CN220691872U - Magnetic ring winding whole foot soldering tin test integrated machine - Google Patents
Magnetic ring winding whole foot soldering tin test integrated machine Download PDFInfo
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- CN220691872U CN220691872U CN202321911117.6U CN202321911117U CN220691872U CN 220691872 U CN220691872 U CN 220691872U CN 202321911117 U CN202321911117 U CN 202321911117U CN 220691872 U CN220691872 U CN 220691872U
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- 238000012360 testing method Methods 0.000 title claims abstract description 146
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 238000004804 winding Methods 0.000 title claims abstract description 86
- 238000005476 soldering Methods 0.000 title claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims abstract description 148
- 238000010008 shearing Methods 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims description 38
- 238000009966 trimming Methods 0.000 claims description 36
- 238000001514 detection method Methods 0.000 claims description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 17
- 210000001503 joint Anatomy 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 13
- 238000007790 scraping Methods 0.000 claims description 9
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- 239000000463 material Substances 0.000 claims description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 3
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- 229910000679 solder Inorganic materials 0.000 description 6
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Abstract
The utility model discloses a magnetic ring winding whole foot soldering tin testing integrated machine in the technical field of magnetic ring winding equipment, which comprises a machine table, wherein the machine table is provided with a magnetic ring feeding mechanism, a magnetic ring transferring mechanism, a winding mechanism, a whole line mechanism, a magnetic ring clamping mechanism, a magnetic ring foot shearing mechanism, a soldering tin mechanism and a testing mechanism, so that the automatic integrated completion of magnetic ring feeding, magnetic ring winding, magnetic ring whole foot, magnetic ring foot shearing, magnetic ring soldering tin and magnetic ring testing procedures is realized, the production time of a magnetic ring is greatly reduced, the additionally provided soldering tin mechanism and testing mechanism are not needed, the linkage of magnetic ring winding, soldering tin and testing is improved, and the efficiency of magnetic ring winding whole foot soldering tin testing is improved.
Description
Technical Field
The utility model relates to the technical field of magnetic ring winding equipment, in particular to a magnetic ring winding whole foot soldering tin testing integrated machine.
Background
At present, a magnetic ring for winding wires is needed to be used as an accessory on many electronic products, a magnetic ring winding machine is equipment for winding wires on the magnetic ring to manufacture electronic components such as inductors, most of the current magnetic ring winding processes are manual or semi-automatic production, more labor is needed, the efficiency is low, the production cost is high, the production requirements cannot be met, the current winding machine on the market generally comprises a wire guard, a wire feeding group, a winding group, a feeding group and a hopper, the wires are fed to the winding group from the wire guard, the magnetic ring is placed in the hopper capable of vibrating and is fed to a winding working position from the feeding group, then two pairs of oblique wheel groups of the winding group and wire guiding needle bundles of a winding needle do circular motion in a circular ring, and one circle winds the wires on the magnetic ring;
in the prior art, the magnetic ring double-wire parallel winding pin arranging integrated machine is also provided with two copper wires which can be wound on the magnetic ring and is provided with a pin arranging mechanism and a pin shearing mechanism, however, the magnetic ring winding equipment and the magnetic ring winding machine on the market are not provided with a soldering tin mechanism and a testing mechanism, after the magnetic ring winding, pin arranging and pin shearing processes are completed, the magnetic ring is required to be additionally placed into the soldering tin mechanism and the testing mechanism for soldering tin and testing processes, the production time of the magnetic ring can be prolonged due to the adoption of the method, the working efficiency is low, the soldering tin mechanism and the testing mechanism are required to be additionally provided, and the occupied area of mechanical equipment is increased.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides the magnetic ring winding whole-foot soldering tin testing integrated machine, which can effectively solve the technical problems that magnetic ring winding equipment and magnetic ring winding machines on the market are not provided with a soldering tin mechanism and a testing mechanism, after magnetic ring winding, whole-foot and foot cutting processes are completed, magnetic rings are required to be additionally placed into the soldering tin mechanism and the testing mechanism to carry out soldering tin and testing processes, the production time of the magnetic rings is prolonged, the working efficiency is low, and the soldering tin mechanism and the testing mechanism are required to be additionally provided, so that the occupied area of mechanical equipment is increased.
The technical scheme adopted for solving the technical problems is as follows: the magnetic ring winding whole-foot soldering tin testing integrated machine comprises a machine table, wherein a magnetic ring feeding mechanism is arranged on one side of the machine table, a magnetic ring transferring mechanism is arranged in the middle of the machine table, the magnetic ring transferring mechanism comprises a rotary table component and at least four groups of magnetic ring clamps, the machine table is provided with a group of winding mechanisms which are identical in structure and are respectively used for winding copper wires of different types, the winding mechanisms comprise a wire feeding component and a winding component, a whole-wire mechanism is arranged on one side of the machine table, a magnetic ring clamping mechanism and a magnetic ring foot shearing mechanism are arranged on one side of the machine table, which is close to the whole-wire mechanism, and a soldering tin mechanism and a testing mechanism are further arranged on one side of the machine table, which is close to the magnetic ring clamping mechanism and the magnetic ring foot shearing mechanism;
the tin soldering mechanism comprises a tin furnace, a tin scraping knife, a longitudinal lifting cylinder for adjusting the height of the tin scraping knife and a linear driving cylinder for driving the tin scraping knife to reciprocate, wherein the machine is provided with a mounting bracket, one side of the mounting bracket, which faces the tin furnace, is provided with a guide rail, one side of the mounting bracket, which is far away from the tin furnace, is provided with a storage box for storing rosin, the guide rail is provided with a guide sliding block sliding along the length direction of the guide rail, the linear driving cylinder is in driving connection with the guide sliding block, the longitudinal lifting cylinder is fixedly arranged on the end face of the guide sliding block, and the longitudinal lifting cylinder is in driving connection with a movable frame for installing the tin scraping knife;
the test mechanism comprises a magnetic ring placing table, a test needle AII, a test needle BI, a test needle CII and a test needle DII, and also comprises a test needle AII, a connecting column AII, a test needle BII, a connecting column BI, a test needle CII, a connecting column CII, a test needle DII, a connecting column DII, a test needle AII, a test needle BIII, a test needle CIII and a test needle DIII;
the machine is provided with a withstand voltage tester and an inductance tester, test needle AI is in butt joint with binding post AI, test needle BI is in butt joint with binding post BI, test needle CI is in butt joint with binding post CI, test needle DII is in butt joint with binding post DII, test needle AII, test needle BII, test needle CII and test needle DII are in butt joint with the inductance tester respectively, test needle AII, test needle BII, test needle CII and test needle DIII are in butt joint with the withstand voltage tester respectively.
Preferably, the magnetic ring feeding mechanism comprises a vibration disc feeding assembly and a pushing assembly;
the vibration disc feeding assembly comprises a magnetic ring vibration disc and a magnetic ring blanking track arranged at the top of the vibration disc;
the pushing assembly comprises a supporting frame, a pushing cylinder arranged on one side of the supporting frame, a pushing guide rail extending along the length direction of the supporting frame, a pushing sliding block arranged on the pushing guide rail and in sliding connection with the pushing guide rail, a pushing rod fixedly arranged on the top end face of the pushing sliding block, and a magnetic ring limiting block arranged on the front side of the supporting frame, wherein the pushing cylinder is in driving connection with the pushing rod, and a magnetic ring detection frame is arranged on one side, away from the pushing cylinder, of the supporting frame.
Preferably, the rotary table assembly comprises a rotary table and a driving motor for driving the rotary table to rotate, and at least four extending plates for installing the magnetic ring clamp are arranged on the outer edge of the rotary table;
the magnetic ring clamp comprises a mounting seat, a lower clamping jaw fixedly arranged at the front end of the mounting seat, a movable plate which is not fixedly connected with the mounting seat, and an upper clamping jaw fixedly arranged at the front end of the movable plate;
the magnetic ring transfer mechanism comprises a mounting frame and a group of telescopic cylinders, wherein the tail end of the mounting frame is provided with a guide rod which is mutually perpendicular to the mounting frame, the tail end of the movable plate is provided with a contact block and a long round groove which is used for being matched with the guide rod to move, the front end of the movable plate and the front end of the mounting frame are provided with rotating shafts which are used for realizing rotating connection, and the telescopic shafts of the telescopic cylinders are not fixedly connected with the contact block.
Preferably, the wire feeding assembly comprises a wire feeding frame, a wire feeding module and a wire cutting module;
the wire feeding module comprises an upper wire guide frame, a first wire guide wheel, a second wire guide wheel, a lower wire guide frame and a rotating motor for driving the first wire guide wheel to rotate, and the first wire guide wheel is in transmission connection with the second wire guide wheel;
the thread cutting module comprises a thread cutting knife and a thread cutting cylinder for driving the thread cutting knife.
Preferably, the winding assembly comprises a movable seat, a stepping motor for driving the movable seat to do rotary motion, a vertical hook, a lifting module for driving the vertical hook to do up-and-down lifting motion, a transverse hook and a driving module for driving the transverse hook to do movement;
the lifting module comprises a lifting guide rail, a lifting sliding block in sliding connection with the lifting guide rail and a lifting motor in driving connection with the lifting sliding block;
the driving module is arranged on the end face of the movable seat and rotates along with the movable seat;
the driving module comprises a fixed plate, a rotating plate rotationally connected with the fixed plate, a longitudinal guide rail arranged on the end surface of the fixed plate, a longitudinal sliding block slidingly connected with the longitudinal guide rail, a connecting plate arranged on the end surface of the longitudinal sliding block, an axial guide rail fixedly arranged on the end surface of the connecting plate, an axial sliding block slidingly connected with the axial guide rail, and a cylinder mounting seat and a driving cylinder fixedly arranged at the top of the rotating plate;
the driving cylinder is in driving connection with the transverse hook, the vertical hook is vertically arranged on the end face of the lifting sliding block, the rotating plate is L-shaped, the back of the fixing plate is provided with a servo rotating motor for driving the rotating plate to do rotary motion, a rotating shaft of the servo rotating motor is in driving connection with the rotating plate, and the other end of the rotating plate is connected with the axial sliding block.
Preferably, the wire straightening mechanism comprises a wire straightening cylinder and a group of wire straightening arms, and the wire straightening cylinder is in driving connection with the wire straightening arms.
Preferably, the magnetic ring clamping mechanism comprises a magnetic ring clamping module, a tin surface detection module, a position adjusting module for driving the magnetic ring clamping module and the tin surface detection module to move forwards and backwards, an axial moving module for driving the magnetic ring clamping module and the tin surface detection module to move left and right, a longitudinal lifting module for driving the magnetic ring clamping module and the tin surface detection module to move up and down, and a rotating module for driving the magnetic ring clamping module to rotate.
Preferably, the magnetic ring clamping module comprises a clamping cylinder and a group of symmetrically distributed clamping arms, and the clamping cylinder is in driving connection with the clamping arms;
the tin surface detection module comprises an L-shaped fixing seat, a lifting cylinder, a lifting seat and a tin surface detection part, wherein the lifting cylinder is arranged on the front end surface of the L-shaped fixing seat, the tin surface detection part is arranged in the middle of the lifting seat, and the lifting cylinder is in driving connection with the lifting seat;
the rotary module comprises a rotary cylinder and a rotary arm, and the rotary cylinder is in driving connection with the rotary arm;
the longitudinal lifting module comprises a longitudinal lifting guide rail, a longitudinal lifting sliding block and a longitudinal lifting motor, wherein the longitudinal lifting sliding block is in sliding connection with the longitudinal lifting guide rail, and the longitudinal lifting motor is in driving connection with the longitudinal lifting sliding block;
the position adjusting module comprises a linear guide rail, a linear slide block and a pushing cylinder, wherein the linear slide block is in sliding connection with the linear guide rail, and the pushing cylinder is in driving connection with the linear slide block;
the axial moving module comprises an axial moving guide rail, an axial moving sliding block and an axial moving motor, wherein the axial moving sliding block is in sliding connection with the axial moving guide rail, and the axial moving motor is in driving connection with the axial moving sliding block;
the magnetic ring clamping module is arranged on the end face of the rotating arm and rotates together with the rotating arm, the rotating module is arranged on the end face of the longitudinal lifting sliding block and lifts together with the end face of the longitudinal lifting sliding block, the tin surface detection module is arranged on the end face of the longitudinal lifting sliding block and lifts together with the end face of the longitudinal lifting sliding block, the longitudinal lifting module is arranged on the end face of the linear sliding block and moves forwards together with the end face of the linear sliding block, and the position adjusting module is arranged on the end face of the axial moving sliding block and moves together with the end face of the axial moving sliding block.
Preferably, the magnetic ring pin shearing mechanism comprises a jig plate, a group of pin cutting modules which are symmetrically distributed and arranged and a group of pin trimming modules which are symmetrically distributed and arranged, the pin cutting modules comprise pin cutting cylinders and pin cutting knives, the pin trimming modules comprise pin trimming cylinders and pin trimming knives, jig grooves are formed in the middle of the jig plate, the pin cutting cylinders are in driving connection with the pin cutting knives, and the pin trimming cylinders are in driving connection with the pin trimming knives.
Preferably, a blanking mechanism is arranged between the soldering tin mechanism and the testing mechanism, the blanking mechanism comprises a blanking track and a distributing cylinder for adjusting the position of the blanking track to respectively collect good products and defective products, the blanking track comprises a fixed section and a movable section, the fixed section is fixed on the machine table, and the distributing cylinder is in driving connection with the movable section.
Compared with the prior art, the utility model has the beneficial effects that:
the magnetic ring feeding mechanism is arranged on one side of the machine table, the magnetic ring transferring mechanism is arranged in the middle of the machine table, a group of winding mechanisms which are identical in structure and are respectively used for winding copper wires of different types are arranged on the machine table, the whole line mechanism is arranged on one side of the machine table, the magnetic ring clamping mechanism and the magnetic ring pin shearing mechanism are arranged on one side of the machine table, which is close to the whole line mechanism, and the soldering tin mechanism and the testing mechanism are further arranged on one side of the machine table, which is close to the magnetic ring clamping mechanism and the magnetic ring pin shearing mechanism, so that the magnetic ring feeding, magnetic ring winding, magnetic ring whole pin, magnetic ring pin shearing, magnetic ring soldering tin and magnetic ring testing procedures are automatically integrated, the production time of the magnetic ring is greatly shortened, the soldering tin winding mechanism and the testing mechanism are not required to be additionally arranged, the linkage of the magnetic ring winding, soldering tin and testing is improved, and the efficiency of the magnetic ring winding whole pin soldering tin testing is improved.
Drawings
FIG. 1 is a schematic diagram of a magnetic ring winding whole foot soldering tin testing integrated machine;
FIG. 2 is a schematic diagram of a magnetic ring feeding mechanism and a magnetic ring transferring mechanism in the magnetic ring winding whole foot soldering tin testing integrated machine;
FIG. 3 is an enlarged view of the portion A of FIG. 2;
FIG. 4 is a schematic diagram of the structure of a wire feeding module and a wire cutting module in the magnetic ring winding whole pin soldering tin testing integrated machine according to the present utility model;
FIG. 5 is a schematic diagram of a coil assembly in the magnetic ring coil whole leg solder testing integrated machine according to the present utility model;
fig. 6 is an enlarged view of the structure of the portion B in fig. 5;
FIG. 7 is a schematic diagram of a wire-alignment mechanism in the magnetic ring winding pin-alignment soldering tin testing integrated machine;
FIG. 8 is a schematic diagram of a magnetic ring pin shearing mechanism in the magnetic ring winding pin soldering tin testing integrated machine;
FIG. 9 is a schematic structural view of a magnetic ring clamping mechanism in the magnetic ring winding whole foot soldering tin testing integrated machine;
FIG. 10 is a schematic diagram of a position adjustment module in a magnetic ring winding whole foot soldering tin testing integrated machine according to the present utility model;
fig. 11 is an enlarged view of the structure of the portion C in fig. 10;
FIG. 12 is a schematic diagram of a soldering mechanism and a testing mechanism in the magnetic ring winding whole pin soldering test integrated machine according to the present utility model;
fig. 13 is an enlarged view of the structure of the portion D in fig. 12.
Reference numerals in the drawings:
100-machine, 101-touch screen;
200-magnetic ring feeding mechanism, 201-magnetic ring vibration disk, 202-magnetic ring blanking track, 203-supporting frame, 204-pushing cylinder, 205-pushing guide rail, 206-pushing rod, 207-magnetic ring limiting block, 208-magnetic ring detection frame and 209-pushing slide block;
300-magnetic ring transfer mechanism, 301-mounting frame, 302-rotating table, 303-telescopic cylinder, 304-extension plate, 305-mounting seat, 306-movable plate, 307-upper clamping jaw, 308-lower clamping jaw, 309-rotating shaft, 310-guide rod and 311-contact block;
400-winding mechanism, 401-wire feeding frame, 402-upper wire frame, 403-rotating motor, 404-lower wire frame, 405-wire cutting cylinder, 406-first wire guide wheel, 407-second wire guide wheel, 408-wire cutting knife, 409-cylinder mounting seat, 410-driving cylinder, 411-axial slide block, 412-axial guide rail, 413-connecting plate, 414-longitudinal slide block, 415-longitudinal guide rail, 416-movable seat, 417-fixed plate, 418-rotating shaft, 419-rotating plate, 420-vertical hook, 421-horizontal hook, 422-stepping motor and 423-lifting slide block;
500-wire finishing mechanism, 501-wire finishing cylinder and 502-wire finishing arm;
600-magnetic ring pin shearing mechanism, 601-pin trimming cylinder, 602-pin trimming cutter, 603-pin trimming cylinder, 604-pin trimming cutter, 605-jig plate and 606-jig groove;
700-magnetic ring clamping mechanism, 701-axial moving guide rail, 702-lifting cylinder, 703-longitudinal lifting motor, 704-longitudinal lifting guide rail, 705-longitudinal lifting slide block, 706-axial moving slide block, 707-L-shaped fixing seat, 708-rotating cylinder, 709-lifting seat, 710-tin surface detecting piece, 711-rotating arm, 712-clamping cylinder, 713-clamping arm, 714-linear slide block, 715-pushing cylinder, 716-axial moving motor, 717-linear guide rail;
800-soldering mechanism, 801-soldering furnace, 802-mounting bracket, 803-longitudinal lifting cylinder, 804-guiding slide block, 805-storage box, 806-linear driving cylinder, 807-movable frame and 808-tin scraping knife;
900-test mechanism, 901-inductance tester, 902-withstand voltage tester, 903-magnetic ring placing table, 904-test needle AI, 905-test needle BI, 906-test needle CI, 907-test needle DI, 908-binding post AI, 909-test needle AII, 910-test needle BII, 911-binding post BI, 912-test needle CII, 913-test needle DII, 914-binding post CI, 915-binding post DI, 916-test needle AII, 917-test needle BIII, 918-test needle CII, 919-test needle DIII;
1000-blanking mechanism, 1001-material distributing cylinder, 1002-fixed section, 1003-movable section.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-13, the utility model provides a magnetic ring winding whole foot soldering tin testing integrated machine, which comprises a machine 100, wherein the machine 100 is provided with a touch screen 101, one side of the machine 100 is provided with a magnetic ring feeding mechanism 200, the magnetic ring feeding mechanism 200 comprises a vibration disk feeding component and a pushing component, the vibration disk feeding component comprises a magnetic ring vibration disk 201 and a magnetic ring blanking track 202 arranged at the top of the vibration disk, the pushing component comprises a support frame 203, a pushing cylinder 204 arranged at one side of the support frame 203, a pushing guide rail 205 extending along the length direction of the support frame 203, a pushing slider 209 arranged on the pushing guide rail 205 and in sliding connection with the pushing cylinder, a pushing rod 206 fixedly arranged at the top end surface of the pushing slider 209 and a magnetic ring limiting block 207 arranged at the front side of the support frame 203, the pushing cylinder 204 is in driving connection with the pushing rod 206, one side of the support frame 203 is provided with a magnetic ring detection frame 208, the magnetic ring is orderly separated from the magnetic ring blanking track 202 under the vibration of the magnetic ring vibration disk 201, and the magnetic ring is contacted with the magnetic ring 207 after sliding, so that the magnetic ring is limited to slide down, and the magnetic ring is simultaneously, and the magnetic ring 206 is enabled to slide and move to be at the front end of the detection frame to be detected by the magnetic ring;
the middle part of the machine 100 is provided with a magnetic ring transfer mechanism 300, the magnetic ring transfer mechanism 300 comprises a rotary table assembly and at least four groups of magnetic ring clamps, the rotary table assembly comprises a rotary table 302 and a driving motor for driving the rotary table 302 to rotate, the outer edge of the rotary table 302 is provided with at least four extension plates 304 for installing the magnetic ring clamps, the magnetic ring clamps comprise a mounting seat 305, a lower clamping jaw 308 fixedly arranged at the front end of the mounting seat 305, a movable plate 306 which is not fixedly connected with the mounting seat 305 and an upper clamping jaw 307 fixedly arranged at the front end of the movable plate 306, the tail end of the mounting seat 305 is provided with a guide rod 310 mutually perpendicular to the tail end of the mounting seat, the tail end of the movable plate 306 is provided with a contact block 311 and a long circular groove for being matched with the guide rod 310 to move, the front ends of the movable plate 306 and the mounting seat 305 are provided with rotating shafts 309 for realizing rotating connection, the magnetic ring transfer mechanism 300 further comprises a mounting frame 301 and a group of telescopic cylinders 303, the telescopic shafts of the telescopic cylinders 303 are in non-fixed connection with the contact block 311, the telescopic cylinders 303 drive the telescopic shafts to descend and press the contact block 311 downwards, the movable block and the mounting seat 305 are enabled to rotate relatively, the upper clamping jaw 307 and the lower clamping jaw 308 are enabled to open, the pushing cylinder 204 drives the pushing rod 206 to extend forwards and push the magnetic ring to clamp downwards, and after the telescopic cylinders 303 are reset, the upper clamping jaw 307 and the lower clamping jaw 308 are closed and clamp the magnetic ring;
the machine 100 is provided with a group of winding mechanisms 400 which have the same structure and are respectively used for winding copper wires of different types, the winding mechanisms 400 comprise a wire feeding assembly and a winding assembly, the wire feeding assembly comprises a wire feeding frame 401, a wire feeding module and a wire cutting module, the wire feeding module comprises an upper wire frame 402, a first wire guide wheel 406, a second wire guide wheel 407, a lower wire guide frame 404 and a rotating motor 403 used for driving the first wire guide wheel 406 to rotate, the first wire guide wheel 406 is in transmission connection with the second wire guide wheel 407, the wire cutting module comprises a wire cutting knife 408 and a wire cutting cylinder 405 used for driving the wire cutting knife 408, the winding assembly comprises a movable seat 416, a stepping motor 422 used for driving the movable seat 416 to rotate, a vertical hook 420, a lifting module used for driving the vertical hook 420 to lift up and down, a horizontal hook 421 and a driving module used for driving the horizontal hook 421 to move, the lifting module comprises a lifting guide rail, a lifting slide block 423 in sliding connection with the lifting guide rail and a lifting motor in driving connection with the lifting slide block 423, the driving module is arranged on the end surface of the movable seat 416 and rotates together with the movable seat 416, the driving module comprises a fixed plate 417, a rotating plate 419 in rotating connection with the fixed plate 417, a longitudinal guide rail 415 arranged on the end surface of the fixed plate 417, a longitudinal slide block 414 in sliding connection with the longitudinal guide rail 415, a connecting plate 413 arranged on the end surface of the longitudinal slide block 414, an axial guide rail 412 fixedly arranged on the end surface of the connecting plate 413, an axial slide block 411 in sliding connection with the axial guide rail 412, a cylinder mounting seat 409 and a driving cylinder 410 fixedly arranged on the top of the rotating plate 419, the driving cylinder 410 is in driving connection with a transverse hook 421, the vertical hook 420 is vertically arranged on the end surface of the lifting slide block 423, the rotating plate 419 is L-shaped, the back of the fixed plate 417 is provided with a servo rotating motor 403 for driving the rotating plate 419 to rotate, a rotating shaft 418 of the servo rotating motor 403 is in driving connection with the rotating plate 419, the other end of the rotating plate 419 is connected with the axial sliding block 411, the magnetic ring rotates to the position right below the first winding mechanism 400 under the driving action of the magnetic ring transferring mechanism 300, the magnetic ring completes the first winding process in the operation period of the wire feeding assembly and the winding assembly, then the magnetic ring rotates to the position right below the second winding mechanism 400 under the driving action of the magnetic ring transferring mechanism 300, the magnetic ring completes the second winding process in the operation period of the wire feeding assembly and the winding assembly, the wire feeding assembly and the winding assembly in the group of winding mechanisms 400 are identical in structure and working principle, and the wire feeding process is as follows: copper wires are transmitted downwards from the wire feeding frame 401, and pass through the upper lead frame 402 and the lower lead frame 404 at the same time, and are transmitted to the middle part of the magnetic ring under the transmission action of the first lead wheel 406 and the second lead wheel 407, and the winding process is as follows: the driving cylinder 410 drives the transverse hook 421 to do back-and-forth stretching back-and-forth movement, the servo rotating motor 403 drives the transverse hook 421 to repeatedly do back-and-forth stretching, downward moving, backward moving and lifting movements, the movements are realized by rotating the rotating plate 419 by taking the rotating shaft 418 as the center of a circle, the longitudinal sliding block 414 slides along the longitudinal guide rail 415 and the axial sliding block 411 slides along the axial guide rail 412, the lifting motor drives the vertical hook 420 to do back-and-forth lifting back-and-forth movements, therefore, after the tail end of the copper wire passes through the magnetic ring, the transverse hook 421 hooks the copper wire and then simultaneously descends and moves backward, the lower end of the copper wire is parallel to the magnetic ring, and then the transverse hook 421 drives the copper wire to simultaneously ascend and stretch forward so that the copper wire winds above the magnetic ring, and then the vertical hook 420 pulls down the copper wire, thereby realizing winding the copper wire on the side wall of the magnetic ring, and after the magnetic ring completes winding, the copper wire cutting cylinder 405 cuts off the copper wire;
a wire arranging mechanism 500 is arranged on one side of the machine 100, the wire arranging mechanism 500 comprises a wire arranging cylinder 501 and a group of wire arranging arms 502, the wire arranging cylinder 501 is in driving connection with the wire arranging arms 502, a magnetic ring which completes winding rotates to one side of the wire arranging mechanism 500 under the driving action of the magnetic ring transferring mechanism 300, and the wire arranging cylinder 501 drives the wire arranging arms 502 to rotate so as to perform primary arrangement on copper wires;
the machine 100 is provided with a magnetic ring clamping mechanism 700 and a magnetic ring pin shearing mechanism 600 on one side close to the wire trimming mechanism 500, the magnetic ring pin shearing mechanism 600 comprises a jig plate 605, a group of pin cutting modules which are symmetrically distributed and arranged and a group of pin trimming modules which are symmetrically distributed and arranged, the pin cutting modules comprise pin cutting cylinders 603 and pin cutting knives 604, the pin trimming modules comprise pin trimming cylinders 601 and pin trimming knives 602, a jig groove 606 is formed in the middle of the jig plate 605, the pin cutting cylinders 603 are in driving connection with the pin cutting knives 604, the pin trimming cylinders 601 are in driving connection with the pin trimming knives 602, one side of the machine 100 close to the magnetic ring pin shearing mechanism 600 is provided with empty slots, and waste discharge tracks which are obliquely arranged are installed in the empty slots;
the magnetic ring clamping mechanism 700 comprises a magnetic ring clamping module, a tin surface detection module, a position adjusting module for driving the magnetic ring clamping module and the tin surface detection module to move forwards and backwards, an axial moving module for driving the magnetic ring clamping module and the tin surface detection module to move leftwards and rightwards, a longitudinal lifting module for driving the magnetic ring clamping module and the tin surface detection module to lift up and down and a rotating module for driving the magnetic ring clamping module to rotate, the magnetic ring clamping module comprises a clamping cylinder 712 and a group of clamping arms 713 which are symmetrically distributed, the clamping cylinder 712 is in driving connection with the clamping arms 713, the tin surface detection module comprises an L-shaped fixing seat 707, a lifting cylinder 702, a lifting seat 709 and a tin surface detection part 710, the lifting cylinder 702 is arranged on the front end surface of the L-shaped fixing seat 707, the tin surface detection part 710 is arranged in the middle of the lifting seat 709, the lifting cylinder 702 is in driving connection with the lifting seat 709, the rotating module comprises a rotating cylinder 708 and a rotating arm 711, the rotating cylinder 708 is in driving connection with the rotating arm 711, the longitudinal lifting module comprises a longitudinal lifting guide rail 704, a longitudinal lifting slide block 705 and a longitudinal lifting motor 703, the longitudinal lifting slide block 705 is in sliding connection with the longitudinal lifting guide rail 704, the longitudinal lifting motor 703 is in driving connection with the longitudinal lifting slide block 705, the position adjusting module comprises a linear guide rail 717, a linear slide block 714 and a pushing cylinder 715, the linear slide block 714 is in sliding connection with the linear guide rail 717, the pushing cylinder 715 is in driving connection with the linear slide block 714, the axial moving module comprises an axial moving guide rail 701, an axial moving slide block 706 and an axial moving motor 716, the axial moving slide block 706 is in sliding connection with the axial moving guide rail 701, the axial moving motor 716 is in driving connection with the axial moving slide block 706, the magnetic ring clamping module is mounted on the end face of the rotating arm 711 and rotates along with the rotating arm 706, the rotating module is mounted on the end face of the longitudinal lifting slide block 705 and lifts along with the rotating arm, the tin surface detecting module is mounted on the end face of the longitudinal lifting slide block 705 and lifts along with the tin surface detecting module, the longitudinal lifting module is mounted on the end face of the linear slide block 714 and moves along with the linear slide block 714, the position adjusting module is mounted on the end face of the axial moving slide block 706 and moves along with the axial moving slide block 706, after the magnetic ring completes the trimming process, the axial moving motor 716 drives the axial moving slide block 706 to move so as to enable the clamping arm 713 to move along with the magnetic ring trimming process, the rotating cylinder 708 drives the clamping arm 713 to rotate until the clamping arm 713 faces the machine 100, then the longitudinal lifting slide block 705 is driven by a distance, the clamping arm 713 is clamped by the clamping cylinder 712, the axial moving motor 716 drives the axial moving slide block 706 to move along with the clamping arm 713 along with the direction of the magnetic ring trimming process 600, the position adjusting module is mounted on the jig groove 606, the trimming cylinder 603 drives the front foot 604 to extend to the magnetic ring, and trim the magnetic ring, after the trimming process is completed, and the waste is completed, the waste is trimmed by the waste magnetic ring is trimmed by the trimming process, and the waste trim process;
the machine 100 is provided with a mounting bracket 802, one side of the mounting bracket 802 facing the tin furnace 801 is provided with a guide rail, one side of the mounting bracket 802 far away from the tin furnace 801 is provided with a storage box 805 for storing rosin, the guide rail is provided with a guide slide block 804 sliding along the length direction of the guide rail, the linear driving cylinder 806 is in driving connection with the guide slide block 804, the longitudinal lifting cylinder 803 is fixedly arranged on the end face of the guide slide block 804, the longitudinal lifting cylinder is in driving connection with a movable frame 807 for installing the tin scraper 808, after the magnetic ring completes the pin shearing process, the axial moving motor 716 drives the axial moving slide block 706 to move so as to enable the clamping arm 713 to move towards the pin shearing mechanism, the rotary cylinder 708 drives the clamping arm 713 to rotate until the clamping arm 713 faces the machine table 100, then the longitudinal lifting motor 703 drives the longitudinal lifting slide block 705 to descend for a certain distance, then the clamping cylinder 712 drives the clamping arm 713 to clamp the magnetic ring, the axial moving motor 716 drives the axial moving slide block 706 to move so as to enable the clamping arm 713 and the magnetic ring to move towards the soldering mechanism 800, the magnetic ring is placed on the solder furnace 801 and subjected to the soldering process, in the soldering process, the height between the solder scraper 808 and the solder furnace 801 can be adjusted and controlled through the longitudinal lifting cylinder 803, and the guide slide block 804 can be driven to slide by the linear driving cylinder 806 so as to enable the solder scraper 808 to realize the effect of a solder moving surface;
the test mechanism 900 includes a magnetic ring placement table 903, a test needle ai 904, a test needle bi 905, a test needle C i 906, and a test needle di 907, and the test mechanism 900 further includes a test needle aii 909, a wire column a, a test needle bii 910, a wire column B, a test needle cii 912, a wire column C, a test needle dii 913, a wire column D, a test needle aiii 916, a test needle biiii 917, a test needle ciiii 918, and a test needle dii 919;
after the magnetic ring is subjected to the soldering process, an axial moving motor 716 drives an axial moving sliding block 706 to move so as to enable a clamping arm 713 to move towards the soldering mechanism 800, a rotary cylinder 708 drives the clamping arm 713 to rotate until the clamping arm 713 faces towards the machine 100, then a longitudinal lifting motor 703 drives a longitudinal lifting sliding block 705 to descend for a certain distance, then the clamping cylinder 712 drives the clamping arm 713 to clamp the magnetic ring, the axial moving motor 716 drives the axial moving sliding block 706 to move so as to enable the clamping arm 713 and the magnetic ring to move towards the testing mechanism 900, the magnetic ring is placed on a magnetic ring placing table 903, a pressure-resistant test and inductance test are carried out on a magnetic ring pin by a test needle AI904, a test needle BI 905, a test needle CI906 and a test needle DI907, the machine 100 is provided with a pressure-resistant tester 902 and an inductance tester 901, the test needle AI 904 is in butt joint with a binding post AI 908, the test needle BI 905 is in butt joint with the binding post BI 914, the test needle DII is in butt joint with a binding post DII 915, the test needle AII 910, the test needle BII 912 and the inductance tester DIII are respectively in butt joint with the pressure-resistant test pins AII 919, and the pressure-resistant tester DIII test and the pressure-resistant tester 919 BIII are respectively;
the blanking mechanism 1000 is arranged between the soldering tin mechanism 800 and the testing mechanism 900, the blanking mechanism 1000 comprises a blanking track and a distributing cylinder 1001 for adjusting the position of the blanking track to respectively collect good products and defective products, the blanking track comprises a fixed section 1002 and a movable section 1003, the fixed section 1002 is fixed on the machine 100, the distributing cylinder 1001 is in driving connection with the movable section 1003, the distributing cylinder 1001 drives the movable section 1003 to stretch forwards or keep motionless according to test results of the inductance tester 901 and the withstand voltage tester 902 on the magnetic ring, if the test results of products are good products, the magnetic ring is placed on the fixed section 1002 under the driving action of the magnetic ring clamping mechanism 700 and flows into the good product collecting position along the movable section 1003, if the test results of the products are defective products, the magnetic ring is placed on the fixed section 1002 under the driving action of the magnetic ring clamping mechanism 700, and then the magnetic ring flows into the movable section 1003 along the fixed section 1002, and then the distributing cylinder 1001 drives the movable section 1003 to stretch forwards for a distance, so that the magnetic ring flows into the defective product collecting position along the movable section 1003.
Compared with the traditional technology: the magnetic ring feeding mechanism 200 is arranged on one side of the machine 100, the magnetic ring transferring mechanism 300 is arranged in the middle of the machine 100, a group of winding mechanisms 400 which are identical in structure and are respectively used for winding copper wires of different types are arranged on the machine 100, the wire trimming mechanism 500 is arranged on one side of the machine 100, the magnetic ring clamping mechanism 700 and the magnetic ring trimming mechanism 600 are arranged on one side of the machine 100, which is close to the wire trimming mechanism 500, and the soldering mechanism 800 and the testing mechanism 900 are further arranged on one side of the machine 100, which is close to the magnetic ring clamping mechanism 700 and the magnetic ring trimming mechanism 600, so that the automatic integration of magnetic ring feeding, magnetic ring winding, magnetic ring trimming, magnetic ring soldering and magnetic ring testing procedures are achieved, the production time of the magnetic ring is greatly reduced, the soldering mechanism 800 and the testing mechanism 900 are not needed to be additionally arranged, the linkage of magnetic ring winding, soldering and magnetic ring trimming testing is improved, and the efficiency of magnetic ring trimming testing is improved.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The magnetic ring winding whole-foot soldering tin testing integrated machine comprises a machine table, wherein a magnetic ring feeding mechanism is arranged on one side of the machine table, a magnetic ring transferring mechanism is arranged in the middle of the machine table, the magnetic ring transferring mechanism comprises a rotary table component and at least four groups of magnetic ring clamps, the machine table is provided with a group of winding mechanisms which are identical in structure and are respectively used for winding copper wires of different types, each winding mechanism comprises a wire feeding component and a winding component, a whole-wire mechanism is arranged on one side of the machine table, a magnetic ring clamping mechanism and a magnetic ring pin shearing mechanism are arranged on one side of the machine table, which is close to the whole-wire mechanism, and a soldering tin mechanism and a testing mechanism are further arranged on one side of the machine table, which is close to the magnetic ring clamping mechanism and the magnetic ring pin shearing mechanism;
the tin soldering mechanism comprises a tin furnace, a tin scraping knife, a longitudinal lifting cylinder for adjusting the height of the tin scraping knife and a linear driving cylinder for driving the tin scraping knife to reciprocate, wherein the machine is provided with a mounting bracket, one side of the mounting bracket, which faces the tin furnace, is provided with a guide rail, one side of the mounting bracket, which is far away from the tin furnace, is provided with a storage box for storing rosin, the guide rail is provided with a guide sliding block sliding along the length direction of the guide rail, the linear driving cylinder is in driving connection with the guide sliding block, the longitudinal lifting cylinder is fixedly arranged on the end face of the guide sliding block, and the longitudinal lifting cylinder is in driving connection with a movable frame for installing the tin scraping knife;
the test mechanism comprises a magnetic ring placing table, a test needle AII, a test needle BI, a test needle CII and a test needle DII, and also comprises a test needle AII, a connecting column AII, a test needle BII, a connecting column BI, a test needle CII, a connecting column CII, a test needle DII, a connecting column DII, a test needle AII, a test needle BIII, a test needle CIII and a test needle DIII;
the machine is provided with a withstand voltage tester and an inductance tester, test needle AI is in butt joint with binding post AI, test needle BI is in butt joint with binding post BI, test needle CI is in butt joint with binding post CI, test needle DII is in butt joint with binding post DII, test needle AII, test needle BII, test needle CII and test needle DII are in butt joint with the inductance tester respectively, test needle AII, test needle BII, test needle CII and test needle DIII are in butt joint with the withstand voltage tester respectively.
2. The magnetic ring winding whole foot soldering tin testing integrated machine according to claim 1, wherein the magnetic ring feeding mechanism comprises a vibration disc feeding assembly and a pushing assembly;
the vibration disc feeding assembly comprises a magnetic ring vibration disc and a magnetic ring blanking track arranged at the top of the vibration disc;
the pushing assembly comprises a supporting frame, a pushing cylinder arranged on one side of the supporting frame, a pushing guide rail extending along the length direction of the supporting frame, a pushing sliding block arranged on the pushing guide rail and in sliding connection with the pushing guide rail, a pushing rod fixedly arranged on the top end face of the pushing sliding block, and a magnetic ring limiting block arranged on the front side of the supporting frame, wherein the pushing cylinder is in driving connection with the pushing rod, and a magnetic ring detection frame is arranged on one side, away from the pushing cylinder, of the supporting frame.
3. The magnetic ring winding whole foot soldering tin testing integrated machine according to claim 1, wherein the rotary table assembly comprises a rotary table and a driving motor for driving the rotary table to rotate, and at least four extending plates for installing a magnetic ring clamp are arranged on the outer edge of the rotary table;
the magnetic ring clamp comprises a mounting seat, a lower clamping jaw fixedly arranged at the front end of the mounting seat, a movable plate which is not fixedly connected with the mounting seat, and an upper clamping jaw fixedly arranged at the front end of the movable plate;
the magnetic ring transfer mechanism comprises a mounting frame and a group of telescopic cylinders, wherein the tail end of the mounting frame is provided with a guide rod which is mutually perpendicular to the mounting frame, the tail end of the movable plate is provided with a contact block and a long round groove which is used for being matched with the guide rod to move, the front end of the movable plate and the front end of the mounting frame are provided with rotating shafts which are used for realizing rotating connection, and the telescopic shafts of the telescopic cylinders are not fixedly connected with the contact block.
4. The magnetic ring winding whole foot soldering tin testing integrated machine according to claim 1, wherein the wire feeding component comprises a wire feeding frame, a wire feeding module and a wire cutting module;
the wire feeding module comprises an upper wire guide frame, a first wire guide wheel, a second wire guide wheel, a lower wire guide frame and a rotating motor for driving the first wire guide wheel to rotate, and the first wire guide wheel is in transmission connection with the second wire guide wheel;
the thread cutting module comprises a thread cutting knife and a thread cutting cylinder for driving the thread cutting knife.
5. The magnetic ring winding whole foot soldering tin testing integrated machine according to claim 1, wherein the winding assembly comprises a movable seat, a stepping motor for driving the movable seat to do rotary motion, a vertical hook, a lifting module for driving the vertical hook to do up-and-down lifting motion, a transverse hook and a driving module for driving the transverse hook to do movement;
the lifting module comprises a lifting guide rail, a lifting sliding block in sliding connection with the lifting guide rail and a lifting motor in driving connection with the lifting sliding block;
the driving module is arranged on the end face of the movable seat and rotates along with the movable seat;
the driving module comprises a fixed plate, a rotating plate rotationally connected with the fixed plate, a longitudinal guide rail arranged on the end surface of the fixed plate, a longitudinal sliding block slidingly connected with the longitudinal guide rail, a connecting plate arranged on the end surface of the longitudinal sliding block, an axial guide rail fixedly arranged on the end surface of the connecting plate, an axial sliding block slidingly connected with the axial guide rail, and a cylinder mounting seat and a driving cylinder fixedly arranged at the top of the rotating plate;
the driving cylinder is in driving connection with the transverse hook, the vertical hook is vertically arranged on the end face of the lifting sliding block, the rotating plate is L-shaped, the back of the fixing plate is provided with a servo rotating motor for driving the rotating plate to do rotary motion, a rotating shaft of the servo rotating motor is in driving connection with the rotating plate, and the other end of the rotating plate is connected with the axial sliding block.
6. The magnetic ring winding whole foot soldering tin testing integrated machine according to claim 1, wherein the whole line mechanism comprises a whole line cylinder and a group of whole line arms, and the whole line cylinder is in driving connection with the whole line arms.
7. The magnetic ring winding whole-foot soldering tin testing integrated machine according to claim 1, wherein the magnetic ring clamping mechanism comprises a magnetic ring clamping module, a soldering surface detection module, a position adjusting module for driving the magnetic ring clamping module and the soldering surface detection module to move forwards and backwards, an axial moving module for driving the magnetic ring clamping module and the soldering surface detection module to move left and right, a longitudinal lifting module for driving the magnetic ring clamping module and the soldering surface detection module to move up and down, and a rotating module for driving the magnetic ring clamping module to move rotationally.
8. The magnetic ring winding whole foot soldering tin testing integrated machine according to claim 7, wherein the magnetic ring clamping module comprises a clamping cylinder and a group of symmetrically distributed clamping arms, and the clamping cylinder is in driving connection with the clamping arms;
the tin surface detection module comprises an L-shaped fixing seat, a lifting cylinder, a lifting seat and a tin surface detection part, wherein the lifting cylinder is arranged on the front end surface of the L-shaped fixing seat, the tin surface detection part is arranged in the middle of the lifting seat, and the lifting cylinder is in driving connection with the lifting seat;
the rotary module comprises a rotary cylinder and a rotary arm, and the rotary cylinder is in driving connection with the rotary arm;
the longitudinal lifting module comprises a longitudinal lifting guide rail, a longitudinal lifting sliding block and a longitudinal lifting motor, wherein the longitudinal lifting sliding block is in sliding connection with the longitudinal lifting guide rail, and the longitudinal lifting motor is in driving connection with the longitudinal lifting sliding block;
the position adjusting module comprises a linear guide rail, a linear slide block and a pushing cylinder, wherein the linear slide block is in sliding connection with the linear guide rail, and the pushing cylinder is in driving connection with the linear slide block;
the axial moving module comprises an axial moving guide rail, an axial moving sliding block and an axial moving motor, wherein the axial moving sliding block is in sliding connection with the axial moving guide rail, and the axial moving motor is in driving connection with the axial moving sliding block;
the magnetic ring clamping module is arranged on the end face of the rotating arm and rotates together with the rotating arm, the rotating module is arranged on the end face of the longitudinal lifting sliding block and lifts together with the end face of the longitudinal lifting sliding block, the tin surface detection module is arranged on the end face of the longitudinal lifting sliding block and lifts together with the end face of the longitudinal lifting sliding block, the longitudinal lifting module is arranged on the end face of the linear sliding block and moves forwards together with the end face of the linear sliding block, and the position adjusting module is arranged on the end face of the axial moving sliding block and moves together with the end face of the axial moving sliding block.
9. The magnetic ring winding pin soldering tin testing integrated machine according to claim 1, wherein the magnetic ring pin shearing mechanism comprises a jig plate, a group of pin cutting modules which are symmetrically distributed and arranged and a group of pin trimming modules which are symmetrically distributed and arranged, the pin cutting modules comprise pin cutting cylinders and pin cutting knives, the pin trimming modules comprise pin trimming cylinders and pin trimming knives, jig grooves are formed in the middle of the jig plate, the pin cutting cylinders are in driving connection with the pin cutting knives, and the pin trimming cylinders are in driving connection with the pin trimming knives.
10. The magnetic ring winding whole foot soldering tin test all-in-one machine according to claim 1, wherein a blanking mechanism is arranged between the soldering tin mechanism and the test mechanism, the blanking mechanism comprises a blanking track and a material distributing cylinder for adjusting the position of the blanking track to respectively collect good products and defective products, the blanking track comprises a fixed section and a movable section, the fixed section is fixed on a machine table, and the material distributing cylinder is in driving connection with the movable section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321911117.6U CN220691872U (en) | 2023-07-19 | 2023-07-19 | Magnetic ring winding whole foot soldering tin test integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321911117.6U CN220691872U (en) | 2023-07-19 | 2023-07-19 | Magnetic ring winding whole foot soldering tin test integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220691872U true CN220691872U (en) | 2024-03-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321911117.6U Active CN220691872U (en) | 2023-07-19 | 2023-07-19 | Magnetic ring winding whole foot soldering tin test integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220691872U (en) |
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2023
- 2023-07-19 CN CN202321911117.6U patent/CN220691872U/en active Active
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