CN212237896U - Synchronous spraying device of machine equipment - Google Patents
Synchronous spraying device of machine equipment Download PDFInfo
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- CN212237896U CN212237896U CN202020515241.0U CN202020515241U CN212237896U CN 212237896 U CN212237896 U CN 212237896U CN 202020515241 U CN202020515241 U CN 202020515241U CN 212237896 U CN212237896 U CN 212237896U
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- 238000005507 spraying Methods 0.000 title claims abstract description 83
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 61
- 239000007921 spray Substances 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 230000008901 benefit Effects 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 6
- 230000003068 static effect Effects 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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Abstract
The utility model discloses a synchronous spraying device of machine equipment, belonging to the technical field of spraying equipment, comprising a base, wherein a movable mechanical arm is arranged on the base, and a spray gun clamp is arranged at one end of the mechanical arm, which is far away from the base; a spray gun is arranged on the spray gun clamp; the synchronous spraying device also comprises a position acquisition device for acquiring the position of the workpiece and a PLC (programmable logic controller) electrically connected with the position acquisition device; the PLC can control the mechanical arm to move; when a workpiece moves on a production line, the relative position of the workpiece and the mechanical arm can be acquired in real time through the position acquisition device, when the workpiece reaches a certain position, the machine starts to accelerate to the speed same as that of the workpiece, the spraying device and the workpiece are relatively static and start to follow spraying, and after the spraying is finished, the robot quickly returns to the starting point to wait for the next workpiece; thus greatly improving the production efficiency; reduce material waste and improve economic benefit.
Description
Technical Field
The utility model belongs to the technical field of the spraying equipment, concretely relates to synchronous spraying device of machine equipment.
Background
At present, the automatic spraying industry mostly uses reciprocating spraying and fixed robot spraying, but when workpieces on a production line are in small batches and the spraying time required by each workpiece is different, the fixed robot spraying is likely to exceed the working range, the reciprocating spraying consumes large amount of paint (powder), the cost is high, and flexible production is difficult to realize.
SUMMERY OF THE UTILITY MODEL
Therefore, the utility model provides a synchronous spraying device of machine equipment to the work piece on the production line of solving among the prior art is not different for the required spraying time of small batch and every kind of work piece, uses fixed robot spraying just probably to exceed its working range, and reciprocal spraying consumes lacquer (powder) volume greatly, and is with high costs, hardly realizes the problem of flexible production equally.
In order to achieve the above object, the present invention provides the following technical solutions: a synchronous spraying device for machine equipment comprises a base, wherein a movable mechanical arm is arranged on the base, and a spray gun clamp is arranged at one end, far away from the base, of the mechanical arm; a spray gun is arranged on the spray gun clamp; the synchronous spraying device also comprises a position acquisition device and a PLC controller; the position acquisition device is electrically connected with the PLC; the PLC can control the mechanical arm to move.
Furthermore, a plurality of slide rails parallel to each other are arranged at the top of the base; a fixing plate is arranged at one end of the mechanical arm, which is far away from the spray gun clamp; the bottom of the fixed plate is provided with a plurality of sliding blocks matched with the sliding rails in a sliding manner; the top of the base is provided with a rack parallel to the sliding rail; a synchronous motor electrically connected with the PLC is arranged on the fixing plate; and the output end of the synchronous motor is provided with a gear meshed with the rack.
Furthermore, each slide rail is at least connected with two slide blocks in a sliding manner.
Furthermore, the rack is arranged on the axes of the symmetry axes of the plurality of slide rails.
Furthermore, synchronous machine vertical set up in the fixed plate top, synchronous machine output end activity run through to fixed plate bottom below.
Furthermore, two ends of the slide rail are respectively provided with a stop block.
Further, the position acquisition device comprises a camera electrically connected with the PLC.
Further, the camera can shoot the relative position of the workpiece and the synchronous spraying device.
Further, the PLC controller comprises an MP2100 model controller.
Further, the robotic arm includes a motormanar 2010 model controller.
The utility model has the advantages of as follows: when a workpiece moves on a production line, the relative position of the workpiece and the mechanical arm can be acquired in real time through the position acquisition device, when the workpiece reaches a certain position, the machine starts to accelerate to the speed same as that of the workpiece, the spraying device and the workpiece are relatively static and start to follow spraying, and after the spraying is finished, the robot quickly returns to the starting point to wait for the next workpiece; thus greatly improving the production efficiency; reduce material waste and improve economic benefit.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structure, ratio, size and the like shown in the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by people familiar with the technology, and are not used for limiting the limit conditions which can be implemented by the present invention, so that the present invention has no technical essential significance, and any structure modification, ratio relationship change or size adjustment should still fall within the scope which can be covered by the technical content disclosed by the present invention without affecting the efficacy and the achievable purpose of the present invention.
Fig. 1 is a schematic perspective view of a synchronous spraying device for machine equipment according to an embodiment of the present invention;
fig. 2 is a schematic side view of a synchronous spraying device for a machine tool according to an embodiment of the present invention;
fig. 3 is a schematic front view of a synchronous spraying device for a machine tool according to an embodiment of the present invention;
fig. 4 is an enlarged schematic structural diagram of a synchronous spraying device of a machine tool according to an embodiment of the present invention at fig. 3A;
fig. 5 is a schematic circuit connection diagram of a synchronous spraying device for machine equipment according to an embodiment of the present invention.
In the figure: the device comprises a base 1, a slide rail 2, a slide block 3, a rack 4, a gear 5, a fixing plate 6, a synchronous motor 7, a mechanical arm 8, a spray gun clamp 9, a spray gun 10 and a stop block 11.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings and detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
The synchronous spraying device for the machine equipment provided by the embodiment 1 of the utility model, please refer to fig. 1, comprises a base 1, a movable mechanical arm 8 is arranged on the base 1, and a spray gun clamp 9 is arranged at one end of the mechanical arm 8 far away from the base; a spray gun 10 is arranged on the spray gun clamp 9; the synchronous spraying device also comprises a position acquisition device for acquiring the position of the workpiece and a PLC (programmable logic controller) electrically connected with the position acquisition device, wherein the position acquisition device comprises a camera electrically connected with the PLC, and the camera can shoot the relative position of the workpiece and the synchronous spraying device; the PLC can control the robot arm 8 to move. When the spraying device is used, the spraying device is installed in a matched mode with a production line, so that the spraying device can work on a workpiece, when the workpiece moves on the production line, the relative position of the workpiece and the mechanical arm can be obtained in real time through the position obtaining device, when the workpiece reaches a certain position, the machine starts to accelerate to the speed same as that of the workpiece, the spraying device and the workpiece are made to be relatively static and start to follow spraying, and after the spraying is finished, the robot quickly returns to the starting point of the spraying device to wait for the next workpiece; thus greatly improving the production efficiency; reduce material waste and improve economic benefit.
Example 2
The synchronous spraying device for the machine equipment provided by the embodiment 2 of the utility model is shown in fig. 1, and comprises a base 1, wherein a movable mechanical arm 8 is arranged on the base 1, and a spray gun clamp 9 is arranged at one end of the mechanical arm 8 far away from the base; a spray gun 10 is arranged on the spray gun clamp 9; the synchronous spraying device also comprises a position acquisition device for acquiring the position of the workpiece and a PLC (programmable logic controller) electrically connected with the position acquisition device; the PLC can control the robot arm 8 to move. When a workpiece moves on a production line, the relative position of the workpiece and the mechanical arm can be acquired in real time through the position acquisition device, when the workpiece reaches a certain position, the machine starts to accelerate to the speed same as that of the workpiece, the spraying device and the workpiece are relatively static and start to follow spraying, and after the spraying is finished, the robot quickly returns to the starting point to wait for the next workpiece; thus greatly improving the production efficiency; reduce material waste and improve economic benefit.
In the preferred embodiment, please refer to fig. 2, fig. 3 and fig. 4, a plurality of parallel slide rails 2 are disposed on the top of the base 1; in this embodiment, two lines are provided, and a gap exists between the two lines; a fixing plate 6 is arranged at one end of the mechanical arm 8 far away from the spray gun clamp 9; the bottom of the fixed plate 6 is provided with a plurality of sliding blocks 3 which are matched with the sliding rails 2 in a sliding manner, each sliding rail 2 is at least connected with two sliding blocks 3 in a sliding manner, the embodiment is provided with four sliding blocks, two sliding blocks are arranged on each sliding rail, and the two sliding blocks are separately arranged, so that the stability of the fixed plate during sliding is improved; the top of the base 1 is provided with a rack 4 parallel to the slide rail 2; a synchronous motor 7 electrically connected with the PLC is arranged on the fixed plate 6, the synchronous motor 7 is vertically arranged at the top of the fixed plate 6, and the output end of the synchronous motor 7 movably penetrates below the bottom of the fixed plate 6; the output end of the synchronous motor 7 is provided with a gear 5 meshed with the rack 4.
When the spraying device is used, the position acquisition device captures the real-time position of a workpiece, when the workpiece moves to the position with the shortest distance to the spraying device, the synchronous motor is started, the gear rotates to drive the fixed plate to move along the sliding rail, the mechanical arm and the workpiece slide relatively statically, the mechanical arm operates the spraying gun of the spraying gun clamp to work, and after spraying is completed, the synchronous motor reverses to return to the initial position to wait for next work.
Further preferably, the rack 4 is arranged on the axis of the symmetry axis of the plurality of slide rails 2, so that the purpose of uniform stress during sliding is realized, and the effect of smooth movement is achieved.
Example 3
The synchronous spraying device for the machine equipment provided by the embodiment 3 of the utility model, please refer to fig. 1, comprises a base 1, a movable mechanical arm 8 is arranged on the base 1, and a spray gun clamp 9 is arranged at one end of the mechanical arm 8 far away from the base; a spray gun 10 is arranged on the spray gun clamp 9; the synchronous spraying device also comprises a position acquisition device for acquiring the position of the workpiece and a PLC (programmable logic controller) electrically connected with the position acquisition device; the PLC can control the robot arm 8 to move. When a workpiece moves on a production line, the relative position of the workpiece and the mechanical arm can be acquired in real time through the position acquisition device, when the workpiece reaches a certain position, the machine starts to accelerate to the speed same as that of the workpiece, the spraying device and the workpiece are relatively static and start to follow spraying, and after the spraying is finished, the robot quickly returns to the starting point to wait for the next workpiece; thus greatly improving the production efficiency; reduce material waste and improve economic benefit. Referring to fig. 2, 3 and 4, a plurality of parallel slide rails 2 are disposed on the top of the base 1; in this embodiment, two lines are provided, and a gap exists between the two lines; a fixing plate 6 is arranged at one end of the mechanical arm 8 far away from the spray gun clamp 9; the bottom of the fixed plate 6 is provided with a plurality of sliding blocks 3 which are matched with the sliding rails 2 in a sliding manner, each sliding rail 2 is at least connected with two sliding blocks 3 in a sliding manner, the embodiment is provided with four sliding blocks, two sliding blocks are arranged on each sliding rail, and the two sliding blocks are separately arranged, so that the stability of the fixed plate during sliding is improved; the top of the base 1 is provided with a rack 4 parallel to the slide rail 2; a synchronous motor 7 electrically connected with the PLC is arranged on the fixed plate 6, the synchronous motor 7 is vertically arranged at the top of the fixed plate 6, and the output end of the synchronous motor 7 movably penetrates below the bottom of the fixed plate 6; the output end of the synchronous motor 7 is provided with a gear 5 meshed with the rack 4. When the spraying device is used, the position acquisition device captures the real-time position of a workpiece, when the workpiece moves to the position with the shortest distance to the spraying device, the synchronous motor is started, the gear rotates to drive the fixed plate to move along the sliding rail, the mechanical arm and the workpiece slide relatively statically, the mechanical arm operates the spraying gun of the spraying gun clamp to work, and after spraying is completed, the synchronous motor reverses to return to the initial position to wait for next work. The rack 4 is arranged on the axes of the symmetrical shafts of the plurality of slide rails 2, so that the purpose of uniform stress during sliding is realized, and the effect of smooth movement is achieved.
In the preferred embodiment, the two ends of the slide rail 2 are respectively provided with a stop 11. Preventing the slide block from derailing.
Example 3
The synchronous spraying device for the machine equipment provided by the embodiment 3 of the utility model, please refer to fig. 1, comprises a base 1, a movable mechanical arm 8 is arranged on the base 1, and a spray gun clamp 9 is arranged at one end of the mechanical arm 8 far away from the base; a spray gun 10 is arranged on the spray gun clamp 9; the synchronous spraying device also comprises a position acquisition device for acquiring the position of the workpiece and a PLC (programmable logic controller) electrically connected with the position acquisition device; the PLC can control the robot arm 8 to move. When a workpiece moves on a production line, the relative position of the workpiece and the mechanical arm can be acquired in real time through the position acquisition device, when the workpiece reaches a certain position, the machine starts to accelerate to the speed same as that of the workpiece, the spraying device and the workpiece are relatively static and start to follow spraying, and after the spraying is finished, the robot quickly returns to the starting point to wait for the next workpiece; thus greatly improving the production efficiency; reduce material waste and improve economic benefit. Referring to fig. 2, 3 and 4, a plurality of parallel slide rails 2 are disposed on the top of the base 1; in this embodiment, two lines are provided, and a gap exists between the two lines; a fixing plate 6 is arranged at one end of the mechanical arm 8 far away from the spray gun clamp 9; the bottom of the fixed plate 6 is provided with a plurality of sliding blocks 3 which are matched with the sliding rails 2 in a sliding manner, each sliding rail 2 is at least connected with two sliding blocks 3 in a sliding manner, the embodiment is provided with four sliding blocks, two sliding blocks are arranged on each sliding rail, and the two sliding blocks are separately arranged, so that the stability of the fixed plate during sliding is improved; the top of the base 1 is provided with a rack 4 parallel to the slide rail 2; a synchronous motor 7 electrically connected with the PLC is arranged on the fixed plate 6, the synchronous motor 7 is vertically arranged at the top of the fixed plate 6, and the output end of the synchronous motor 7 movably penetrates below the bottom of the fixed plate 6; the output end of the synchronous motor 7 is provided with a gear 5 meshed with the rack 4. When the spraying device is used, the position acquisition device captures the real-time position of a workpiece, when the workpiece moves to the position with the shortest distance to the spraying device, the synchronous motor is started, the gear rotates to drive the fixed plate to move along the sliding rail, the mechanical arm and the workpiece slide relatively statically, the mechanical arm operates the spraying gun of the spraying gun clamp to work, and after spraying is completed, the synchronous motor reverses to return to the initial position to wait for next work. The rack 4 is arranged on the axes of the symmetrical shafts of the plurality of slide rails 2, so that the purpose of uniform stress during sliding is realized, and the effect of smooth movement is achieved. Two ends of the slide rail 2 are respectively provided with a stop block 11. Preventing the slide block from derailing.
Preferably, the PLC controller includes an MP2100 model controller. The robotic arm includes a robot 2010 controller, and the circuit connections are conventional, and the specific circuit connections are shown in fig. 5.
The present invention is not limited to the above-mentioned optional embodiments, and any other products in various forms can be obtained by anyone under the teaching of the present invention, and any changes in the shape or structure thereof, all the technical solutions falling within the scope of the present invention, are within the protection scope of the present invention.
Claims (10)
1. A synchronous spraying device for machine equipment is characterized by comprising a base, wherein a movable mechanical arm is arranged on the base, and a spray gun clamp is arranged at one end, far away from the base, of the mechanical arm; a spray gun is arranged on the spray gun clamp; the synchronous spraying device also comprises a position acquisition device and a PLC controller; the position acquisition device is electrically connected with the PLC; the PLC can control the mechanical arm to move.
2. The synchronous spraying device of machine equipment according to claim 1, wherein a plurality of slide rails parallel to each other are arranged on the top of the base; a fixing plate is arranged at one end of the mechanical arm, which is far away from the spray gun clamp; the bottom of the fixed plate is provided with a plurality of sliding blocks matched with the sliding rails in a sliding manner; the top of the base is provided with a rack parallel to the sliding rail; a synchronous motor electrically connected with the PLC is arranged on the fixing plate; and the output end of the synchronous motor is provided with a gear meshed with the rack.
3. The synchronous spraying device of machine equipment according to claim 2, wherein at least two sliding blocks are slidably connected to each sliding rail.
4. The synchronous spraying device of machine equipment according to claim 2, wherein the rack is arranged on the axis of the symmetry axis of the whole of the plurality of slide rails.
5. The synchronous spraying device of machine equipment according to claim 2, wherein the synchronous motor is arranged on the top of the fixed plate, and the output end of the synchronous motor movably penetrates below the bottom of the fixed plate.
6. The synchronous spraying device of machine equipment according to claim 2, wherein two ends of the slide rail are respectively provided with a stop block.
7. The synchronous spraying device of machine equipment according to claim 1, wherein the position acquiring device comprises a camera electrically connected with the PLC controller.
8. The synchronous spraying device of machine equipment according to claim 7, wherein the camera is arranged on the mechanical arm, and the camera can shoot the relative position of the workpiece and the synchronous spraying device.
9. The synchronous spraying device of machine equipment according to claim 1, wherein the PLC controller comprises an MP2100 model controller.
10. The robotic device simultaneous spray coating apparatus of claim 1, wherein said robotic arm comprises a MOTOMANAR2010 robotic arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020515241.0U CN212237896U (en) | 2020-04-09 | 2020-04-09 | Synchronous spraying device of machine equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020515241.0U CN212237896U (en) | 2020-04-09 | 2020-04-09 | Synchronous spraying device of machine equipment |
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| CN212237896U true CN212237896U (en) | 2020-12-29 |
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| CN202020515241.0U Active CN212237896U (en) | 2020-04-09 | 2020-04-09 | Synchronous spraying device of machine equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112934548A (en) * | 2021-04-07 | 2021-06-11 | 广东博硕涂装技术有限公司 | Spraying equipment capable of moving along with workpiece and control method thereof |
| CN115400921A (en) * | 2022-07-12 | 2022-11-29 | 清华大学 | Gluing robot and gluing method |
-
2020
- 2020-04-09 CN CN202020515241.0U patent/CN212237896U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112934548A (en) * | 2021-04-07 | 2021-06-11 | 广东博硕涂装技术有限公司 | Spraying equipment capable of moving along with workpiece and control method thereof |
| CN115400921A (en) * | 2022-07-12 | 2022-11-29 | 清华大学 | Gluing robot and gluing method |
| CN115400921B (en) * | 2022-07-12 | 2024-03-12 | 清华大学 | Gluing robot and gluing method |
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Address after: 318000, Room 101, Building 2, No. 926 Zechu Road, Zeguo Town, Wenling City, Taizhou City, Zhejiang Province (self declared) Patentee after: Cloud Curve (Taizhou) Robotics Co.,Ltd. Country or region after: China Address before: Room 209, 2nd floor, block C, building 19, 5th Ring Road, 35 dahuangzhuang, Chaoyang District, Beijing Patentee before: Beijing Curve Intelligent Equipment Co.,Ltd. Country or region before: China |