CN220700453U - Tyre forming machine - Google Patents

Tyre forming machine Download PDF

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Publication number
CN220700453U
CN220700453U CN202322367798.0U CN202322367798U CN220700453U CN 220700453 U CN220700453 U CN 220700453U CN 202322367798 U CN202322367798 U CN 202322367798U CN 220700453 U CN220700453 U CN 220700453U
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China
Prior art keywords
template
laminating
belt
templates
belt drum
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Active
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CN202322367798.0U
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Chinese (zh)
Inventor
官炳政
姜锡洲
戚坤
熊晓伟
刘立忠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mesnac Co Ltd
Qingdao Mesnac Electromechanical Engineering Co Ltd
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Mesnac Co Ltd
Qingdao Mesnac Electromechanical Engineering Co Ltd
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Abstract

The present utility model provides a tire building machine, comprising: winding a machine head; the laminating templates are obliquely arranged, and at least two laminating templates are arranged at different heights; the belt layer drums are movably arranged on the output sides of the laminating templates and the winding machine head, and the moving track of the belt layer drums is perpendicular to the conveying track line of the laminating templates, so that the surfaces of the belt layer drums are always tangent when the laminating templates are laminated. The utility model solves the problem that the radial tire building machine for passenger use in the prior art has poor fitting precision and stability for fitting and winding different inch-level belt drums.

Description

Tyre forming machine
Technical Field
The utility model relates to the technical field of tire processing, in particular to a tire forming machine.
Background
In the prior two-stage forming system of radial tire forming machine equipment, most of feeding devices of all components of a tire crown adopt a structure form of swinging a belt ply and tread laminating template and horizontally moving a belt ply drum to switch stations. The form has a series of problems of complex structure, complex action, low efficiency, high failure rate and the like. Meanwhile, as the number of moving parts is large, the quality control requirement in the production process of the tire is high.
The two-section structure of the partial scheme adopts the fixed belt layer and tread template, and the belt drum can vertically move up and down to switch each attaching position while horizontally moving. When the belt ply is used in the mode, when the belt ply drums of different inch grades are faced, the positions of the contact points, namely the contact points, of the attaching template and the belt ply drums are different due to the different diameters of the belt ply drums, so that the attaching precision and stability of the belt ply, the tread and the crown strip are poor.
Disclosure of Invention
The utility model mainly aims to provide a tire building machine, which solves the problem that the tire building machine for passenger radial tires in the prior art has poor fitting precision and stability for fitting and winding belt drums of different inch grades.
In order to achieve the above object, the present utility model provides a tire building machine comprising: winding a machine head; the laminating templates are obliquely arranged, and at least two laminating templates are arranged at different heights; the belt layer drums are movably arranged on the output sides of the laminating templates and the winding machine head, and the moving track of the belt layer drums is perpendicular to the conveying track line of the laminating templates, so that the surfaces of the belt layer drums are always tangent when the laminating templates are laminated.
Further, the attaching template is inclined downwards along the conveying direction of the attaching template, an included angle of 10-20 degrees is formed between the conveying track line of the attaching template and the horizontal plane, and an included angle of 10-20 degrees is formed between the moving track line of the belt drum and the vertical plane.
Further, all laminating templates include the first template that laminates that is used for the conveyer belt layer and the second template that laminates that is used for the conveyer belt layer, and first laminating template and second laminating template parallel arrangement just set up at same surface.
Further, all laminating templates still include tread laminating template, and tread laminating template sets up the top at first laminating template and second laminating template.
Further, the tread laminating template is located directly over the first laminating template or the second laminating template.
Further, along the up-down height direction, the winding machine head is positioned between the first attaching template and the tread attaching template.
Further, the winding machine head is movably arranged, and the moving track line of the winding machine head is parallel to the conveying track line of the fitting template.
Further, the tire building machine further includes a lifting mechanism, the lifting mechanism including: the support is obliquely arranged, and the belt drum is movably arranged on the support and can move obliquely along the support; and the tilting driving piece is in driving connection with the belt drum and can drive the belt drum to tilt along the bracket.
Further, the support is horizontally and movably arranged, the belt drum can be driven to move along the direction perpendicular to the conveying track line of the attaching template, the lifting mechanism further comprises a horizontal movement driving piece, and the horizontal movement driving piece is in driving connection with the support and can drive the support to horizontally move.
Further, the lifting mechanism further comprises a balance driving piece, wherein the balance driving piece is in driving connection with the belt drum and drives the belt drum to move obliquely together with the oblique moving driving piece.
By adopting the technical scheme, the moving mode of the belt drum is optimized and improved, and the moving track line of the belt drum is arranged to be perpendicular to the conveying track line of the laminating template, so that when the belt drum moves up and down in an inclined manner to be matched with different laminating templates, the laminating template and the belt drum can always keep a tangential relationship, and the laminating precision and stability are ensured. Meanwhile, even when the tire specification changes and the diameter of the belt drum changes, the contact point between the bonding template and the belt drum can be ensured regardless of the change of the diameter of the belt drum, namely the bonding position of the sizing material and the drum cannot change, so that the bad influence on the bonding precision caused by the change of the specification due to the change of the bonding position can be effectively avoided, and the bonding precision and the stability are ensured to be always kept at a higher level.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. In the drawings:
FIG. 1 illustrates a front view of a tire building machine of the present utility model with a second conforming template hidden;
FIG. 2 shows a top view of the tire building machine of FIG. 1;
FIG. 3 shows a schematic view of the lifting mechanism of FIG. 1;
fig. 4 shows an isometric view of fig. 3;
FIG. 5 shows a simplified schematic of the tire building machine of FIG. 1;
FIG. 6 illustrates a schematic view of the tire building machine of FIG. 5 when the belt drum is mated with either the first or second apply stencil;
FIG. 7 shows a schematic view of the tire building machine of FIG. 5 when the belt drum is engaged with the winding head;
fig. 8 shows a schematic view of the tire building machine of fig. 5 when the belt drum is mated with the tread application mold.
Wherein the above figures include the following reference numerals:
10. winding a machine head; 21. a first bonding template; 22. a second attaching template; 23. fitting the tread on the template; 30. a belt drum; 40. a lifting mechanism; 41. a bracket; 42. a tilting movement driving member; 43. a horizontal movement driving member; 44. balance driving piece.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The utility model will be described in detail below with reference to the drawings in connection with embodiments.
It is noted that all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs unless otherwise indicated.
In the present utility model, unless otherwise indicated, terms of orientation such as "upper, lower, top, bottom" are used generally with respect to the orientation shown in the drawings or with respect to the component itself in the vertical, upright or gravitational direction; also, for ease of understanding and description, "inner and outer" refers to inner and outer relative to the profile of each component itself, but the above-mentioned orientation terms are not intended to limit the present utility model.
The utility model provides a tire building machine, which aims to solve the problem that the tire building machine for passenger radial tires in the prior art has poor fitting precision and stability for fitting and winding belt drums of different inch levels.
A tire building machine as shown in fig. 1 to 8, comprising a winding head 10, a plurality of attaching templates and a belt drum 30, the attaching templates being each disposed obliquely, and at least two attaching templates being disposed at different heights; the belt drum 30 is movably disposed on the output side of each of the laminating die plates and the winding head 10, and the moving locus of the belt drum 30 is vertically disposed between the conveying locus of the laminating die plates so that the laminating die plates are always tangent to the surface of the belt drum 30 when laminating is performed.
According to the embodiment, through optimizing and improving the moving mode of the belt drum 30, the moving track line of the belt drum 30 is arranged to be perpendicular to the conveying track line of the laminating template, so that when the belt drum 30 moves up and down in an inclined mode to be matched with different laminating templates, the laminating template and the belt drum 30 can always keep a tangential relation, and laminating precision and stability are guaranteed. Meanwhile, even when the tire specification changes, the diameter of the belt drum 30 changes along with the change, the contact point between the bonding template and the belt drum 30, namely the bonding position of the sizing material and the drum, can be ensured not to change, so that the bad influence on the bonding precision caused by the change of the specification due to the change of the bonding position can be effectively avoided, and the bonding precision and the stability are ensured to be always kept at higher levels.
In this embodiment, the laminating template adopts the mode of fixed setting, and the laminating template can not swing or remove promptly, and its cooperation with the belt drum 30 is realized through the removal of belt drum 30, like this, the laminating template of fixed angle is simpler in structure compared with swing formula laminating template, has better stability to owing to do not have the swing action in the production process, therefore can improve laminating efficiency.
As shown in fig. 1 and 5, in the present embodiment, the bonding die plate is inclined downward in the conveying direction of the bonding die plate, that is, the side of the bonding die plate at which the height is low is the output side, and the side end position is also the bonding position with which the belt drum 30 is engaged, and bonding or the like can be performed when the belt drum 30 is located. Alternatively, the transfer trajectory of the conformable template forms an angle of 10 ° -20 ° with the horizontal plane, and correspondingly, the belt drum 30 movement trajectory forms an angle of 10 ° -20 ° with the vertical plane. Thus, the adaptability of the bonding can be ensured, and the bonding requirements under various conditions can be met.
Preferably, the transfer trajectory of the conformable template forms an angle of 12 ° with the horizontal, and correspondingly, the belt drum 30 movement trajectory forms an angle of 12 ° with the vertical.
In this embodiment, all the attaching templates include a first attaching template 21 for conveying a belt layer and a second attaching template 22 for conveying a belt layer, that is, all the attaching templates include two belt layer attaching templates, and the first attaching template 21 and the second attaching template 22 are disposed in parallel between the two belt layer attaching templates and on the same surface. The parallel arrangement referred to herein means that the two are arranged in the longitudinal direction, that is, in parallel between the conveying traces, such that the first bonding die plate 21 and the second bonding die plate 22 are both located at the same height and are simultaneously inclined downward. Of course, the number of the attaching templates may be increased as needed, and is not limited to two.
In addition to the two belt ply attaching templates described above, all attaching templates of this embodiment further include a tread attaching template 23, and the tread attaching template 23 is disposed above the first attaching template 21 and the second attaching template 22. The tread laminating template 23, the first laminating template 21 and the second laminating template 22 are all obliquely arranged and are parallel, so that the effect that the matched laminating template is tangent to the surface of the belt drum 30 can be achieved no matter which laminating template is matched with the belt drum 30.
Preferably, the present embodiment provides the tread application template 23 directly above the first application template 21 or the second application template 22. This arrangement can reduce the path length of movement between the attaching templates when the belt drum 30 is attached, and can improve the processing efficiency.
In the present embodiment, the winding head 10 is located between the first fitting die plate 21 and the tread fitting die plate 23 in the up-down height direction. Moreover, the winding machine head 10 of this embodiment adopts a movable setting mode, unlike the mode of the fixed setting of the foregoing attaching template, the winding machine head 10 of this embodiment can move back and forth, that is, move along the direction close to or far from the belt drum 30, thus, the setting mode of the moving track line of the matching winding machine head 10 and the conveying track line of the attaching template is matched, so that when the crown strip winding is required, the belt drum 30 moves to the center of the winding machine head 10 on the extension line, then the winding machine head 10 moves towards the direction close to the belt drum 30, thereby contacting the belt drum 30, and ensuring that the winding machine head 10 is aligned with the radial direction of the belt drum 30, no matter how the size of the belt drum 30 changes, the matching precision and stability during winding are ensured, and the matching between the belt drum 30 and the attaching template is matched, so that the abutting positions of the belt drums 30 with different dimensions can be realized in the whole processing process with the components such as the belt templates, the winding machine head 10 and the like, and the uniform abutting position and the stability due to the uniform specification change of the whole process are avoided.
As shown in fig. 3 and 4, in the present embodiment, the tire building machine further includes a lifting mechanism 40, and the lifting mechanism 40 includes a bracket 41 and a tilting movement driver 42. The support 41 is a main body of the lifting mechanism 40, the belt drum 30 is movably disposed on the support 41, the support 41 is obliquely disposed in accordance with the moving mode of the belt drum 30, and the oblique direction and angle of the support 41 are the same as those of the belt drum 30, so that the belt drum 30 can obliquely move along the support 41, and tangential engagement with the attaching template and other components is realized. The tilting drive member 42 may be drivingly connected to the belt drum 30 through a transmission member such as a rack and pinion, and the tilting drive member 42 may employ a motor or the like for driving the belt drum 30 to move obliquely along the holder 41 to effect an upward and downward tilting movement of the belt drum 30.
In this embodiment, besides the belt drum 30 moving along the support 41, the support 41 itself is also horizontally movably disposed, and the moving direction of the support 41 is a direction perpendicular to the conveying track line of the laminating templates, that is, the direction of the arrangement of the first laminating template 21 and the second laminating template 22, so that the support 41 can drive the belt drum 30 to switch positions between the first laminating template 21 and the second laminating template 22, and the lamination of multiple layers of belt compound on the belt drum 30 is achieved. Correspondingly, the lifting mechanism 40 further comprises a horizontal movement driving member 43, the horizontal movement driving member 43 can also adopt a motor and other components, and the horizontal movement driving member 43 can be in driving connection with the bracket 41 through a gear rack and other transmission components, so that the bracket 41 can be driven to horizontally move.
In this embodiment, the lifting mechanism 40 further includes a balance driving member 44, where the balance driving member 44 may use a balance cylinder, and the balance driving member 44 is connected to the belt drum 30 in a driving manner, and drives the belt drum 30 to move obliquely together with the oblique movement driving member 42. Thus, the balancing cylinder can provide an auxiliary function of balancing gravity to reduce the load of the motor.
The specific working process of the tire building machine of this embodiment is as follows:
1. as shown in fig. 6, first, the support 41 and the belt drum 30 are driven to horizontally move by the horizontal movement driving member 43 so that the belt drum 30 moves above the first fitting template 21. And the tilting drive 42 drives the belt drum 30 in a direction 12 deg. from the vertical to the abutment position of the first abutment template 21, the counter drive 44 providing an auxiliary effect of counter-balancing the weight to reduce the load of the motor during tilting. The belt drum 30 is now moved into position in tangential relationship with the first apply stencil 21;
2. the first attaching template 21 is matched with the belt drum 30 to attach a layer of belt rubber;
3. the horizontal movement driving member 43 drives the belt drum 30 to horizontally move above the second laminating die plate 22, and at this time, the belt drum 30 is in tangential relation with the second laminating die plate 22;
4. the second attaching template 22 cooperates with the belt drum 30 to realize two-layer belt attaching;
5. as shown in fig. 7, the belt drum 30 moves obliquely upward along 12 ° while moving horizontally to the conformable winding position of the winding head 10;
6. the winding machine head 10 extends out along the circle center direction of the belt drum 30 to be close to the belt drum 30, and winds and adheres the crown strip;
7. as shown in fig. 8, the belt drum 30 continues to move obliquely upward at 12 ° to the fitting position of the tread fitting template 23 for tread fitting, and at this time, the belt drum 30 is in tangential relation with the tread fitting template 23, so as to finish fitting of the two-stage crown assembly;
8. the belt drum 30 is moved to a crown removal position waiting.
It should be noted that, in the above embodiments, a plurality refers to at least two.
From the above description, it can be seen that the above embodiments of the present utility model achieve the following technical effects:
1. the problem that the lamination precision and stability of lamination winding of belt drums of different inch levels of a radial tire building machine for riding in the prior art are poor is solved;
2. the adverse effect on the laminating precision caused by the laminating position change caused by the specification change can be effectively avoided, and the laminating precision and stability are ensured to be always kept at a higher level;
3. compared with the swing type attaching template, the attaching template with the fixed angle has simpler structure and better stability, and the attaching efficiency can be improved because the swing action is not generated in the production process;
4. the belt drums with different inch levels can realize unification of the butt joint positions between the belt drums and parts such as each laminating template, winding machine head and the like in the whole processing process, so that the butt joint position change caused by the specification change is avoided, and the precision and the stability of the whole process are ensured;
5. when the specification is changed, no additional mechanical adjustment is needed, and the specification switching can be completed only through different parameters, so that the specification changing time is saved, and the operation difficulty is reduced.
It will be apparent that the embodiments described above are merely some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present utility model without making any inventive effort, shall fall within the scope of the present utility model.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and claims of the present application and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that embodiments of the present application described herein may be implemented in sequences other than those illustrated or described herein.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (10)

1. A tire building machine, comprising:
a winding head (10);
the laminating templates are obliquely arranged, and at least two laminating templates are arranged at different heights;
the belt drums (30) are movably arranged on the output side of each laminating template and the winding machine head (10), and the moving track of the belt drums (30) and the conveying track line of the laminating templates are vertically arranged, so that the surfaces of the belt drums (30) are always tangent when the laminating templates are laminated.
2. Tyre building machine according to claim 1, wherein the application template is inclined downwards in the direction of conveyance of the application template, the conveying trajectory of the application template forming an angle of 10 ° -20 ° with the horizontal plane, the moving trajectory of the belt drum (30) forming an angle of 10 ° -20 ° with the vertical plane.
3. Tyre building machine according to claim 1, wherein all of the bonding templates comprise a first bonding template (21) for transporting the belt layer and a second bonding template (22) for transporting the belt layer, the first bonding template (21) and the second bonding template (22) being arranged in parallel and on the same surface.
4. A tyre building machine according to claim 3, wherein all of the fitting templates further comprise a tread fitting template (23), the tread fitting template (23) being arranged above the first fitting template (21) and the second fitting template (22).
5. Tyre building machine according to claim 4, wherein the tread application template (23) is located directly above the first application template (21) or the second application template (22).
6. Tyre building machine according to claim 4, wherein the winding head (10) is located between the first fitting template (21) and the tread fitting template (23) in the up-down height direction.
7. Tyre building machine according to claim 1, wherein the winding head (10) is movably arranged, the movement trajectory of the winding head (10) being parallel to the conveying trajectory of the fitting template.
8. Tyre building machine according to any one of claims 1-7, further comprising a lifting mechanism (40), the lifting mechanism (40) comprising:
-a support (41), said support (41) being arranged obliquely, said belt drum (30) being movably arranged on said support (41) and being capable of being moved obliquely along said support (41);
-a tilting drive (42), said tilting drive (42) being in driving connection with said belt drum (30) and being capable of driving said belt drum (30) in tilting movement along said support (41).
9. Tyre building machine according to claim 8, wherein the support (41) is arranged horizontally movable and is capable of driving the belt drum (30) to move in a direction perpendicular to the conveying track line of the fitting formwork, the lifting mechanism (40) further comprising a horizontally movable driving member (43), the horizontally movable driving member (43) being in driving connection with the support (41) and being capable of driving the support (41) to move horizontally.
10. Tyre building machine according to claim 8, wherein the lifting mechanism (40) further comprises a counter-drive (44), the counter-drive (44) being in driving connection with the belt drum (30) and jointly with the tilting drive (42) driving the belt drum (30) in tilting movement.
CN202322367798.0U 2023-06-29 2023-08-31 Tyre forming machine Active CN220700453U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2023216991032 2023-06-29
CN202321699103 2023-06-29

Publications (1)

Publication Number Publication Date
CN220700453U true CN220700453U (en) 2024-04-02

Family

ID=90442873

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322367798.0U Active CN220700453U (en) 2023-06-29 2023-08-31 Tyre forming machine

Country Status (1)

Country Link
CN (1) CN220700453U (en)

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