CN209447985U - A kind of power battery automation dismantling line - Google Patents

Abstract

The utility model discloses a kind of power batteries to automate dismantling line, including intelligent feed bin, shell ring cutting equipment, cartridge cut-off equipment, coring device, manipulator and control cabinet；A central space is successively put and formed to the intelligence feed bin, shell ring cutting equipment, cartridge cut-off equipment, coring device clockwise in the horizontal plane, and the manipulator is located at the central space；The automation demanding that the utility model dismantling platform is separated for power battery monomer harmless disassembly, the core packet in certain size specification limit with shell researchs and develops and realizes the full-automatic production of the processes such as power battery dismantling and battery core separation.

Description

A kind of power battery automation dismantling line

Technical field

The utility model belongs to the technical field of power battery, is related to a kind of power battery automation dismantling line.

Background technique

Power battery refers to larger power capacity and output power, can configure electric bicycle, electric car, electronic The battery of equipment and tool drives power supply.With flourishing for New-energy electric vehicle, power battery market is presented high speed and increases Long situation, at the same time, power battery learies are increasing, and the recycling for scrapping power battery, which becomes, influences power electric One key factor of pond industry development.Currently, domestic power battery recycling industry is also in starting stage of fumbling, power battery Automation degree of dismantling it is low, rely primarily on and manually disassembled.

It how to be efficiently one crucial by the basic body separation of power battery during the dismantling of power battery Problem in the prior art there are also by the mechanical equipment for carrying out battery dismantling, but remains that operational effectiveness is low, tears open Insufficient problem is solved, if misoperation during dismantling, will cause that battery short circuit is on fire or even explosion, and is generated certain Toxic gas, there are security risks for manual operation, in addition, also needing manually to be assisted in existing device for disassembling, in manual behaviour During work, operator readily accesses the liquid of waste cell, harm health.

Therefore, it needs to develop power battery device for disassembling, dismantling of the automatical and efficient completion to power battery.

Utility model content

The shortcomings that the main purpose of the utility model is to overcome the prior arts and deficiency, it is automatic to provide a kind of power battery Change dismantling line, realizes the automation dismantling of power battery, significant increase working efficiency.

In order to achieve the above object, the utility model uses following technical scheme:

A kind of power battery automation dismantling line, including intelligent feed bin, shell ring cutting equipment, cartridge cut-off equipment, coring Device, manipulator and control cabinet；The intelligence feed bin, shell ring cutting equipment, cartridge cut-off equipment, coring device are in the horizontal plane A central space is successively put and is formed clockwise, the manipulator is located at the central space；

The intelligence feed bin includes that rack, hoisting mechanism, transmission assembly and centering clamp material toggling frame；The hoisting mechanism Positioned at machine frame inside, the hoisting mechanism includes promoting motor, chain, drive sprocket, driven sprocket, ball screw, promoting fortune Movable plate and push rod, the promotion motor successively drive drive sprocket, driven sprocket and ball screw rotation, and ball screw drive mentions Elevator movable plate moves upwards, and push rod is fixed on lifting motion plate；The transmission assembly includes several stations, and each station is equal If dry cell can be loaded, the station includes fixed tray, promotes pallet, location guide, benchmark lever and position along limit cunning Slot；Battery, which is placed in, to be promoted on pallet, and the push rod jacks the promotion pallet, and battery is moved upwards to be grabbed by manipulator；Often One station is provided with adjustable location guide and fixed benchmark lever, anti-to stop dropping to position the battery promoted on pallet It falls；The position of location guide is adjustable along limit sliding chutes, by adjusting the position of location guide, can place not on promoting pallet The battery of same specification；The centering clamps material toggling frame and includes support rod, sight rail, material toggling clamping jaw, sensor C, centering lever, passes Sensor D and sensor E, two support rods that the centering clamps material toggling frame are fixed on the rack upper surface, and support rod is fixed Sight rail installs moveable material toggling clamping jaw on sight rail for clamping battery and goes out station, and the material toggling clamping jaw is equipped with a pair Sensor C；It further includes centering lever that centering, which clamps material toggling frame, and the centering lever to two support rods is equidistant, Step is arranged in the top of the centering lever, and sensor D is installed in the step side；In the rack upper surface, described pair It clamps material toggling frame installation place and is also equipped with a sensor E；

The cartridge cut-off equipment includes rack platform part B, outer guard assembly B, interior guard assembly B and is located at outer protection group Cartridge cutting assembly inside part B；The outer guard assembly B is for protecting whole equipment, and the interior guard assembly B is for protecting Cartridge cutting-off process；One blanking storehouse B is arranged at the bottom the rack platform part B, for loading and unloading the battery cartridge of cutting；The outer protection group Part B is provided with a suction opening B, for connecting exhaust equipment, to take the exhaust gas and minute dusts that generate in cutting process away；

The shell ring cutting equipment includes rack platform part A, outer guard assembly A, interior guard assembly A and is located at outer protection group Tooling rotating mechanism and ring cutting mechanism inside part A；The outer guard assembly A is for protecting whole equipment, the interior protection group Part A cuts through journey for protection ring；One blanking storehouse A is arranged at the bottom the rack platform part A, for loading and unloading the chip after cutting process； The outer guard assembly A is provided with a suction opening A, for connecting exhaust equipment, to take the exhaust gas generated in cutting process away And minute dusts；

The coring device includes chassis, outer cover part, lower truck and coring mechanism, and the upper of chassis is arranged in the outer cover part The lower section of chassis is arranged in side, the lower truck, and the coring mechanism is arranged in outer cover part；The coring mechanism includes above grabbing Hand component, lower handgrip component, passage cylinder, shore component and feed opening, passage plate, long straight panel, passage guide rail, plectrum bracket and Plectrum, the passage cylinder movable end connection passage plate, it is described passage plate and the upper handgrip component riser, it is described under grab The connecting plate B of hand component is fixedly connected, to push the upper handgrip component and the lower handgrip component whole along in long straight panel Passage guide rail open and closure；The both ends of the long straight panel are fixedly installed with plectrum bracket, fixed peace on the plectrum bracket Fill plectrum, the position of the bottom end of the plectrum and height just can by the upper handgrip component and the lower handgrip component it Between gap；The back side shored component and be located at the coring mechanism, the component of shoring includes two by shoring cylinder point The mandril not pushed, when one of them described mandril shores half side body of fixed battery, another mandril and another half side electricity Pond shell separation, in favor of the crawl to fixed battery case is not shored；The feed opening is arranged in long straight panel.

The rack is equipped with ring-shaped guide rail as a preferred technical solution, and several stations are in stepper motor, deceleration It is moved under the drive of machine and chain along circular orbit.

The cartridge cutting assembly includes straight line guide rail seat B, sliding block mounting plate B, variable-frequency electric as a preferred technical solution, Machine B, three-phase motor B, grinding wheel B, abrasion of grinding wheel detection device B and battery fixing component；

The three-phase motor B is fixedly mounted in the top sliding block mounting plate B, and the three-phase motor B is driven by synchronous belt C It is fixedly mounted on the grinding wheel B rotation of upright frame lower part；

The variable-frequency motor B is fixedly installed in the mounting base of the straight line guide rail seat B, drives the cunning by screw rod C Block mounting plate B realizes that transverse reciprocating moves along guide rail；

Auxiliary realizes that the guide rail both ends of the transverse reciprocating movement are provided with sensor and block, so that movement travel control System is in a certain range；Cartridge cutting assembly side is also equipped with a metallic channel B, drives each component institute for neatly placing Conducting wire；

The straight line guide rail seat B is fixedly installed on the upside of the table top of the interior guard assembly B.

The tooling rotating mechanism includes servo motor B, retarder, synchronous belt B, transmission as a preferred technical solution, Axis, battery clamp and positioning mechanism；

The synchronous belt B has two, is respectively placed in the both ends of the drive shaft；The servo motor B is located at battery clamp A mono- Side, the servo motor B drive the battery clamp A rotation by the retarder, meanwhile, pass through a wherein synchronization One end of the transmission shaft is driven with B, the other end of the transmission shaft drives another synchronous belt B, and then drives battery Fixture B follows the battery clamp A synchronous rotary；The battery clamp A and battery clamp B clamps the power electric to ring cutting Pond；The synchronous belt B is tensioned by tensioning shaft, to guarantee to be driven effect；

The side the battery clamp B is provided with the positioning mechanism；The positioning mechanism include fixed mounted seat, cylinder, Locating piece and locating flange；The locating flange is coaxially fixed with the battery clamp B；When the servo motor B drives battery When fixture rotates, the cylinder drives the locating piece to shrink, and the locating flange is free to rotate；When the servo motor B It does not work and when battery clamp clamps the power battery and carries out ring cutting, the cylinder drives the locating piece to shore the positioning Flange is motionless, plays fixed battery clamp, prevents battery clamp during power battery described in ring cutting from generating movement；

The transmission shaft is perpendicular to plane where the grinding wheel A of the ring cutting mechanism；The battery clamp A and the electricity Plane where the relatively described grinding wheel A of pond fixture B is symmetrical.

The ring cutting mechanism includes straight line guide rail seat A, sliding block mounting plate A, spiral lifting as a preferred technical solution, Machine, elevator platform A, servo motor A, variable-frequency motor A, three-phase motor A, grinding wheel A and abrasion of grinding wheel detection device A；

The three-phase motor A is fixedly mounted in the top the elevator platform A, and the three-phase motor A is driven solid by synchronous belt A The grinding wheel A of the Dingan County mounted in the lower part elevator platform A is rotated；

The cabinet of the servo motor A and the spiral lift is fixedly installed in the sliding block mounting plate A；The servo Motor A drives the screw rod A of the spiral lift to realize elevating movement, the lifting on the top the screw rod A and the elevator platform A Connector is fixedly connected, and the elevator platform is under the drive of the screw rod A along the synchronous realization elevating movement of guide rail；

The variable-frequency motor A is fixedly installed in the mounting base of the straight line guide rail seat A, drives the cunning by screw rod B Block mounting plate A realizes that transverse reciprocating moves along guide rail；

Auxiliary realizes that the elevating movement and the guide rail both ends of transverse reciprocating movement are provided with sensor and block, So that movement travel control is in a certain range；Ring cutting mechanism side is also equipped with a metallic channel, drives for neatly placing Move conducting wire used in each component；

The straight line guide rail seat A level is fixedly installed on the upside of the level table of the interior guard assembly A.

As a preferred technical solution, the abrasion of grinding wheel detection device A be travel switch detection, when the grinding wheel A not When work stops operating, travel switch stretches out, and the servo motor A drives the grinding wheel A to move upwards up to the grinding wheel A's Outer edge touches the travel switch, records the stroke of the screw rod A of the servo motor A driving, calculates described in can get The outer edge abrasion loss of grinding wheel A；

The abrasion of grinding wheel detection device B is travel switch detection, when the grinding wheel B, which does not work, to stop operating, stroke Switch stretches out, and the variable-frequency motor B drives the grinding wheel transverse movement to touch travel switch up to the outer edge of the grinding wheel B, The stroke for recording the screw rod C of the variable-frequency motor B driving, calculates the outer edge abrasion loss that can get the grinding wheel B.

The battery fixing component is for fixing the power battery after ring cutting as a preferred technical solution, to carry out pole Head cutting；The battery fixing component includes battery tooling platform, connection pressing plate, battery plate, positioning plate, cylinder push plate, protection Cylinder and compression cylinder；Power battery after the ring cutting is placed in battery tooling platform upper surface, and the compression cylinder is stretched Out so that the connection pressing plate of battery tooling platform two sides and the battery plate on the upside of the battery tooling platform are downward Movement, until compressing the power battery after the ring cutting；The battery plate lower surface has polyurethane cushion block, is gathered using described The resiliency of urethane cushion block is in favor of the power battery after the compression ring cutting；The positioning plate is for after positioning the ring cutting The bottom surface of power battery；When occurring the emergency smoldered or caught fire in cartridge cutting process, the grinding wheel B stops working simultaneously It exits, the protection cylinder is shunk, and the cylinder push plate is driven to pass through the square hole of the positioning plate, dynamic after releasing the ring cutting Power battery.

As a preferred technical solution, there are two the upper handgrip components, respectively after crawl ring cutting on the left and right two of battery Half portion shell；The upper handgrip component includes lateral cylinder, longitudinal cylinder and upper grasping plate；The upper grasping plate is L-shaped, top and upper Side, which is equipped in zigzag, grabs pad in favor of grabbing battery case；The lateral cylinder drives by described in connecting plate A drive Upper grasping plate drives the upper grasping plate to vertically move along guide rail B along guide rail A transverse shifting, the longitudinal cylinder；

There are two the lower handgrip components, grabs two bottom shelf half of left and right of battery after ring cutting respectively；The lower handgrip Component includes lower grasping plate and connecting plate B；The lower grasping plate is L-shaped, bottom and following side be equipped under zigzag grab pad in favor of Grab battery case.

The utility model compared with prior art, is had the following advantages and beneficial effects:

1, the utility model dismantling platform is for power battery monomer harmless disassembly, the core in certain size specification limit The automation demanding separated with shell is wrapped, researchs and develops and realize the full-automation of the processes such as power battery dismantling and battery core separation Production.

2, the utility model is connected shell ring cutting equipment with cartridge cut-off equipment by manipulator, respectively to shell and pole Head is cut, and is substantially increased cutting efficiency, is conducive to large-scale industrial production.Shell ring cutting equipment in the utility model The chip after cutting process can be not only loaded and unloaded, exhausting function is also equipped with, takes the exhaust gas generated in cutting process and micro- away Small dust.

3, it may be implemented in the coring device of the utility model by the way that upper handgrip component and lower handgrip component to be used cooperatively It is full-automatic to generate, realize exhaust gas, dust active collection, environmental protection recycling.Wherein shoring component includes two by shoring cylinder difference The mandril of promotion, when one of them described mandril shores half side body of fixed battery, another mandril and another half side battery Shell separation, in favor of the crawl to fixed battery case is not shored, coring is high-efficient, and it is raw to be suitable for extensive batch It produces.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model power battery automation dismantling line.

Fig. 2 is the structural schematic diagram of intelligent magazine elevation mechanism；

Fig. 3 is the structural schematic diagram of intelligent feed bin station structure；

Fig. 4 is the structural schematic diagram that intelligent feed bin centering clamps material toggling frame；

Fig. 5 be the utility model with guard assembly when shell ring cutting equipment appearance diagram；

Fig. 6 be the utility model without guard assembly when shell ring cutting equipment appearance diagram；

Fig. 7 is the structural schematic diagram of the utility model ring cutting mechanism；

Fig. 8 is the structural schematic diagram of the utility model tooling rotating mechanism；

Fig. 9 is the relative position schematic diagram of the utility model ring cutting mechanism and tooling rotating mechanism；

Figure 10 is the structural schematic diagram of the utility model cartridge cutting assembly；

Figure 11 is the appearance diagram of the utility model coring device battery fixing component；

Figure 12 is the schematic diagram of internal structure of the utility model coring device battery fixing component；

Figure 13 is the appearance diagram of the utility model coring device；

Figure 14 is the utility model coring device coring mechanism positive structure schematic；

Figure 15 is the utility model coring device coring mechanism structure schematic diagram；

Figure 16 is the structural schematic diagram of handgrip component on the utility model coring device；

Figure 17 is the structural schematic diagram of handgrip component under the utility model coring device.

Drawing reference numeral explanation:

1- intelligence feed bin, 2- shell ring cutting equipment, 3- cartridge cut-off equipment, 4- coring device, 5- manipulator, 6- control Cabinet；

11- promotes motor, 12- chain, 13- driven sprocket, 14- ball screw, 15- lifting motion plate, 16 push rods, 17- Fixed tray, 18- promote pallet, and 19- location guide, 110- benchmark lever, the position 111- is along limit sliding chutes；112- support rod, 113- sight rail, 114- material toggling clamping jaw, 115- sensor C, 116- centering lever, 117- step, 118- sensor D, 119- biography Sensor E；

21- rack platform part A；The outer guard assembly A of 22-；23- suction opening A；24- blanking storehouse A；Guard assembly A in 25-；26- Tooling rotating mechanism；27- ring cutting mechanism；28- straight line guide rail seat A；29- sliding block mounting plate A；210- elevator platform A；211- servo Motor A；212- variable-frequency motor A；213- three-phase motor A；214- grinding wheel A；215- abrasion of grinding wheel detection device A；216- synchronous belt A；217- screw rod A；218- goes up and down connector；219- screw rod B；220- metallic channel；221- servo motor B；222- retarder；223- Synchronous belt B；224- tensioning shaft；225- transmission shaft；226- fixed mounted seat；227- cylinder；228- locating piece；229- positioning mode It is blue；230- battery clamp B；231- power battery；232- battery clamp A；233- straight line guide rail seat B；234- sliding block mounting plate B； 235- variable-frequency motor B；236- three-phase motor B；237- grinding wheel B；238- abrasion of grinding wheel detection device B；239- battery fixing component； 240- synchronous belt C；241- upright frame；242- screw rod C；243- metallic channel B；244- battery tooling platform；245- connection pressing plate； 246- battery plate；247- positioning plate；248- cylinder push plate；249- protects cylinder；250- compression cylinder；

41- chassis；42- outer cover part；Truck under 43-；44- watch window；45- bleeding point；The upper handgrip component of 46-；461- Lateral cylinder；462- longitudinal cylinder；The upper grasping plate of 463-；Pad is grabbed on 464-；465- connecting plate A；466- guide rail A；467- guide rail B； 468- riser；Handgrip component under 47-；Grasping plate under 471-；472- connecting plate B；Pad is grabbed under 473-；48- passage cylinder；49- shores Component；410- feed opening；411- elapses plate；412- long straight panel；413- elapses guide rail；414- plectrum bracket；415- plectrum；

Specific embodiment

The present invention will be further described in detail with reference to the embodiments and the accompanying drawings, but the implementation of the utility model Mode is without being limited thereto.

Embodiment

As shown in Figure 1, a kind of power battery automation dismantling line of the utility model, including intelligent feed bin 1, shell ring cutting are set Standby 2, cartridge cut-off equipment 3, coring device 4, manipulator 5 and control cabinet 6；The intelligence feed bin, shell ring cutting equipment, cartridge are cut A central space is successively put and formed clockwise in the horizontal plane to disconnected equipment, coring device, and the manipulator is located in described Portion space.

As shown in figs 2-4, the intelligent feed bin 1 includes that rack, hoisting mechanism, transmission assembly and centering clamp material toggling Frame；The hoisting mechanism is located at machine frame inside, and the hoisting mechanism includes promoting motor 11, chain 12, driven sprocket 13, ball Screw rod 14, lifting motion plate 15 and push rod 16, the promotion motor 11 successively drive drive sprocket, chain 12 and driven sprocket 13, ball screw 14 rotates, and ball screw drives lifting motion plate 15 to move upwards, and push rod 16 is fixed on lifting motion plate； The transmission installation diagram includes several stations, if each station can load dry cell, the station includes fixed tray 17, mentions Pallet 18, location guide 19, benchmark lever 110 and position are risen along limit sliding chutes 111；Each station includes 17 He of fixed tray Pallet 18 is promoted, battery, which is placed in, to be promoted on pallet, and the push rod 16 jacks the promotion pallet, and battery moves upwards mechanical Hand crawl；Each station is provided with adjustable location guide 19 and fixed benchmark lever 110, is promoted on pallet with positioning Battery, prevent from falling；The position of location guide is adjustable along limit sliding chutes 111, by adjusting the position of location guide, is mentioning Rise the battery that different size can be placed on pallet；It includes support rod 112, sight rail 113, material toggling folder that the centering, which clamps material toggling frame, Pawl 114, sensor C 115, centering lever 116, step 117, sensor D 118 and sensor E 119, the centering, which clamps, dials Two support rods 112 of material frame are fixed on the rack upper surface, and support rod is fixed sight rail 113, installed on sight rail removable Dynamic material toggling clamping jaw 114 goes out station for clamping battery, and the material toggling clamping jaw is equipped with a pair of sensors C115；Centering, which clamps, dials Expect that frame further includes centering lever 116, the centering lever to two support rods is equidistant, the centering lever it is upper Step 117 is arranged in portion, and sensor D 118 is installed in the step side；Material toggling frame is clamped in the rack upper surface, described pair Installation place is also equipped with a sensor E 119.

As shown in Figure 5, Figure 6, the shell ring cutting equipment includes rack platform part A 21, outer guard assembly A 22, interior protection Component A 25 and tooling rotating mechanism 26 and ring cutting mechanism 27 inside outer guard assembly A；The outer guard assembly A is used In protecting whole equipment, the interior guard assembly A cuts through journey for protection ring；One blanking storehouse A is arranged at the bottom the rack platform part A 24, for loading and unloading the chip after cutting process；The outer guard assembly A is provided with a suction opening A 23, for connecting exhausting Equipment, to take the exhaust gas and minute dusts that generate in cutting process away.

Likewise, the cartridge cut-off equipment includes rack platform part B, outer guard assembly B, interior guard assembly B and is located at Cartridge cutting assembly inside outer guard assembly B；The outer guard assembly B is for protecting whole equipment, the interior guard assembly B For protecting cartridge cutting-off process；One blanking storehouse B is arranged at the bottom the rack platform part B, for loading and unloading the battery cartridge of cutting；It is described Outer guard assembly B is provided with a suction opening B, for connecting exhaust equipment, to take the exhaust gas generated in cutting process and micro- away Small dust.

As shown in fig. 7, the ring cutting mechanism includes straight line guide rail seat A 28, sliding block mounting plate A 29, spiral lift, liter Rack A 210, servo motor A 211, variable-frequency motor A 212, three-phase motor A 213, grinding wheel A 214 and abrasion of grinding wheel detection are dropped Device A 215.

The three-phase motor A 213 is fixedly mounted in the top the elevator platform A, and the three-phase motor A passes through synchronous belt A 216 drive the grinding wheel A rotation for being fixedly mounted on the lower part elevator platform A.

The cabinet of the servo motor A and the spiral lift is fixedly installed in the sliding block mounting plate A；The servo Motor A drives the screw rod A 217 of the spiral lift to realize elevating movement, 217 top screw rod A and the elevator The lifting connector 218 of frame A is fixedly connected, and the elevator platform is gone up and down under the drive of the screw rod A along synchronous realize of guide rail Movement.

The variable-frequency motor A 212 is fixedly installed in the mounting base of the straight line guide rail seat A28, passes through screw rod B 219 The sliding block mounting plate A is driven to realize that transverse reciprocating moves along guide rail.

Auxiliary realizes that the elevating movement and the guide rail both ends of transverse reciprocating movement are provided with sensor and block, So that movement travel control is in a certain range；Ring cutting mechanism side is also equipped with a metallic channel 220, for neatly placing Drive conducting wire used in each component.

The straight line guide rail seat A level is fixedly installed on the upside of the level table of the interior guard assembly A.

In the present embodiment, the abrasion of grinding wheel detection device A is travel switch detection, when the grinding wheel A does not work stopping When rotation, travel switch stretches out, and the grinding wheel A is driven to move upwards by the servo motor A until the outer edge of the grinding wheel A touches The travel switch is touched, the stroke of the screw rod A of the servo motor A driving is recorded, calculates and can get the outer of the grinding wheel A Edge abrasion amount.

As shown in Figure 8, Figure 9, the tooling rotating mechanism 26 includes servo motor B 221, retarder 222, synchronous belt B 223, transmission shaft 225, battery clamp and positioning mechanism.

The synchronous belt B has two, is respectively placed in the both ends of the drive shaft；The servo motor B is located at battery clamp A 232 sides, the servo motor B drive the battery clamp A 232 to rotate by the retarder, meanwhile, pass through wherein one Synchronous belt B described in item drives one end of the transmission shaft, and the other end of the transmission shaft drives another synchronous belt B, into And battery clamp B 230 is driven to follow the battery clamp A synchronous rotary；The battery clamp A and battery clamp B is clamped Power battery 231 to ring cutting；The synchronous belt B is tensioned by tensioning shaft 224, to guarantee to be driven effect.

The side the battery clamp B is provided with the positioning mechanism；The positioning mechanism includes fixed mounted seat 226, gas Cylinder 227, locating piece 228 and locating flange 229；The locating flange is coaxially fixed with the battery clamp B；When the servo electricity Machine B

When driving battery clamp rotation, the cylinder drives the locating piece to shrink, and the locating flange is free to rotate； When the servo motor B does not work and battery clamp clamps the power battery progress ring cutting, the cylinder driving is described fixed It is motionless that position block shores the locating flange, plays fixation battery clamp, prevents battery during power battery described in ring cutting Fixture generates movement.

The grinding wheel A 214 place plane of the transmission shaft 225 perpendicular to the ring cutting mechanism；The battery clamp A It is symmetrical with the relatively described 214 place plane of grinding wheel A of the battery clamp B.

Further, the interior guard assembly A has small jet pipe and big jet pipe, and the small jet pipe is used in normal cutter As when spray fluid, in favor of cutting cooling and dispel clast；The big jet pipe is used under the special state smoldered, burned with anger, Firing-fighting medium is sprayed, to guarantee equipment safety.

As shown in Figure 10, the cartridge cutting assembly includes straight line guide rail seat B 233, sliding block mounting plate B234, variable-frequency electric Machine B235, three-phase motor B 236, grinding wheel B 237, abrasion of grinding wheel detection device B 238 and battery fixing component 239.

The three-phase motor B is fixedly mounted in the top sliding block mounting plate B, and the three-phase motor B passes through synchronous belt C 240 Drive the grinding wheel B rotation for being fixedly mounted on 241 lower part of upright frame.

The variable-frequency motor B 235 is fixedly installed in the mounting base of the straight line guide rail seat B 233, passes through screw rod C The 242 driving sliding block mounting plate B realize that transverse reciprocating moves along guide rail.

Auxiliary realizes that the guide rail both ends of the transverse reciprocating movement are provided with sensor and block, so that movement travel control System is in a certain range；Cartridge cutting assembly side is also equipped with a metallic channel B 243, drives each portion for neatly placing Conducting wire used in part.

The straight line guide rail seat B 233 is fixedly installed on the upside of the table top of the interior guard assembly B.

In the present embodiment, when equipment rotation, travel switch stretches out, and the variable-frequency motor B 235 drives the grinding wheel horizontal To movement until the outer edge of the grinding wheel B touches travel switch, the row of the screw rod C of the variable-frequency motor B driving is recorded Journey calculates the outer edge abrasion loss that can get the grinding wheel B.

As shown in Figure 11, Figure 12, the battery fixing component is cut for fixing the power battery after ring cutting with carrying out cartridge It is disconnected；The battery fixing component includes that battery tooling platform 244, connection pressing plate 245, battery plate 246, positioning plate 247, cylinder push away Plate 248, protection cylinder 249 and compression cylinder 250；Power battery after the ring cutting is placed in table on the battery tooling platform Face, the compression cylinder are stretched out so that on the upside of the connection pressing plate and the battery tooling platform of battery tooling platform two sides The battery plate moves downward, until compressing the power battery after the ring cutting；The battery plate lower surface has poly- ammonia Ester cushion block compresses the power battery after the ring cutting using the resiliency of the polyurethane cushion block；The positioning plate is used The bottom surface of power battery after positioning the ring cutting；When occurring the emergency smoldered or caught fire in cartridge cutting process, The grinding wheel B stops working and exits, and the protection cylinder is shunk, and the cylinder push plate is driven to pass through the side of the positioning plate Hole, the power battery after releasing the ring cutting.

As shown in Figure 13, Figure 14 and Figure 15, the coring device, including chassis 41, outer cover part 42, lower truck 43 and coring The top of chassis 41 is arranged in mechanism, the outer cover part 42, and the lower section of chassis 41, the corning machine is arranged in the lower truck 43 Structure is arranged in outer cover part 42；The coring mechanism includes upper handgrip component 46, lower handgrip component 47, passage cylinder 48, shores Component 49 and feed opening 410, passage plate 411, long straight panel 412, passage guide rail 413, plectrum bracket 414 and plectrum 415, it is described to push away Move cylinder 48 movable end connection passage plate 411, it is described passage plate 411 and the upper handgrip component 46 riser 468, it is described under The connecting plate B 472 of handgrip component 47 is fixedly connected, to push the upper handgrip component 46 and the lower handgrip component 47 whole It opens and is closed along the passage guide rail 413 in long straight panel 412；The both ends of the long straight panel are fixedly installed with plectrum bracket 414, Plectrum 415 is fixedly mounted on the plectrum bracket 414, the position of the bottom end of the plectrum 415 and height can just pass through institute State the gap between handgrip component 46 and the lower handgrip component 47；The back shored component 49 and be located at the coring mechanism Face, the component of shoring includes two mandrils pushed respectively by shoring cylinder, one of them described mandril shores fixed battery Half side body when, another mandril is separated with another half side battery case, in favor of to not shored fixed battery case Crawl；The feed opening 410 is arranged in long straight panel 412.

As shown in figure 16, there are two the upper handgrip components 46, two upper half shell of left and right of battery after ring cutting is grabbed respectively Body；The upper handgrip component 46 includes lateral cylinder 461, longitudinal cylinder 462 and upper grasping plate 463；The upper grasping plate 463 is L-shaped, Top and upper lateral part, which are equipped in zigzag, grabs pad 464 in favor of grabbing battery case；The drive of lateral cylinder 461 passes through company Fishplate bar A 465 drives the upper grasping plate along 466 transverse shifting of guide rail A, and the longitudinal cylinder 462 drives the upper grasping plate edge to lead Rail B 467 is vertically moved.

As shown in figure 17, there are two the lower handgrip components 47, the two lower half shell of left and right of battery after ring cutting is grabbed respectively Body；The lower handgrip component 47 includes lower grasping plate 471 and connecting plate B 472；The lower grasping plate 471 is L-shaped, bottom and following side It is equipped under zigzag and grabs pad 473 in favor of grabbing battery case.

In order to facilitate observation, three faces of the outer cover part 42 are equipped with tempered glass watch window 44, rear side be arranged on one side into Power battery to coring is put into coring mechanism for manipulator by material mouth.

In order to which the exhaust gas generated in location of the coring procedure to be discharged in time, the top of the outer cover part is equipped with a bleeding point 45, The bleeding point 45 is for connecting blower, to take the exhaust gas and minute dusts that generate in location of the coring procedure away.

In the present embodiment, the lower truck 43 has 3, is arranged side by side, and the blanking vehicle of two sides is used for loading and unloading battery shell, Intermediate blanking vehicle is used for loading and unloading battery battery core.The feed opening 410 has 3, is distributed side by side along the long straight panel, and with it is described under Truck corresponds.

In order to facilitate transport, idler wheel is arranged in lower 43 lower part of truck, in the convenient transport in time of blanking full load and repeats It uses.

In the present embodiment, the plectrum 415 is L-type plectrum, and L-type plectrum is conducive to the processing to battery coring.

The disassembling method of the utility model automatic battery dismantling line, which is characterized in that include the following steps:

(1) Manual feeding is to intelligent feed bin；

(2) intelligent feed bin feeding, manipulator are grabbed to shell ring cutting equipment；The specific steps of intelligent feed bin feeding are as follows:

(2-1) artificial loading is to intelligent feed bin, until each station of the intelligent feed bin is loaded with battery；

Station circular orbit described in the driving lower edge of stepper motor movement of (2-2) described transmission assembly, when When sensor E (19) monitors that centering described in the first station face clamps material toggling frame, stepper motor stopping movement；

(2-3) described promotion motor continuous action, the push rod 6 jack the promotion pallet of current station, and battery is on It rising, when sensors A monitors the lifting motion plate, promotes motor by continuous action and be converted to crawl, battery crawl rises, Until sensor C (15) monitor battery, the uppermost battery of current station corresponds to the crawl position of the material toggling clamping jaw at this time It sets；

(2-4) described material toggling clamping jaw grabs battery outward movment, and battery arrives at the step 17 of the centering lever, when described When sensor D (18) monitors battery, in place, the manipulator grabs battery to shell ring cutting equipment to battery material toggling；

The battery of (2-5) current station continues crawl and rises, and repeats material toggling movement, until all batteries of current station are grabbed It takes to shell ring cutting equipment；

(2-6) promotes the reversed continuous action of motor, until lifting motion plate is monitored that current station is mentioned by sensor B It rises pallet and drops to original position；

The movement of (2-7) stepper motor, next station in place, repeat step (2-3)-(2-6)；

(2-8) repeats step (2-7), until all battery loadings of intelligent feed bin finish.

(3) shell ring cutting equipment carries out ring cutting to battery；Manipulator grabs the battery after ring cutting to cartridge cut-off equipment；Shell The step of body ring cutting equipment carries out ring cutting to battery are as follows:

(3-1) described manipulator clamps power battery feeding to battery clamp, the battery clamp A and the battery clamp B clamps the left and right sides of the power battery to ring cutting, the servo motor B driving battery clamp rotation, until the power electric Pond upper side is horizontal positioned；

(3-2) described servo motor A and variable-frequency motor A work, adjustment drive elevating movement and the cross of the grinding wheel A To movement, until the grinding wheel A outer edge arrives at the power battery upper side middle line；The fixed battery folders of the locating piece Tool；The three-phase motor A drives the grinding wheel A to cut the power battery upper side, and upper side middle line is cut into seam；

(3-3) described grinding wheel A resets, and the locating piece is shunk, and the battery clamp is rotated to the power battery bottom surface It is horizontal positioned；The grinding wheel A outer edge arrives at power battery bottom surface middle line；The fixed battery clamp of the locating piece； The grinding wheel A cuts the power battery ground, and bottom surface middle line is cut into seam；

(3-4) described grinding wheel A resets, and the locating piece is shunk, and the battery clamp is rotated on the downside of the power battery Face is horizontal positioned；The grinding wheel A outer edge arrives at power battery downside middle line；The fixed battery folders of the locating piece Tool；The grinding wheel A cuts the power battery downside, and downside middle line is cut into seam；So far the power battery is completed Ring cutting；

(4) cartridge cut-off equipment cuts off battery cartridge, the battery after manipulator crawl cutting to coring device；The cartridge Cut-off equipment cuts off the step of battery cartridge are as follows:

(4-1) described manipulator grabs the power battery, and the battery clamp unclamps, and the manipulator is by the power Battery is grabbed to the battery tooling platform upper surface of the battery fixing component, and the battery positioning plate withstands power battery bottom Face, battery cartridge stretch out the battery tooling platform；The compression cylinder stretches out the company so that battery tooling platform two sides It connects the battery plate on the upside of pressing plate and the battery tooling platform to move downward, until compressing the power electric after the ring cutting Pond；

(4-2) described three-phase motor B drives the grinding wheel B work, and the variable-frequency motor B drives the grinding wheel B laterally to transport Dynamic cutting battery cartridge, battery cartridge blanking to the blanking storehouse B；So far the cartridge cutting of the power battery is completed

(5) location of the coring procedure；Blanking；

The specific steps of the location of the coring procedure are as follows:

(5-1) described described cylinder of shoring for shoring component is shunk；By the distance of two lower handgrip components adjust to It is identical as cell widths；The lateral cylinder and the longitudinal cylinder drive the upper handgrip component to move outward and up, with Obtain battery loading space；

(5-2) manipulator will be grabbed to coring battery to the lower handgrip component after ring cutting；The lateral cylinder and described Longitudinal cylinder drives the upper handgrip component inwardly and moves downward, and clamps battery；

(5-3) described shore shores cylinder release described in one of component, one of them described mandril of driving is shored Fixed battery；The upper handgrip component and the lower handgrip component of the other side are whole same under the promotion of the passage cylinder Step is moved out along passage guide rail, and crawl battery case is separated with battery core；

The gap of (5-4) described upper handgrip component and the lower handgrip component is by the plectrum, and the plectrum is by battery Shell, which pushes away, drops down onto the feed opening；

(5-5) repeats above-mentioned (5-3) and (5-4) step, and crawl other side battery case separates with battery core and falls shell To feed opening；

(5-6) is described to shore cylinder contraction, and battery battery core falls to intermediate blanking mouth naturally.

(6) step (2)-(6) are repeated, until each battery dismantling of intelligent feed bin finishes.

Above-described embodiment is the preferable embodiment of the utility model, but the embodiments of the present invention is not by above-mentioned The limitation of embodiment, it is made under other any spiritual essence and principles without departing from the utility model to change, modify, replacing In generation, simplifies combination, should be equivalent substitute mode, is included within the protection scope of the utility model.

Claims (7)

1. a kind of power battery automation dismantling line, it is characterised in that: including intelligent feed bin, shell ring cutting equipment, cartridge cutting Equipment, coring device, manipulator and control cabinet；The intelligence feed bin, shell ring cutting equipment, cartridge cut-off equipment, coring device A central space is successively put and is formed clockwise in the horizontal plane, the manipulator is located at the central space；

The intelligence feed bin includes that rack, hoisting mechanism, transmission assembly and centering clamp material toggling frame；The hoisting mechanism is located at Machine frame inside, the hoisting mechanism include promoting motor, chain, drive sprocket, driven sprocket, ball screw, lifting motion plate And push rod, the promotion motor successively drive drive sprocket, driven sprocket and ball screw rotation, ball screw, which drives, promotes fortune Movable plate moves upwards, and push rod is fixed on lifting motion plate；The transmission assembly includes several stations, and each station can fill If carrying dry cell, the station includes fixed tray, promotes pallet, location guide, benchmark lever and position along limit sliding chutes；Electricity Pond, which is placed in, to be promoted on pallet, and the push rod jacks the promotion pallet, and battery is moved upwards to be grabbed by manipulator；Each station It is provided with adjustable location guide and fixed benchmark lever, to position the battery promoted on pallet, prevents from falling；Positioning The position of guide rod is adjustable along limit sliding chutes, by adjusting the position of location guide, can place different size on promoting pallet Battery；It includes support rod, sight rail, material toggling clamping jaw, sensor C, centering lever, sensor D that the centering, which clamps material toggling frame, With sensor E, two support rods that the centering clamps material toggling frame are fixed on the rack upper surface, the fixed gantry of support rod Plate installs moveable material toggling clamping jaw on sight rail for clamping battery and goes out station, and the material toggling clamping jaw is equipped with a pair of of sensing Device C；It further includes centering lever that centering, which clamps material toggling frame, being equidistant for the centering lever to two support rods, described Step is arranged in the top of centering lever, and sensor D is installed in the step side；It is clamped in the rack upper surface, described pair Material toggling frame installation place is also equipped with a sensor E；

The cartridge cut-off equipment includes rack platform part B, outer guard assembly B, interior guard assembly B and is located at outer guard assembly B Internal cartridge cutting assembly；The outer guard assembly B is for protecting whole equipment, and the interior guard assembly B is for protecting pole Head cutting-off process；One blanking storehouse B is arranged at the bottom the rack platform part B, for loading and unloading the battery cartridge of cutting；The outer guard assembly B is provided with a suction opening B, for connecting exhaust equipment, to take the exhaust gas and minute dusts that generate in cutting process away；

The shell ring cutting equipment includes rack platform part A, outer guard assembly A, interior guard assembly A and is located at outer guard assembly A Internal tooling rotating mechanism and ring cutting mechanism；The outer guard assembly A is for protecting whole equipment, the interior guard assembly A Journey is cut through for protection ring；One blanking storehouse A is arranged at the bottom the rack platform part A, for loading and unloading the chip after cutting process；It is described Outer guard assembly A is provided with a suction opening A, for connecting exhaust equipment, to take the exhaust gas generated in cutting process and micro- away Small dust；

The coring device includes chassis, outer cover part, lower truck and coring mechanism, and the top of chassis is arranged in the outer cover part, The lower section of chassis is arranged in the lower truck, and the coring mechanism is arranged in outer cover part；The coring mechanism includes upper handgrip Component, passage cylinder, shores component and feed opening, passage plate, long straight panel, elapses guide rail, plectrum bracket and dial lower handgrip component Piece, the movable end connection passage plate of the passage cylinder, riser, the lower handgrip of the passage plate and the upper handgrip component The connecting plate B of component is fixedly connected, to push the upper handgrip component and the lower handgrip component whole along in long straight panel Guide rail is elapsed to open and be closed；The both ends of the long straight panel are fixedly installed with plectrum bracket, are fixedly mounted on the plectrum bracket Plectrum, the position of the bottom end of the plectrum and height just can be by between the upper handgrip component and the lower handgrip components Gap；The back side shored component and be located at the coring mechanism, the component of shoring includes two by shoring cylinder difference The mandril of promotion, when one of them described mandril shores half side body of fixed battery, another mandril and another half side battery Shell separation, in favor of the crawl to fixed battery case is not shored；The feed opening is arranged in long straight panel.

2. power battery automation dismantling line according to claim 1, it is characterised in that: the rack is led equipped with annular Rail, several stations move under the drive of stepper motor, speed reducer and chain along circular orbit.

3. power battery automation dismantling line according to claim 1, it is characterised in that: the cartridge cutting assembly includes straight The fixed group of line track base B, sliding block mounting plate B, variable-frequency motor B, three-phase motor B, grinding wheel B, abrasion of grinding wheel detection device B and battery Part；

The three-phase motor B is fixedly mounted in the top sliding block mounting plate B, and the three-phase motor B is driven by synchronous belt C and fixed It is mounted on the grinding wheel B rotation of upright frame lower part；

The variable-frequency motor B is fixedly installed in the mounting base of the straight line guide rail seat B, drives the sliding block to pacify by screw rod C Loading board B realizes that transverse reciprocating moves along guide rail；

Auxiliary realizes that the guide rail both ends of the transverse reciprocating movement are provided with sensor and block, so that movement travel control exists In a certain range；Cartridge cutting assembly side is also equipped with a metallic channel B, for neatly placing used in each component of driving Conducting wire；

The straight line guide rail seat B is fixedly installed on the upside of the table top of the interior guard assembly B；

The ring cutting mechanism includes straight line guide rail seat A, sliding block mounting plate A, spiral lift, elevator platform A, servo motor A, becomes Frequency motor A, three-phase motor A, grinding wheel A and abrasion of grinding wheel detection device A；

The three-phase motor A is fixedly mounted in the top the elevator platform A, and the three-phase motor A drives fixed peace by synchronous belt A The grinding wheel A mounted in the lower part elevator platform A is rotated；

The cabinet of the servo motor A and the spiral lift is fixedly installed in the sliding block mounting plate A；The servo motor A drives the screw rod A of the spiral lift to realize elevating movement, and the top the screw rod A is connect with the lifting of the elevator platform A Part is fixedly connected, and the elevator platform is under the drive of the screw rod A along the synchronous realization elevating movement of guide rail；

The variable-frequency motor A is fixedly installed in the mounting base of the straight line guide rail seat A, drives the sliding block to pacify by screw rod B Loading board A realizes that transverse reciprocating moves along guide rail；

Auxiliary realizes that the elevating movement and the guide rail both ends of transverse reciprocating movement are provided with sensor and block, so that Movement travel controls in a certain range；Ring cutting mechanism side is also equipped with a metallic channel, each for neatly placing driving Conducting wire used in component；

The straight line guide rail seat A level is fixedly installed on the upside of the level table of the interior guard assembly A.

4. power battery automation dismantling line according to claim 3, it is characterised in that: the tooling rotating mechanism includes watching Take motor B, retarder, synchronous belt B, transmission shaft, battery clamp and positioning mechanism；

The synchronous belt B has two, is respectively placed in the both ends of the drive shaft；The servo motor B is located at the side battery clamp A, The servo motor B drives the battery clamp A rotation by the retarder, meanwhile, pass through the wherein one synchronous belt B One end of the transmission shaft is driven, the other end of the transmission shaft drives another synchronous belt B, and then drives battery clamp B follows the battery clamp A synchronous rotary；The battery clamp A and battery clamp B clamps the power battery to ring cutting； The synchronous belt B is tensioned by tensioning shaft, to guarantee to be driven effect；

The side the battery clamp B is provided with the positioning mechanism；The positioning mechanism includes fixed mounted seat, cylinder, positioning Block and locating flange；The locating flange is coaxially fixed with the battery clamp B；When the servo motor B drives battery clamp When rotation, the cylinder drives the locating piece to shrink, and the locating flange is free to rotate；When the servo motor B not work When work and battery clamp clamp the power battery progress ring cutting, the cylinder drives the locating piece to shore the locating flange It is motionless, play fixed battery clamp, prevents battery clamp during power battery described in ring cutting from generating movement；

The transmission shaft is perpendicular to plane where the grinding wheel A of the ring cutting mechanism；The battery clamp A and the battery folders Plane where having the relatively described grinding wheel A of B is symmetrical.

5. power battery automation dismantling line according to claim 3, it is characterised in that: the abrasion of grinding wheel detection device A For travel switch detection, when the grinding wheel A, which does not work, to stop operating, travel switch stretches out, described in the servo motor A driving Grinding wheel A moves upwards the outer edge touching travel switch until the grinding wheel A, records the institute of the servo motor A driving The stroke of screw rod A is stated, the outer edge abrasion loss that can get the grinding wheel A is calculated；

The abrasion of grinding wheel detection device B is travel switch detection, when the grinding wheel B, which does not work, to stop operating, travel switch It stretches out, the variable-frequency motor B drives the grinding wheel B transverse movement until the outer edge of the grinding wheel B touches travel switch, record The stroke of the screw rod C of the variable-frequency motor B driving, calculates the outer edge abrasion loss that can get the grinding wheel B.

6. power battery automation dismantling line according to claim 3, it is characterised in that: the battery fixing component is for solid Power battery after determining ring cutting, to carry out cartridge cutting；The battery fixing component includes battery tooling platform, connection pressing plate, electricity Pond pressing plate, positioning plate, cylinder push plate, protection cylinder and compression cylinder；Power battery after the ring cutting is placed in the battery Tooling platform upper surface, the compression cylinder stretch out the connection pressing plate and the battery work so that battery tooling platform two sides The battery plate on the upside of dress platform moves downward, until compressing the power battery after the ring cutting；The battery plate following table Face has polyurethane cushion block, compresses the power battery after the ring cutting using the resiliency of the polyurethane cushion block；Institute Positioning plate is stated for positioning the bottom surface of the power battery after the ring cutting；It is tight when occurring smoldering or catching fire in cartridge cutting process When anxious situation, the grinding wheel B stops working and exits, and the protection cylinder is shunk, and drives the cylinder push plate to pass through described fixed The square hole of position plate, the power battery after releasing the ring cutting.

7. power battery automation dismantling line according to claim 1, it is characterised in that: there are two the upper handgrip components, Respectively grab ring cutting after battery two casing-upper half of left and right；The upper handgrip component include lateral cylinder, longitudinal cylinder and on Grasping plate；The upper grasping plate is L-shaped, and top and upper lateral part are equipped in zigzag and grab pad in favor of grabbing battery case；The cross Drive to cylinder drives the upper grasping plate along guide rail A transverse shifting by connecting plate A, and the longitudinal cylinder drives the upper grasping plate It is vertically moved along guide rail B；

There are two the lower handgrip components, grabs two bottom shelf half of left and right of battery after ring cutting respectively；The lower handgrip component Including lower grasping plate and connecting plate B；The lower grasping plate is L-shaped, and bottom and following side are equipped under zigzag and grab pad in favor of crawl Battery case.