195U CN202322042907.1U CN202322042907U CN220738195U CN 220738195 U CN220738195 U CN 220738195U CN 202322042907 U CN202322042907 U CN 202322042907U CN 220738195 U CN220738195 U CN 220738195U
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- 238000010422 painting Methods 0.000 title claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 239000003973 paint Substances 0.000 claims abstract description 28
- 230000033001 locomotion Effects 0.000 claims description 40
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract 7
- 230000007547 defect Effects 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000007591 painting process Methods 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 208000019462 Occupational injury Diseases 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
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- Spray Control Apparatus (AREA)
Abstract
The utility model discloses an automatic painting device, relates to the field of painting equipment, and is mainly used for solving the problem that various defects exist when manual painting is adopted at present. The main structure is as follows: the novel paint spraying machine comprises a table cabinet main body, wherein a paint spraying platform for placing a to-be-painted part is horizontally arranged at the top of the table cabinet main body, a paint spraying mechanism is arranged above the paint spraying platform, the paint spraying mechanism is arranged on an adjusting assembly capable of adjusting the three-dimensional space position of the paint spraying mechanism, and a controller for controlling the paint spraying mechanism and the adjusting assembly to operate is further arranged on the table cabinet main body. The utility model provides an automatic painting device, which can realize automatic painting processing of clamp products, ensure product quality, improve production efficiency and avoid hidden danger of manual painting.
Description
Technical Field
The utility model relates to the field of painting equipment, in particular to an automatic painting device.
Background
Currently, in the aerospace field, the clamp type products are widely applied to hydraulic pipeline systems, and the demand is increased. In the production and manufacturing process of the clamp products, marking positions such as marked codes, serial numbers, two-dimensional identification codes and the like on the surfaces of all the clamp products are required to be painted and protected according to the process requirements, so that the fact that relevant information on the surfaces of the marking positions of the products becomes fuzzy or even disappears along with the increase of the using time is avoided.
However, the conventional painting method is that an operator manually dips in the varnish through a writing brush to paint the marking part of the clip product. The method has the problems of high labor intensity, low production efficiency, inconsistent painting area, poor thickness uniformity and the like, and the varnish contains formaldehyde, has certain toxicity and is easy to cause occupational injury to operators after contacting human bodies for a long time.
Disclosure of Invention
The utility model aims to provide an automatic painting device, by which automatic painting processing of a clamp product can be realized, the product quality is ensured, the production efficiency is improved, and meanwhile, the hidden danger of manual painting is avoided.
The technical scheme for solving the technical problems is as follows: the utility model provides an automatic painting device, includes the table cabinet main part, table cabinet main part top level is equipped with the painting platform that is used for placing the piece of waiting to paint, the painting platform top is equipped with painting mechanism, painting mechanism installs on one can adjust its three-dimensional space position's adjustment subassembly, still be equipped with the controller that is used for controlling painting mechanism and adjustment subassembly operation on the table cabinet main part.
As a further improvement of the utility model, the adjusting assembly comprises a Y-axis moving mechanism which is horizontally arranged on one side edge of the painting platform, a Z-axis moving mechanism which can be driven by the Y-axis moving mechanism to move along the Y-axis direction is vertically arranged on the Y-axis moving mechanism, an X-axis moving mechanism which can be driven by the Z-axis moving mechanism to move along the Z-axis direction is horizontally arranged on the Z-axis moving mechanism, and the painting mechanism is arranged on the X-axis moving mechanism.
As a further improvement of the utility model, the X-axis motion mechanism, the Y-axis motion mechanism and the Z-axis motion mechanism are all composed of a direct current servo motor and a lead screw linear sliding table.
As a further improvement of the utility model, the painting mechanism comprises a paint storage needle cylinder, a feeding pipe and a pinhole brush which are coaxially and sequentially connected from top to bottom, and the paint storage needle cylinder is also provided with a compressed gas filling pipe.
As a further improvement of the utility model, the compressed gas charging pipe is provided with a gas pressure regulating controller and a solenoid valve.
As a further improvement of the utility model, the feed pipe is provided with a high-precision flow control valve.
As a further improvement of the utility model, a workpiece placing block is arranged in the middle of the upper surface of the painting platform, and a U-shaped notch is arranged at the upper part of the workpiece placing block.
As a further improvement of the utility model, the controller is arranged at one side of the desk cabinet main body through a rotating arm.
As a further improvement of the utility model, the table cabinet main body is provided with a power interface and an air source interface.
As a further improvement of the utility model, the bottom of the desk cabinet main body is provided with a plurality of universal moving wheels.
Advantageous effects
Compared with the prior art, the automatic painting device has the advantages that:
1. through the device, the automatic painting processing of clamp product can be realized to solve current operator and painted when the product, the intensity of labour that exists is big, production efficiency is low, the inconsistency of painting area, thickness homogeneity subalternation problem. Meanwhile, the equipment is automatic painting equipment, so that the equipment also has the advantages of high painting efficiency, stable painting quality and good uniformity. And, paint through the device, can also realize safe operation, avoid operating personnel direct contact paint to cause professional injury.
The utility model will become more apparent from the following description taken in conjunction with the accompanying drawings which illustrate embodiments of the utility model.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a front view of the present utility model;
fig. 3 is a perspective view of an adjustment assembly of the present utility model.
Wherein: 1-a table cabinet main body; 11-a painting platform; 12-a power interface; 13-an air source interface; 14-rotating arm; 2-a workpiece placement block; 3-a controller; a 4-X axis movement mechanism; a 5-Y axis movement mechanism; 6-Z axis movement mechanism; 7-painting mechanism.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; of course, it may be mechanically or electrically connected; in addition, the connection may be direct, indirect via an intermediate medium, or communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Embodiments of the present utility model will now be described with reference to the accompanying drawings.
Examples
The embodiment of the utility model is shown in fig. 1-3, and an automatic painting device comprises a table cabinet main body 1, wherein a painting platform 11 for placing a piece to be painted is horizontally arranged on the top of the table cabinet main body 1. A painting mechanism 7 is arranged above the painting platform 11, and the painting mechanism 7 is arranged on an adjusting component capable of adjusting the three-dimensional space position of the painting mechanism 7. The table cabinet main body 1 is also provided with a controller 3 for controlling the operation of the painting mechanism 7 and the adjusting component. According to the requirements of the painting process, the adjusting component is a three-dimensional servo motion platform, the mechanical structure of the adjusting component adopts a Cartesian coordinate structure, and the adjusting component can move along the X direction of the horizontal direction, the Y direction of the horizontal direction and the Z direction of the vertical direction to reciprocate up and down under the integrated control of the controller 3. Therefore, the device can automatically control the three-dimensional space movement of the painting mechanism 7 through the controller 3 matched with the adjusting component, thereby completing the painting work of the clamp product on the painting platform 11.
Through the device, the automatic painting processing of clamp product can be realized to solve current operator and painted when the product, the intensity of labour that exists is big, production efficiency is low, the inconsistency of painting area, thickness homogeneity subalternation problem. Meanwhile, the equipment is automatic painting equipment, so that the equipment also has the advantages of high painting efficiency, stable painting quality and good uniformity. And, paint through the device, can also realize safe operation, avoid operating personnel direct contact paint to cause professional injury.
Wherein the adjustment assembly comprises a Y-axis motion mechanism 5 horizontally disposed on one side edge of the painting platform 11. The Y-axis movement mechanism 5 is vertically provided with a Z-axis movement mechanism 6 which can be driven by the Z-axis movement mechanism to move in the Y-axis direction. The Z-axis movement mechanism 6 is horizontally provided with an X-axis movement mechanism 4 which can be driven by the Z-axis movement mechanism to move along the Z-axis direction. The painting mechanism 7 is mounted on the X-axis movement mechanism 4. In this embodiment, the X-axis movement mechanism 4, the Y-axis movement mechanism 5, and the Z-axis movement mechanism 6 are each composed of a direct-current servo motor and a screw linear slide table. The direct-current servo motor and the screw rod linear sliding table are respectively used as a control unit and an execution unit. The painting action is controlled by adjusting the assembly, so that the painting precision is higher, the precision comes from the high uniformity of high speed, stability, operability and durability, and the highest precision can reach 0.01mm.
With regard to the painting mechanism 7, the painting mechanism 7 comprises a paint storage needle cylinder, a feeding pipe and a pinhole brush which are coaxially and sequentially connected from top to bottom, and the paint storage needle cylinder is also provided with a compressed gas filling pipe. In this embodiment, the compressed gas charging pipe is provided with a gas pressure adjustment controller and a solenoid valve. The feeding pipe is provided with a high-precision flow control valve. When the paint storage cylinder is used, the piston of the paint storage cylinder in an initial state is in an upward stroke, paint is filled in the piston chamber, compressed air is sent into the paint storage cylinder, at the moment, the piston moves in a downward stroke under the action of the compressed air, and the paint is pressed into the feeding pipe connected with the piston chamber. When the pinhole brush is pushed downwards, paint is pressed out from the needle mouth, the amount of the paint dropped out is determined by the descending distance of the piston, and the working mode of the pinhole brush can be adjusted manually or controlled by software of the controller 3.
Meanwhile, in order to conveniently place the workpiece, a workpiece placing block 2 is arranged in the middle of the upper surface of the painting platform 11, and a U-shaped notch is formed in the upper portion of the workpiece placing block 2. The desk main body 1 is provided with a power source interface 12 and an air source interface 13. In this embodiment, in order to facilitate moving the device, a plurality of universal moving wheels are arranged at the bottom of the table cabinet main body (1).
In addition, regarding the controller 3, the controller 3 is disposed at one side of the table main body 1 through a rotating arm 14. In the present embodiment, the hardware of the controller 3 includes a motion controller and a driver. The motion controller and the driver can perform multi-axis linkage control on continuous track motion of the adjusting assembly, wherein typical interpolation algorithms such as linear interpolation, circular interpolation and the like are provided in the motion controller; the driver drives the direct current servo motor to rotate in a preset direction, so that the workbench and the painted needle brush move relatively.
Specifically, according to the painting motion track, mechanical motions in the X, Y and Z directions are realized, motion design parameters of the mechanical motions are guaranteed, required motion precision is achieved, and a hardware part of the controller 3 adopts a motion controller, an input/output interface, a servo motor driving module and a touch screen to input signals of the motion controller, so that real-time control is realized, and the opening and individuation of a human-computer interface are conveniently realized.
The controller 3 takes a motion controller as a core, the selected motion controller can realize a multi-axis motion control function, the motion controller outputs a control signal to a servo driver through an I/0 terminal board, and the driver drives a servo motor to drive a X, Y, Z axis. Meanwhile, the motion controller receives pulse signals fed back from an incremental encoder on a rotating shaft of the servo motor to detect the running position of a X, Y, Z shaft, so that a semi-closed loop position control system is formed, effective control over the position, acceleration, uniform speed and deceleration motion of each shaft in the painting process can be realized, and then a touch screen is matched to develop a proper interface to be connected with the motion controller, so that program input and online simulation are realized.
The controller 3 mainly comprises a control unit, a positioning unit and a painting unit from unit modules. The device comprises a control unit, a positioning unit, a painting unit and a painting control unit, wherein the control unit is used for generating control information based on preset information of a user to control the device, the positioning unit is used for positioning a position to be painted based on the control information, and the painting unit is used for performing painting treatment on an area to be painted. Specifically, the preset information of the user specifically includes: coordinate information of the area to be painted, the type of paint, the thickness range of the paint.
The utility model has been described in connection with the preferred embodiments, but the utility model is not limited to the embodiments disclosed above, but it is intended to cover various modifications, equivalent combinations according to the essence of the utility model.
Claims (9)
1. The automatic painting device is characterized by comprising a table cabinet main body (1), wherein a painting platform (11) for placing a piece to be painted is horizontally arranged at the top of the table cabinet main body (1), a painting mechanism (7) is arranged above the painting platform (11), the painting mechanism (7) is arranged on an adjusting component capable of adjusting the three-dimensional space position of the painting mechanism, and a controller (3) for controlling the operation of the painting mechanism (7) and the adjusting component is also arranged on the table cabinet main body (1); the adjusting component comprises a Y-axis moving mechanism (5) horizontally arranged on one side edge of the painting platform (11), a Z-axis moving mechanism (6) capable of being driven to move along the Y-axis direction is vertically arranged on the Y-axis moving mechanism (5), an X-axis moving mechanism (4) capable of being driven to move along the Z-axis direction is horizontally arranged on the Z-axis moving mechanism (6), and the painting mechanism (7) is arranged on the X-axis moving mechanism (4).
2. The automatic painting device according to claim 1, characterized in that the X-axis movement mechanism (4), the Y-axis movement mechanism (5) and the Z-axis movement mechanism (6) are each composed of a direct current servo motor and a screw linear sliding table.
3. The automatic painting device according to claim 1, characterized in that the painting mechanism (7) comprises a paint storage cylinder, a feed pipe and a pinhole brush which are coaxially and sequentially connected from top to bottom, and the paint storage cylinder is further provided with a compressed gas filling pipe.
4. An automatic painting apparatus according to claim 3, wherein the compressed gas charging pipe is provided with a pneumatic pressure adjusting controller and a solenoid valve.
5. The automatic painting device according to claim 3 or 4, characterized in that said feeding pipe is provided with a high-precision flow control valve.
6. The automatic painting device according to claim 1, wherein the middle part of the upper surface of the painting platform (11) is provided with a workpiece placement block (2), and the upper part of the workpiece placement block (2) is provided with a U-shaped notch.
7. Automatic painting device according to claim 1, characterized in that the controller (3) is arranged on one side of the table cabinet body (1) by means of a swivel arm (14).
8. Automatic painting device according to claim 1, characterized in that the table and cabinet body (1) is provided with a power interface (12) and a gas interface (13).
9. The automatic painting device according to claim 1, characterized in that the bottom of the table and cabinet body (1) is provided with a plurality of universal moving wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322042907.1U CN220738195U (en) | 2023-07-31 | 2023-07-31 | Automatic painting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322042907.1U CN220738195U (en) | 2023-07-31 | 2023-07-31 | Automatic painting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220738195U true CN220738195U (en) | 2024-04-09 |
Family
ID=90559593
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322042907.1U Active CN220738195U (en) | 2023-07-31 | 2023-07-31 | Automatic painting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220738195U (en) |
-
2023
- 2023-07-31 CN CN202322042907.1U patent/CN220738195U/en active Active
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