CN220718408U - Square sleeve spring steel ball kludge - Google Patents

Abstract

The utility model relates to the technical field of production and processing of square sleeves of tool accessories, in particular to a square sleeve spring steel ball assembling machine, which comprises a machine case, wherein an assembling mechanism is arranged on the surface of the machine case, the assembling mechanism comprises a sleeve vibration disc feeding mechanism, a sleeve square head direction rotating mechanism, a hole direction rotating mechanism, a spring feeding mechanism, a steel ball feeding mechanism, a pressing mechanism and a procedure transferring mechanism, the sleeve vibration disc feeding mechanism is arranged on one side of the machine case, the hole direction rotating mechanism is arranged on one side of the sleeve square head direction rotating mechanism, the spring feeding mechanism is arranged on the surface of the machine case, the steel ball feeding mechanism is arranged on one side of the spring feeding mechanism, the pressing mechanism is arranged on the surface of the machine case, and the procedure transferring mechanism is arranged on the surface of the machine case. The utility model has the advantages of high production efficiency, less personnel, high safety, high production quality and consistency, low power consumption, low noise and no pollution.

Description

Square sleeve spring steel ball kludge

Technical Field

The utility model relates to the technical field of production and processing of square sleeves of tool accessories, in particular to a square sleeve spring steel ball assembling machine.

Background

At present, in the field of production and processing of tool accessory square sleeves, the square sleeves (sleeves for turning screws, with different specifications such as large, medium and small) are often required to be assembled into a whole, and when the square sleeves are assembled, the springs are required to be put into holes manually, then the steel balls are put into the holes, and finally the square sleeves are subjected to punching and hole sealing through a punching machine to manufacture the square sleeves.

The labor force is occupied by manual operation, the fittings are hardware fittings, the body is heavy, and most of men can carry production operation only by staff; the stamping risk is that the product adopts the traditional flywheel punch to perform stamping deformation sealing on the hole in the assembly stamping link, so that staff is very easy to crush the body to fall down and disabled; fingerprint oxidation, because the product is subjected to surface phosphating oxidation treatment, the product is stored in daily life and is packaged by a thick oil film, when the product is contacted with hands of a producer, fingerprint residues are caused to generate the phenomena of rust oxidation, and a large amount of oil is used for polluting sites and clothes; the noise pollution is caused by adopting a traditional flywheel punching machine, and a 63-160 ton punching machine is used at present, so that the noise pollution is very large when the punching machine punches each time; the efficiency, quality and consistency are poor, because of manual operation, missing parts and misplaced parts often occur in the process of placing products and assembling steel balls or springs, defective products are caused, and the final products are scrapped after being punched.

Disclosure of Invention

The utility model aims to provide a square sleeve spring steel ball assembling machine, which solves the problems that the assembling machine occupies labor force, is high in stamping risk, is easy to oxidize due to fingerprints, is easy to pollute noise and is relatively poor in efficiency, quality and consistency in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: square sleeve spring steel ball kludge, including the quick-witted case, the surface mounting of machine case has operating panel, the surface of machine case is provided with equipment mechanism, the inside of equipment mechanism is including sleeve vibration dish feeding mechanism, sleeve square head direction rotary mechanism, hole direction rotary mechanism, spring feeding mechanism, steel ball feeding mechanism, pushing mechanism and process transport mechanism, one side of machine case is provided with sleeve vibration dish feeding mechanism, the surface mounting of machine case has sleeve square head direction rotary mechanism, sleeve square head direction rotary mechanism is located one side of sleeve vibration dish feeding mechanism, one side of sleeve square head direction rotary mechanism is provided with hole direction rotary mechanism, the surface mounting of machine case has spring feeding mechanism, one side of spring feeding mechanism is provided with steel ball feeding mechanism, the surface mounting of machine case has pushing mechanism, the surface mounting of machine case has process transport mechanism.

Preferably, the inside of sleeve vibration dish feeding mechanism is including vibration dish sound-proof housing, vibration dish circle vibration feed bin and linear acceleration vibrator, one side of quick-witted case is provided with vibration dish sound-proof housing, the internally mounted of vibration dish sound-proof housing has vibration dish circle vibration feed bin, linear acceleration vibrator is installed to one side of vibration dish circle vibration feed bin.

Preferably, the sleeve square head direction rotating mechanism comprises a sleeve inlet, a transverse pushing cylinder, a downward pressing cylinder, an ejection cylinder, a square shaft sleeve, a first rotating motor, a rotating lifting unit and a transfer cylinder, wherein the sleeve inlet is formed in one side of the surface of the case, the sleeve inlet is communicated with one end of the linear acceleration vibrator, the transverse pushing cylinder is arranged on the surface of the case, the input end of the transverse pushing cylinder is electrically connected with the output end of the operation panel, and the transverse pushing cylinder is positioned on one side of the sleeve inlet.

Preferably, the surface mounting of machine case has down the air cylinder, the air cylinder is located the top of sleeve entry down, the input of air cylinder and operating panel's output electric connection down, one side of air cylinder is provided with square axle sleeve down, one side of square axle sleeve is provided with rotatory elevator group, rotatory elevator group installs the surface at the machine case, rotatory elevator group's input and operating panel's output electric connection, rotatory elevator group's surface mounting has first rotating electrical machines, first rotating electrical machines's input and operating panel's output electric connection, the surface mounting of machine case has ejecting cylinder, ejecting cylinder is located one side of sleeve entry, ejecting cylinder's input and operating panel's output electric connection, the surface mounting of machine case has the transportation cylinder, transportation cylinder's input and operating panel's output electric connection.

Preferably, the inside of hole direction rotary mechanism includes second rotating electrical machines, rotatory clamping jaw, pan feeding and stretches out cylinder, sleeve pan feeding clamping jaw and shift the cylinder, the surface mounting of machine case has the second rotating electrical machines, the input of second rotating electrical machines and operating panel's output electric connection, the output of second rotating electrical machines is fixed with the swivel post through the shaft coupling, rotatory clamping jaw is installed to the one end of swivel post, one side of second rotating electrical machines is provided with the pan feeding and stretches out the cylinder, the pan feeding stretches out the input of cylinder and operating panel's output electric connection, the pan feeding is stretched out the one end of cylinder and is installed sleeve pan feeding clamping jaw, the surface mounting of machine case has the shift cylinder, shift the input of cylinder and operating panel's output electric connection.

Preferably, the spring feeding mechanism comprises a spring discharging nozzle lifting cylinder, a spring detector, a spring discharging nozzle body, a spring vibration disc and a first product transition seat, the spring vibration disc is arranged on the surface of the chassis, the spring discharging nozzle lifting cylinder is arranged on one side of the spring vibration disc, the input end of the spring discharging nozzle lifting cylinder is electrically connected with the output end of the operation panel, the spring discharging nozzle body is arranged at one end of the spring discharging nozzle lifting cylinder, the spring detector is arranged on one side of the spring discharging nozzle body, and the first product transition seat is arranged on one side of the spring discharging nozzle body.

Preferably, the inside of steel ball feeding mechanism includes steel ball vibration dish, the steel ball is gone up and is connected the board, the steel ball is connected board and the product pushes down the base down, the surface mounting of machine case has the steel ball vibration dish, the steel ball is gone up to connect the board to one side of steel ball vibration dish, the steel ball is gone up the bottom of connecting the board and is provided with the steel ball and is connected the board down, the steel ball is connected the board and is driven through the push pedal cylinder down, the steel ball is connected the board and is all offered the hole of being convenient for the steel ball and pass through with the surface of steel ball on the board that connects down, one side of steel ball is provided with the product and pushes down the base down, the product pushes down the surface at the machine case to install the base.

Preferably, the pressing mechanism comprises a pressure cylinder, a cylinder main shaft anti-rotation shaft, a pressing punch seat, a pressing product seat and a pressing four-column support frame, wherein the pressing four-column support frame is fixed on the surface of the chassis, the pressure cylinder is arranged on the surface of the pressing four-column support frame, the input end of the pressure cylinder is electrically connected with the output end of the operation panel, the pressing punch seat is fixed at one end of the pressure cylinder, the cylinder main shaft anti-rotation shaft is arranged on the surface of the pressing four-column support frame, the cylinder main shaft anti-rotation shaft is arranged on one side of the pressure cylinder, the pressing product seat is arranged on the surface of the pressing four-column support frame, and the pressing product seat is arranged under the pressing punch seat.

Preferably, the inside of process transport mechanism includes second product transition seat, round hole direction secondary judgement position, dress spring transition seat, steel ball assembly seat, spring back-pressing piece, clamping jaw installation are violently, product lift cylinder and violently push away and shift the module, the surface mounting of machine case has and violently pushes away and shift the module, violently push away the input that shifts the module and operating panel's output electric connection, violently push away the one end that shifts the module and install product lift cylinder, product lift cylinder's input and operating panel's output electric connection.

Preferably, the clamping jaw mounting is horizontal in one end of the product lifting cylinder, a second product transition seat is mounted on one side of the clamping jaw mounting, a round hole direction secondary judgment position is arranged on one side of the second product transition seat, a spring loading transition seat is arranged on one side of the round hole direction secondary judgment position, a steel ball assembly seat is mounted on the surface of the chassis, and the steel ball assembly seat is located on one side of the spring loading transition seat.

Compared with the prior art, the utility model has the beneficial effects that: the square sleeve spring steel ball assembling machine is provided with an assembling mechanism, a square sleeve is poured into a vibration disc circular vibration bin, then an operation panel is operated, the operation panel controls a sleeve vibration disc feeding mechanism to be started, the square sleeve is sequentially vibrated out one by one and conveyed to a linear acceleration vibrator, and the square sleeve is arranged through the linear acceleration vibrator and is in butt joint with equipment to be fed into the machine one by one;

then the sleeve enters the sleeve inlet, the operation panel is operated, the operation panel controls the transverse pushing cylinder, the downward pressing cylinder, the first rotating motor, the rotary lifting unit and the transferring cylinder to be started, the transverse pushing cylinder performs transverse pushing, the downward pressing cylinder performs downward pressing, then the ejection cylinder pushes the sleeve into the square shaft sleeve and synchronously rotates, the rotary lifting unit lifts and synchronously rotates, the opposite sides of the sleeve are corrected to the water surface posture, and then products are carried to a lower work station under the action of the transferring cylinder;

then the feeding extending cylinder stretches out, the sleeve after correction is clamped under the action of the sleeve feeding clamping jaw, then the transferring cylinder acts, the sleeve is placed into the fixed transition seat, the detector detects the hole position, then the transferring cylinder is controlled to fall back, then the sleeve is clamped under the action of the rotating clamping jaw, the head of the lifting cylinder is lifted, then the second rotating motor is controlled to work, the rotating adjusting round hole faces upwards under the action of the second rotating motor, and then the product is transferred to the next station under the action of the transferring cylinder;

simultaneously, feeding is carried out under the action of a first product transition seat, then the spring discharging nozzle lifting cylinder is controlled to work, so that the spring discharging nozzle lifting cylinder drives the spring discharging nozzle body to descend, the spring distributing mechanism passes springs into the sleeve holes one by one through the pipeline, the springs are detected by the spring detector after passing through the pipeline, and then the spring discharging nozzle lifting cylinder is controlled to ascend in a retreating way;

then the sleeve is transferred to the product pressing base by the process transferring mechanism to be fixed, meanwhile, the steel ball vibration disc works to enable the steel ball to move along the pipeline to the hole of the steel ball upper connecting plate from the discharging nozzle, then the steel ball lower connecting plate is controlled to move, the steel ball upper connecting plate is pushed out, the holes of the steel ball upper connecting plate and the steel ball lower connecting plate are vertically overlapped, and the steel ball enters the sleeve hole from the hole on the surface of the steel ball upper connecting plate;

then the sleeve is transported to the pressed product seat by the procedure transporting mechanism to be fixed, and then the pressure cylinder is controlled to work, so that the pressure cylinder controls the pressing punch seat to press downwards and retract, and after the pressing is finished, the procedure transporting mechanism rotates out the molded product;

then the sleeve is clamped by the clamping jaw mounting cross and then rotates to the upward hole, then the transverse pushing transfer module is controlled to operate, the three clamping jaws do equal-level movement to transfer the sleeve from the first product transition seat station to the last steel ball assembly seat station one by one until the sleeve is discharged out of the machine and enters the material frame, so that the production efficiency of the assembly machine is high when the assembly machine is used, and the production efficiency is improved by 4-5 times compared with the original production efficiency; the number of the required personnel is small, only 3 persons are required to cooperatively operate, and at present 1 person can watch a plurality of machines, so that the number of the personnel is reduced by at least 4 persons; the safety is high, all actions of the machine are in a software interlocking protection fool-proof mode, collision and accidental injury of personnel are prevented, the machine has multiple protection and alarm functions, and early equipment injury events can be stopped; the production quality and consistency are high, and the production quality is improved to more than 98% from the original 92%; the equipment has low power consumption, low noise and no pollution, the total power of the equipment is less than 600w, the total power of the equipment is saved by 25 times compared with the total power of a traditional 160-ton punching machine, and the noise is reduced from 150 decibels to 50 decibels.

Drawings

FIG. 1 is a schematic view of a three-dimensional appearance structure of the present utility model;

FIG. 2 is a schematic view of a sleeve vibration plate feeding mechanism of the present utility model;

FIG. 3 is a schematic view of a square end direction rotating mechanism of a sleeve according to the present utility model;

FIG. 4 is a schematic view of a hole direction rotation mechanism according to the present utility model;

FIG. 5 is a schematic view of a spring feed mechanism of the present utility model;

fig. 6 is a schematic structural view of a steel ball feeding mechanism of the present utility model;

FIG. 7 is a schematic view of a pressing mechanism according to the present utility model;

fig. 8 is a schematic view of a process transfer mechanism according to the present utility model.

In the figure: 1. a chassis; 101. an operation panel; 2. an assembly mechanism; 201. a sleeve vibrating disc feeding mechanism; 2011. a vibration disk sound-proof cover; 2012. vibrating disc and vibrating bin; 2013. a linear acceleration vibrator; 202. a sleeve square head direction rotating mechanism; 2021. a sleeve inlet; 2022. a horizontal pushing cylinder; 2023. a pressing cylinder; 2024. an ejection cylinder; 2025. square shaft sleeve; 2026. a first rotating electric machine; 2027. a rotary lifting unit; 2028. a transfer cylinder; 203. a hole direction rotation mechanism; 2031. a second rotating electric machine; 2032. rotating the clamping jaw; 2033. feeding materials extend out of the air cylinder; 2034. sleeve feeding clamping jaw; 2035. a transfer cylinder; 204. spring feeding mechanism; 2041. lifting cylinder of spring discharging nozzle; 2042. a spring detector; 2043. a spring discharging nozzle body; 2044. a spring vibration plate; 2045. a first product transition seat; 205. the steel ball feeding mechanism; 2051. a steel ball vibration disc; 2052. the steel ball is connected with the connection plate; 2053. a steel ball lower connection plate; 2054. pressing a base down by a product; 206. a pressing mechanism; 2061. a pressure cylinder; 2062. a cylinder spindle rotation preventing shaft; 2063. pressing down the punch holder; 2064. pressing down the product seat; 2065. pressing down the four-column support frame; 207. a process transfer mechanism; 2071. a second product transition seat; 2072. secondary judgment of the direction of the round hole; 2073. installing a spring transition seat; 2074. the steel ball assembly seat; 2075. a spring back-pressing sheet; 2076. the clamping jaw is arranged horizontally; 2077. a product lifting cylinder; 2078. and a transverse pushing and transferring module.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and furthermore, the terms "first", "second", "third", "up, down, left, right", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Meanwhile, in the description of the present utility model, unless explicitly stated and defined otherwise, the terms "connected", "connected" and "connected" should be interpreted broadly, and for example, may be fixedly connected, detachably connected, or integrally connected; the mechanical connection and the electrical connection can be adopted; all other embodiments, which may be directly or indirectly through intermediaries, which may be obtained by a person of ordinary skill in the art without inventive effort based on the embodiments of the present utility model are within the scope of the present utility model.

The square sleeve spring steel ball assembling machine provided by the utility model has the structure shown in fig. 1, an operation panel 101 is arranged on the surface of a machine case 1, a lithium battery and a processor are embedded in the operation panel 101, the processor comprises an amplifying tube, a protection resistor Rm, a filter, an A/D converter and a singlechip, the sensor and the protection resistor Rm are connected in parallel with the amplifying tube and then connected in series with the filter, signals are converted and sent to the singlechip through the A/D converter, a display screen receives processing signals sent by the singlechip, an assembling mechanism 2 is arranged on the surface of the machine case 1, a sleeve vibration disc feeding mechanism 201, a sleeve square head direction rotating mechanism 202, a hole direction rotating mechanism 203, a spring feeding mechanism 204, a steel ball feeding mechanism 205, a pressing mechanism 206 and a process transferring mechanism 207 are arranged in the machine case 1, one side of the machine case 1 is provided with the sleeve vibration disc mechanism 201, one side of the sleeve square head direction rotating mechanism 202 is provided with the sleeve square head direction rotating mechanism 202, one side of the sleeve square head direction rotating mechanism 202 is provided with the sleeve square head direction rotating mechanism 203, one side of the sleeve square head direction rotating mechanism 202 is provided with the sleeve square head direction rotating mechanism 205, one side of the sleeve square head direction rotating mechanism 202 is provided with the spring feeding mechanism 204, one side of the machine case 1 is provided with the spring feeding mechanism 204 is provided with the surface of the spring mechanism 204, and the machine case 1 is provided with the step transporting mechanism 207 is provided with the surface of the steel ball feeding mechanism, the machine case 1 is provided with the surface is provided with the spring feeding mechanism 204.

Further, as shown in fig. 2, the sleeve vibration disc feeding mechanism 201 includes a vibration disc sound-proof housing 2011, a vibration disc vibration bin 2012 and a linear acceleration vibrator 2013, the vibration disc sound-proof housing 2011 is disposed on one side of the chassis 1, the vibration disc vibration bin 2012 is mounted in the vibration disc sound-proof housing 2011, and the linear acceleration vibrator 2013 is mounted on one side of the vibration disc vibration bin 2012.

When the vibration disc feeding device is used, the square sleeves are poured into the vibration disc circular vibration bin 2012, then the operation panel 101 is operated, the operation panel 101 controls the sleeve vibration disc feeding mechanism 201 to be started, the square sleeves are sequentially vibrated out one by one and conveyed to the linear acceleration vibrator 2013, and the square sleeves are sequentially fed into the machine in a material-separating mode after being arranged by the linear acceleration vibrator 2013 and are in butt joint with equipment.

Further, as shown in fig. 3, the sleeve square head direction rotating mechanism 202 is composed of a sleeve inlet 2021, a horizontal pushing cylinder 2022, a pressing cylinder 2023, an ejection cylinder 2024, a square shaft sleeve 2025, a first rotating motor 2026, a rotating lifter set 2027 and a transferring cylinder 2028, wherein the sleeve inlet 2021 is formed in one side of the surface of the chassis 1, the sleeve inlet 2021 is communicated with one end of the linear acceleration vibrator 2013, the horizontal pushing cylinder 2022 is mounted on the surface of the chassis 1, the horizontal pushing cylinder 2022 is of a DSBF series, the input end of the horizontal pushing cylinder 2022 is electrically connected with the output end of the operation panel 101, and the horizontal pushing cylinder 2022 is located on one side of the sleeve inlet 2021.

Further, as shown in fig. 3, a lower air cylinder 2023 is installed on the surface of the chassis 1, the type of the lower air cylinder 2023 may be DSBF series, the lower air cylinder 2023 is located above the sleeve inlet 2021, the input end of the lower air cylinder 2023 is electrically connected with the output end of the operation panel 101, a square shaft sleeve 2025 is disposed on one side of the lower air cylinder 2023, a rotary lifting unit 2027 is disposed on one side of the square shaft sleeve 2025, the rotary lifting unit 2027 is installed on the surface of the chassis 1, the input end of the rotary lifting unit 2027 is electrically connected with the output end of the operation panel 101, a first rotary motor 2026 is installed on the surface of the rotary lifting unit 2027, the type of the rotary motor 2026 may be JO series, the input end of the first rotary motor 2026 is electrically connected with the output end of the operation panel 101, an ejection air cylinder 2024 is installed on the surface of the chassis 1, the type of the ejection air cylinder 2024 may be DSBF series, the input end of the ejection air cylinder 2024 is located on one side of the sleeve inlet 2021, the input end of the ejection air cylinder 2024 is electrically connected with the output end of the operation panel 101, and the output end of the chassis 2028 may be electrically connected with the output end of the operation panel 101.

When the device is used, the sleeve enters the sleeve inlet 2021, the operation panel 101 is operated, the operation panel 101 controls the transverse pushing cylinder 2022, the pressing cylinder 2023, the first rotating motor 2026, the rotating lifting unit 2027 and the transferring cylinder 2028 to be opened, the transverse pushing cylinder 2022 transversely pushes the pressing cylinder 2023 to press down, the ejection cylinder 2024 pushes the sleeve into the square shaft sleeve 2025 and synchronously rotates, the rotating lifting unit 2027 lifts and synchronously rotates, the opposite side of the sleeve is corrected to the water surface posture, and then products are carried to a lower working station under the action of the transferring cylinder 2028.

Further, as shown in fig. 4, the hole direction rotating mechanism 203 includes a second rotating motor 2031, a rotating jaw 2032, a feeding extending cylinder 2033, a sleeve feeding clamping claw 2034 and a transferring cylinder 2035, the second rotating motor 2031 is mounted on the surface of the chassis 1, the second rotating motor 2031 is of a JO series, the input end of the second rotating motor 2031 is electrically connected with the output end of the operation panel 101, the output end of the second rotating motor 2031 is fixed with a rotating column through a coupling, the rotating jaw 2032 is mounted at one end of the rotating column, a feeding extending cylinder 2033 is disposed at one side of the second rotating motor 2031, the feeding extending cylinder 2033 is of a DSBF series, the sleeve feeding clamping claw 2034 is mounted at one end of the feeding extending cylinder 2033, the transferring cylinder 2035 is mounted on the surface of the chassis 1, the transferring cylinder 2035 is of a DSBF series, and the input end of the transferring cylinder 2035 is electrically connected with the output end of the operation panel 101.

When the device is used, the feeding extension cylinder 2033 extends, the sleeve is clamped and corrected under the action of the sleeve feeding clamping claw 2034, then the transfer cylinder 2035 acts, the sleeve is placed in the fixed transition seat, the detector detects the hole position, then the transfer cylinder 2035 is controlled to retract, then the sleeve is clamped under the action of the rotating clamping claw 2032, the lifting cylinder head is lifted, then the second rotating motor 2031 is controlled to work, the rotating adjustment round hole is rotated upwards under the action of the second rotating motor 2031, and then the product is transferred to the next station under the action of the transfer cylinder 2035.

Further, as shown in fig. 5, the spring feeding mechanism 204 is composed of a spring discharging nozzle lifting cylinder 2041, a spring detector 2042, a spring discharging nozzle body 2043, a spring vibration plate 2044 and a first product transition seat 2045, the spring vibration plate 2044 is installed on the surface of the chassis 1, the spring discharging nozzle lifting cylinder 2041 is arranged on one side of the spring vibration plate 2044, the model of the spring discharging nozzle lifting cylinder 2041 is selected from DSBF series, the input end of the spring discharging nozzle lifting cylinder 2041 is electrically connected with the output end of the operation panel 101, the spring discharging nozzle body 2043 is installed at one end of the spring discharging nozzle lifting cylinder 2041, the spring detector 2042 is arranged on one side of the spring discharging nozzle body 2043, the model of the spring detector 2042 is selected from NB series, and the first product transition seat 2045 is arranged on one side of the spring discharging nozzle body 2043.

When the spring discharging nozzle is used, feeding is performed under the action of the first product transition seat 2045, then the spring discharging nozzle lifting cylinder 2041 is controlled to work, the spring discharging nozzle lifting cylinder 2041 drives the spring discharging nozzle 2043 to descend, the spring distributing mechanism releases springs one by one into the sleeve hole through the pipeline, the springs are detected by the spring detector 2042 after passing through the pipeline, and then the spring discharging nozzle lifting cylinder 2041 is controlled to ascend in a retreating mode.

Further, as shown in fig. 6, the steel ball feeding mechanism 205 includes a steel ball vibration disc 2051, a steel ball upper connection plate 2052, a steel ball lower connection plate 2053 and a product pressing base 2054, the steel ball vibration disc 2051 is mounted on the surface of the chassis 1, the steel ball upper connection plate 2052 is mounted on one side of the steel ball vibration disc 2051, the steel ball lower connection plate 2053 is arranged at the bottom of the steel ball upper connection plate 2052, the steel ball lower connection plate 2053 is driven by a push plate cylinder, the type of the push plate cylinder can be DSBF series, holes which are convenient for steel balls to pass through are formed on the surfaces of the steel ball lower connection plate 2053 and the steel ball upper connection plate 2052, the product pressing base 2054 is arranged on one side of the steel ball lower connection plate 2053, and the product pressing base 2054 is mounted on the surface of the chassis 1.

When the steel ball vibration device is used, the sleeve is transported to the product pressing base 2054 to be fixed, meanwhile, the steel ball vibration disc 2051 works, so that steel balls move along the pipeline to the discharge nozzle to the holes of the steel ball upper connection plate 2052, then the steel ball lower connection plate 2053 is controlled to move, the steel ball upper connection plate 2052 is pushed out, the holes of the steel ball upper connection plate 2052 and the steel ball lower connection plate 2053 are vertically overlapped, and the steel balls enter the sleeve holes from the holes on the surface of the steel ball upper connection plate 2052.

Further, as shown in fig. 7, the pressing mechanism 206 is composed of a pressure cylinder 2061, a cylinder main shaft rotation preventing shaft 2062, a pressing punch holder 2063, a pressing product holder 2064 and a pressing four-column support 2065, the surface of the chassis 1 is fixed with the pressing four-column support 2065, the surface of the pressing four-column support 2065 is provided with the pressure cylinder 2061, the type of the pressure cylinder 2061 is selected from HSG series, the input end of the pressure cylinder 2061 is electrically connected with the output end of the operation panel 101, one end of the pressure cylinder 2061 is fixed with the pressing punch holder 2063, the surface of the pressing four-column support 2065 is provided with the cylinder main shaft rotation preventing shaft 2062, the cylinder main shaft rotation preventing shaft 2062 is positioned at one side of the pressure cylinder 2061, the surface of the pressing four-column support 2065 is provided with the pressing product holder 2064, and the pressing product holder 2064 is positioned under the pressing punch holder 2063.

When in use, the sleeve is transported to the inside of the pressed product seat 2064 for fixing, and then the pressure cylinder 2061 is controlled to work, so that the pressure cylinder 2061 controls the pressing punch seat 2063 to press downwards and retract, and after the pressing is finished, the molded product is rotated out.

Further, as shown in fig. 8, the process transferring mechanism 207 includes a second product transition seat 2071, a secondary judgment seat 2072 in the round hole direction, a spring-loading transition seat 2073, a steel ball assembly seat 2074, a spring back pressure piece 2075, a clamping jaw mounting rail 2076, a product lifting cylinder 2077 and a rail transfer module 2078, wherein the rail transfer module 2078 is mounted on the surface of the chassis 1, the input end of the rail transfer module 2078 is electrically connected with the output end of the operation panel 101, the product lifting cylinder 2077 is mounted at one end of the rail transfer module 2078, the model of the product lifting cylinder 2077 can be DSBF series, and the input end of the product lifting cylinder 2077 is electrically connected with the output end of the operation panel 101.

The clamping jaw mounting rail 2076 is mounted at one end of the product lifting cylinder 2077, the second product transition seat 2071 is mounted at one side of the clamping jaw mounting rail 2076, the round hole direction secondary judgment position 2072 is arranged at one side of the second product transition seat 2071, the spring mounting transition seat 2073 is arranged at one side of the round hole direction secondary judgment position 2072, the steel ball assembly seat 2074 is mounted on the surface of the machine case 1, and the steel ball assembly seat 2074 is located at one side of the spring mounting transition seat 2073.

When the sleeve is used, the sleeve is clamped under the action of the clamping jaw mounting transverse 2076 and then rotates to the upward hole, then the transverse pushing transfer module 2078 is controlled to operate, and the three clamping jaws do equal-level movement to transfer the sleeve from the first second product transition seat 2071 station to the last steel ball assembly seat 2074 station one by one until the sleeve is discharged out of the machine and enters the material frame.

Working principle: when the vibration disc feeding device is used, firstly, square sleeves are poured into a vibration disc circular vibration bin 2012, then, the operation panel 101 is operated, the operation panel 101 controls the sleeve vibration disc feeding mechanism 201 to be started, the square sleeves are sequentially vibrated out one by one and conveyed to a linear acceleration vibrator 2013, and are sequentially fed into a machine in a material-separating manner after being arranged by the linear acceleration vibrator 2013 and being in butt joint with equipment;

then the sleeve enters the sleeve inlet 2021, the operation panel 101 is operated, the operation panel 101 controls the transverse pushing cylinder 2022, the downward pushing cylinder 2023, the first rotating motor 2026, the rotating lifting unit 2027 and the transferring cylinder 2028 to be opened, the transverse pushing cylinder 2022 transversely pushes, the downward pushing cylinder 2023 pushes down, the ejection cylinder 2024 pushes the sleeve into the square shaft sleeve 2025 and synchronously rotates, the rotating lifting unit 2027 lifts and synchronously rotates, the opposite side of the sleeve is corrected to the water surface attitude, and then products are carried to a lower station under the action of the transferring cylinder 2028;

then the feeding extension cylinder 2033 extends, the corrected opposite side sleeve is clamped under the action of the sleeve feeding clamping claw 2034, then the transfer cylinder 2035 acts, the sleeve is placed into the fixed transition seat, the detector detects the hole position, then the transfer cylinder 2035 is controlled to retract, then the sleeve is clamped under the action of the rotating clamping claw 2032, the lifting cylinder head is lifted, then the second rotating motor 2031 is controlled to work, the rotating adjustment round hole faces upwards under the action of the second rotating motor 2031, and then the product is transferred to the next station under the action of the transfer cylinder 2035;

simultaneously, feeding is performed under the action of a first product transition seat 2045, then the spring discharging nozzle lifting cylinder 2041 is controlled to work, the spring discharging nozzle lifting cylinder 2041 drives the spring discharging nozzle 2043 to descend, the spring distributing mechanism enables springs to pass through a pipeline one by one and enter a sleeve hole, the springs are detected by a spring detector 2042 after passing through the pipeline, and then the spring discharging nozzle lifting cylinder 2041 is controlled to ascend in a retreating mode;

then the sleeve is transferred to a product pressing base 2054 by a process transfer mechanism 207 to be fixed, meanwhile, a steel ball vibration disk 2051 works to enable steel balls to flow into a hole of a steel ball upper connection plate 2052 along a pipeline, then a steel ball lower connection plate 2053 is controlled to move, the steel ball upper connection plate 2052 is pushed out, holes of the steel ball upper connection plate 2052 and the steel ball lower connection plate 2053 are vertically overlapped, and steel balls enter sleeve holes from holes on the surface of the steel ball upper connection plate 2052;

then the sleeve is transferred to the pressed product seat 2064 by the process transfer mechanism 207 for fixing, and then the pressure cylinder 2061 is controlled to work, so that the pressure cylinder 2061 controls the pressing punch seat 2063 to press downwards and retract, and after the pressing is finished, the process transfer mechanism 207 rotates out of the molded product;

then the sleeve is clamped by the clamping jaw mounting transverse 2076 and then rotates to the upward hole, then the transverse pushing transfer module 2078 is controlled to operate, the three clamping jaws do equal-level movement to transfer the sleeve from the first second product transition seat 2071 station to the last steel ball assembly seat 2074 station one by one until the sleeve is discharged out of the machine and enters the material frame, so that the production efficiency of the assembly machine is high when the assembly machine is used, and is improved by 4-5 times compared with the original production efficiency; the number of the required personnel is small, only 3 persons are required to cooperatively operate, and at present 1 person can watch a plurality of machines, so that the number of the personnel is reduced by at least 4 persons; the safety is high, all actions of the machine are in a software interlocking protection fool-proof mode, collision and accidental injury of personnel are prevented, the machine has multiple protection and alarm functions, and early equipment injury events can be stopped; the production quality and consistency are high, and the production quality is improved to more than 98% from the original 92%; the equipment has the advantages of low power consumption, low noise and no pollution, the total power of the equipment is less than 600w, the total power of the equipment is saved by 25 times compared with the total power of a traditional 160-ton punching machine, the noise is reduced to 50 dB from 150 dB, and finally the use work of the assembling machine is completed.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. Square sleeve spring steel ball kludge, including quick-witted case (1), its characterized in that: the surface mounting of machine case (1) has operating panel (101), the surface of machine case (1) is provided with equipment mechanism (2), the inside of equipment mechanism (2) is including sleeve vibration dish feeding mechanism (201), sleeve square head direction rotary mechanism (202), hole direction rotary mechanism (203), spring feeding mechanism (204), steel ball feeding mechanism (205), push down mechanism (206) and process transport mechanism (207), one side of machine case (1) is provided with sleeve vibration dish feeding mechanism (201), the surface mounting of machine case (1) has sleeve square head direction rotary mechanism (202), sleeve square head direction rotary mechanism (202) are located one side of sleeve vibration dish feeding mechanism (201), one side of sleeve square head direction rotary mechanism (202) is provided with hole direction rotary mechanism (203), the surface mounting of machine case (1) has spring feeding mechanism (204), one side of spring feeding mechanism (204) is provided with feeding mechanism (205), the surface mounting of machine case (1) has push down mechanism (206), surface mounting of machine case (1) has steel ball feeding mechanism (207).

2. The square sleeve spring steel ball assembling machine according to claim 1, wherein: the inside of sleeve vibration dish feeding mechanism (201) is including vibration dish sound-proof housing (2011), vibration dish circle vibration feed bin (2012) and linear acceleration vibrator (2013), one side of machine case (1) is provided with vibration dish sound-proof housing (2011), internally mounted of vibration dish sound-proof housing (2011) has vibration dish circle vibration feed bin (2012), linear acceleration vibrator (2013) are installed to one side of vibration dish circle vibration feed bin (2012).

3. The square sleeve spring steel ball assembling machine according to claim 1, wherein: the sleeve square head direction rotating mechanism (202) comprises a sleeve inlet (2021), a transverse pushing cylinder (2022), a lower pressing cylinder (2023), an ejection cylinder (2024), a square shaft sleeve (2025), a first rotating motor (2026), a rotating lifting unit (2027) and a transferring cylinder (2028), the sleeve inlet (2021) is formed in one side of the surface of the machine case (1), the sleeve inlet (2021) is communicated with one end of the linear acceleration vibrator (2013), the transverse pushing cylinder (2022) is mounted on the surface of the machine case (1), and the input end of the transverse pushing cylinder (2022) is electrically connected with the output end of the operation panel (101), and the transverse pushing cylinder (2022) is located one side of the sleeve inlet (2021).

4. The square sleeve spring steel ball assembling machine according to claim 3, wherein: the surface mounting of machine case (1) has down air cylinder (2023), air cylinder (2023) is located the top of sleeve entry (2021) down, the input of air cylinder (2023) and the output electric connection of operating panel (101) down, one side of air cylinder (2023) is provided with square axle sleeve (2025), one side of square axle sleeve (2025) is provided with rotatory elevator group (2027), rotatory elevator group (2027) are installed on the surface of machine case (1), the input of rotatory elevator group (2027) and the output electric connection of operating panel (101), the surface mounting of rotatory elevator group (2027) has first rotating electrical machines (2026), the input of first rotating electrical machines (2026) and the output electric connection of operating panel (101), the surface mounting of machine case (1) has ejecting cylinder (2024), ejecting cylinder (2024) are located one side of sleeve entry (2021), the output electric connection of the air cylinder (2028) of the output electric connection of the air cylinder (2027) and operating panel (101).

5. The square sleeve spring steel ball assembling machine according to claim 1, wherein: the inside of hole direction rotary mechanism (203) includes second rotating electrical machines (2031), rotatory clamping jaw (2032), pan feeding stretch out cylinder (2033), sleeve pan feeding clamping jaw (2034) and shifts cylinder (2035), the surface mounting of machine case (1) has second rotating electrical machines (2031), the input of second rotating electrical machines (2031) and the output electric connection of operating panel (101), the output of second rotating electrical machines (2031) is fixed with the swivel post through the shaft coupling, rotatory clamping jaw (2032) are installed to the one end of swivel post, one side of second rotating electrical machines (2031) is provided with pan feeding stretch out cylinder (2033), the pan feeding stretch out the input of cylinder (2033) and the output electric connection of operating panel (101), sleeve pan feeding (2034) are installed to the one end that the pan feeding stretched out cylinder (2033), the surface mounting of machine case (1) has shifts cylinder (2035), the input of shifting cylinder (2035) and the output electric connection of operating panel (101).

6. The square sleeve spring steel ball assembling machine according to claim 1, wherein: the spring feeding mechanism (204) comprises a spring discharging nozzle lifting cylinder (2041), a spring detector (2042), a spring discharging nozzle body (2043), a spring vibration disc (2044) and a first product transition seat (2045), the spring vibration disc (2044) is mounted on the surface of the machine case (1), the spring discharging nozzle lifting cylinder (2041) is arranged on one side of the spring vibration disc (2044), the input end of the spring discharging nozzle lifting cylinder (2041) is electrically connected with the output end of the operation panel (101), the spring discharging nozzle body (2043) is mounted at one end of the spring discharging nozzle lifting cylinder (2041), the spring detector (2042) is arranged on one side of the spring discharging nozzle body (2043), and the first product transition seat (2045) is arranged on one side of the spring discharging nozzle body (2043).

7. The square sleeve spring steel ball assembling machine according to claim 1, wherein: the inside of steel ball feeding mechanism (205) is including steel ball vibration dish (2051), on the steel ball transfer plate (2052), under the steel ball transfer plate (2053) and product pushes down base (2054), the surface mounting of machine case (1) has steel ball vibration dish (2051), on the steel ball transfer plate (2052) is installed to one side of steel ball vibration dish (2051), under the steel ball transfer plate (2052) bottom is provided with under the steel ball transfer plate (2053), under the steel ball transfer plate (2053) is driven through the push pedal cylinder, under the steel ball transfer plate (2053) and on the steel ball transfer plate (2052) the surface all offered the hole that is convenient for the steel ball to pass through, under the steel ball transfer plate (2053) one side is provided with under the product base (2054), under the product base (2054) installs the surface at machine case (1).

8. The square sleeve spring steel ball assembling machine according to claim 1, wherein: the utility model provides a press mechanism (206) comprises pneumatic cylinder (2061), jar main shaft rotation preventing axle (2062), pushes down punch holder (2063), pushes down product seat (2064) and pushes down four post support frames (2065), the fixed surface of machine case (1) has four post support frames (2065) of pushing down, the surface mounting who pushes down four post support frames (2065) has pneumatic cylinder (2061), the input and the output electric connection of operating panel (101) of pneumatic cylinder (2061), the one end of pneumatic cylinder (2061) is fixed with pushes down punch holder (2063), the surface mounting who pushes down four post support frames (2065) has jar main shaft rotation preventing axle (2062), jar main shaft rotation preventing axle (2062) are located one side of pneumatic cylinder (2061), the surface mounting who pushes down four post support frames (2065) has pushes down product seat (2064), push down product seat (2064) are located under pushing down punch holder (2063).

9. The square sleeve spring steel ball assembling machine according to claim 1, wherein: the inside of process transport mechanism (207) contains second product transition seat (2071), round hole direction secondary judgement position (2072), dress spring transition seat (2073), steel ball assembly seat (2074), spring back-pressing piece (2075), clamping jaw installation violently (2076), product lift cylinder (2077) and violently push away transfer module (2078), the surface mounting of machine case (1) has violently to push away transfer module (2078), violently push away the output electric connection who shifts module (2078) and operating panel (101), violently push away the one end that shifts module (2078) and install product lift cylinder (2077), the input of product lift cylinder (2077) and the output electric connection of operating panel (101).

10. The square sleeve spring steel ball assembling machine according to claim 9, wherein: clamping jaw installation is violently (2076) is installed to one end of product lift cylinder (2077), second product transition seat (2071) is installed to one side of clamping jaw installation violently (2076), one side of second product transition seat (2071) is provided with round hole direction secondary judgement position (2072), one side of round hole direction secondary judgement position (2072) is provided with dress spring transition seat (2073), the surface mounting of quick-witted case (1) has steel ball assembly seat (2074), steel ball assembly seat (2074) are located one side of dress spring transition seat (2073).