CN220658817U - Automatic production line for robot bending - Google Patents
Automatic production line for robot bending Download PDFInfo
- Publication number
- CN220658817U CN220658817U CN202322213244.5U CN202322213244U CN220658817U CN 220658817 U CN220658817 U CN 220658817U CN 202322213244 U CN202322213244 U CN 202322213244U CN 220658817 U CN220658817 U CN 220658817U
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- bending
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- production line
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- 238000005452 bending Methods 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 230000000007 visual effect Effects 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000007306 turnover Effects 0.000 claims abstract description 13
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 230000009471 action Effects 0.000 claims abstract description 4
- 239000013072 incoming material Substances 0.000 claims description 29
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 abstract description 30
- 230000032258 transport Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model relates to an automatic production line for robot bending, which comprises a feeding system, a robot carrying system, a bending system and a discharging mechanism, wherein the feeding system comprises a material turnover AGV and a visual identification device, the visual identification mechanism is used for monitoring and identifying the type and condition of materials of a feeding tray below, the robot carrying system comprises a walking ground rail, a carrying robot and a gripper bracket, the gripper is used for grabbing the materials at the position of the feeding tray, and the carrying robot moves along the walking ground rail and transports the materials; the bending system is located behind the robot conveying system and comprises a bending machine for bending materials conveyed by the conveying robot, the discharging mechanism is located in front of the robot conveying system, and the bent materials are conveyed to the discharging mechanism to be conveyed to the next procedure under the action of the conveying robot. The utility model can solve the problems existing in the prior bending processing technology and has the functions of automatically producing bending and intelligently identifying processing.
Description
Technical Field
The utility model relates to the technical field of medium plate processing equipment, in particular to an automatic production line for robot bending.
Background
When the hydraulic support curb plate is bent and is processed, adopt the manual work to bend, work piece split welding mode usually, if adopt the manual work to bend, can bring following problem: the safety risk is high during manual bending operation; (2) The bending quality of the workpiece is affected by various human factors such as the state of an operator, the operation proficiency and the like, and the processing quality cannot be kept stable. If the workpiece is split and welded, the following problems are brought about: (1) the welding workload is doubled, and the productivity is reduced; (2) Uneven welding quality is caused by inconsistent skill levels of welders, and the quality of products is affected. Therefore, an automatic production line for robot bending is needed to solve the above problems in the current bending process.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model aims to provide an automatic production line for robot bending, which is used for solving the problems existing in the prior bending processing technology.
The utility model provides the following technical scheme: the utility model provides an automatic production line for robot is bent, including incoming material system, robot handling system, bending system, discharge mechanism, the incoming material system includes material turnover AGV, visual identification device includes visual support and installs the visual monitoring mechanism on visual support, the below of visual support has at least one incoming material tray position that is used for placing the incoming material tray, visual monitoring mechanism is used for carrying out monitoring and discernment to the material type, the condition of below incoming material tray, material turnover AGV is used for turnover incoming material tray; the robot carrying system and the incoming material system are arranged in parallel, the robot carrying system comprises a walking ground rail, a carrying robot and a gripper bracket, the gripper seat and the gripper are arranged at the upper end of the carrying robot, the gripper is used for gripping materials in an incoming material tray, the gripper bracket is used for placing different grippers for the carrying robot to quickly replace the grippers, and the carrying robot moves along the walking ground rail and transfers the materials; the bending system is located behind the robot conveying system and comprises a bending machine for bending materials conveyed by the conveying robot, the discharging mechanism is located in front of the robot conveying system, and the bent materials are conveyed to the discharging mechanism to be conveyed to the next procedure under the action of the conveying robot.
Further, the robot carrying system further comprises a rotary centering device, wherein the rotary centering device is positioned at one side of the walking ground rail close to the bending system and used for rotating and centering materials.
Further, the bending system further comprises a steel plate thickness measuring device and a front supporting mechanism, wherein the steel plate thickness measuring device and the front supporting mechanism are arranged at the feeding and discharging positions of the bending machine, the steel plate thickness measuring device is used for detecting the thickness of materials, and the front supporting mechanism is used for supporting the materials along with the materials in the bending processing process of the materials.
Further, an automatic production line for robot bending further comprises a safety protection system positioned on the periphery of the feeding system, the robot carrying system, the bending system and the discharging mechanism, wherein the safety protection system comprises a safety fence, a safety grating and a safety door.
Further, the discharging mechanism is a roller line.
The beneficial effects are that: the process for processing and producing the side plate (the side plate can also be used for processing the bending piece in other mechanical fields) of the hydraulic support is as follows: the incoming material trays stacked with a plurality of materials are transported by a material turnover AGV, the incoming material trays are transported and placed at the positions of the incoming material trays, the visual monitoring mechanism monitors the types and the amounts of the materials on the incoming material trays and uploads the materials to the control center, the control center determines a grabbing mode and a bending processing mode of the transfer robot according to the types of the materials, the transfer robot grabs the materials through corresponding grippers and transports the materials backwards along a walking ground rail, the transfer robot can rapidly select and replace the materials according to the types of the materials, different material grabbing requirements are met, the materials are rotationally aligned through the rotary centering device when transported to the rear end of the walking ground rail, the materials are guaranteed to enter the bending machine in a correct posture, then are detected through the steel plate thickness measuring device, the materials are guaranteed to be qualified and then enter the inside of the bending machine for processing, the front material supporting mechanism supports the materials in the bending process, the materials are guaranteed to be formed and quality, and then the materials are transported to a roller way through the transfer robot for the next procedure; by integrating the processes, the utility model has the functions of automatic feeding, transferring, straightening, processing and discharging, has large working coverage range and good universality, selects different processing modes according to the types of materials, can realize the accurate positioning and processing of workpieces, has high processing efficiency, greatly saves manpower and material resources and ensures the processing quality and consistency.
Drawings
FIG. 1 is a schematic view showing the overall structure of a specific embodiment 1 of an automated production line for robotic bending according to the present utility model;
reference numerals: 1-visual recognition means; 2-feeding trays; 3-material; 4-a safety fence; 5-a handling robot; 6-a gripper bracket; 7-walking ground rails; 8-a rotation centering device; 9-a front supporting mechanism; 10-a steel plate thickness measuring device; 11-bending machine; 12-roller way line.
Description of the embodiments
The present utility model will be described in detail with reference to the accompanying drawings.
Specific embodiment 1 of an automated production line for robotic bending of the present utility model:
as shown in fig. 1, an automated production line for robot bending mainly comprises a feeding system, a robot carrying system, a bending system, a discharging system and a safety protection system, wherein the left side is the rear side and the right side is the front side based on the direction shown in fig. 1. The feeding system and the robot carrying system are arranged in parallel, the bending system is located at the rear of the feeding system and the robot carrying system, the discharging system is located at the front of the robot carrying system, and the safety protection system is arranged on the outer sides of the feeding system, the robot carrying system, the bending system and the discharging system and comprises a safety fence 4, a safety grating and a safety door.
The incoming material system includes material turnover AGV (not shown in FIG. 1) and visual identification device 1, visual identification device 1 includes visual support and installs the visual monitoring mechanism at visual support top, visual detection mechanism is 3D 2D shooting equipment, visual support's below is provided with two and is used for placing the incoming material tray position of incoming material tray 2, a plurality of materials 3 have been stacked on the incoming material tray 2, material turnover AGV mainly used turnover transportation incoming material tray 2, visual detection mechanism detects the material kind and the material quantity condition at below incoming material tray position and uploads to control center. The robot carrying system mainly comprises a carrying robot 5, a gripper bracket 6, a walking ground rail 7 and a rotary centering device 8, wherein a gripper seat and grippers are arranged at the upper end of the carrying robot 5, and the carrying robot 5 moves along the walking ground rail 7 and grabs materials through the corresponding grippers when in use. The gripper bracket 6 is used for placing different grippers, so that the handling robot 5 can conveniently and rapidly replace the grippers according to the types of materials. The rotary centering device 8 is located near the rear end of the walking ground rail 7 and is used for rotating and centering the position of the material, so that the material is ensured to be subjected to subsequent bending processing at the correct posture position, and the processing accuracy is ensured.
The robot handling system is used for handling materials on a front incoming tray position in a preferential transportation mode, a control center is used for controlling a material turnover AGV to transport empty incoming trays after the materials are transported, the incoming trays on a rear incoming tray position are fed forward, and then the rear incoming tray position is fed.
The bending system comprises a front supporting mechanism 9, a steel plate thickness measuring device 10 and a bending machine 11, wherein the bending machine 11 is used for bending, the front supporting mechanism 9 and the steel plate thickness measuring device 10 are both located at the position of a material inlet and outlet of the bending machine 11, the steel plate thickness measuring device 10 is used for detecting the thickness of a material before processing, the accuracy of the thickness of the material is ensured, the front supporting mechanism 9 is used for supporting the material along with the material in the material bending processing process, and the processing quality and the processing result are ensured. The discharging mechanism is a roller line 12, and the bent material is grabbed and moved forward by the carrying robot 5 until the material moves to the roller line 12 to be transported to the next process.
By combining the above equipment, the processing and production process of the utility model is illustrated by taking the side plates of the hydraulic support (here, any one of the left side plate and the right side plate of the top beam of the hydraulic support and the left side plate and the right side plate of the shield beam of the hydraulic support), but the processing and production process is not limited to the processing of the side plates of the hydraulic support, and can be used for processing and manufacturing bending workpieces in other mechanical fields: the incoming material tray 2 filled with materials is sent to an incoming material tray position by a material turnover AGV, a visual detection mechanism on a visual support shoots the material types and the material quantity conditions and uploads the material types and the material quantity conditions to a control center, and the control center sends an instruction to control a carrying robot to select a corresponding carrying mode and a subsequent bending machine to select a corresponding processing mode. The handling robot 5 grabs the material by the grippers and conveys the material backwards, when necessary, the proper grippers are replaced at the gripper bracket 6 under the action of instructions, when necessary, the material is conveyed to the rotary centering device for rotary centering, the accurate posture of the material is ensured, then the material is conveyed to the bending system, the steel plate thickness measuring device 10 detects the material, the material enters the bending machine for processing under the condition of ensuring that the thickness of the material is qualified, the front material supporting mechanism 9 supports and assists the material along with the material in the bending process, and the processing shape and quality of the material are maintained; after the processing is finished, the roller is conveyed to a roller line by a carrying robot and transported to the next working procedure. By combining the description, the utility model monitors the types of materials through the visual recognition device in the process, automatically selects the procedures of grabbing, bending and the like according to the types of the materials, is applicable to various materials, has large working coverage, has stronger universality, greatly saves manpower and material resources, and is beneficial to ensuring the consistency of processing quality and workpieces.
The above is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the present utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.
Claims (5)
1. The automatic production line for robot bending is characterized by comprising an incoming material system, a robot carrying system, a bending system and a discharging mechanism, wherein the incoming material system comprises a material turnover AGV and a visual identification device, the visual identification device comprises a visual support and a visual monitoring mechanism arranged on the visual support, at least one incoming material tray position for placing an incoming material tray is arranged below the visual support, the visual monitoring mechanism is used for monitoring and identifying the type and condition of materials of the incoming material tray below, and the material turnover AGV is used for turnover the incoming material tray; the robot carrying system and the incoming material system are arranged in parallel, the robot carrying system comprises a walking ground rail, a carrying robot and a gripper bracket, the gripper seat and the gripper are arranged at the upper end of the carrying robot, the gripper is used for gripping materials in an incoming material tray, the gripper bracket is used for placing different grippers for the carrying robot to quickly replace the grippers, and the carrying robot moves along the walking ground rail and transfers the materials; the bending system is located behind the robot conveying system and comprises a bending machine for bending materials conveyed by the conveying robot, the discharging mechanism is located in front of the robot conveying system, and the bent materials are conveyed to the discharging mechanism to be conveyed to the next procedure under the action of the conveying robot.
2. An automated production line for robotic bending as defined in claim 1, wherein the robotic handling system further comprises a rotational centering device positioned adjacent the walking rail on a side thereof adjacent the bending system for rotating and centering the material.
3. An automated production line for robotic bending as recited in claim 1, wherein the bending system further comprises a steel plate thickness measuring device and a front material supporting mechanism, wherein the steel plate thickness measuring device is arranged at the feeding and discharging positions of the bending machine, the steel plate thickness measuring device is used for detecting the thickness of materials, and the front material supporting mechanism is used for supporting the materials in a material bending process.
4. An automated production line for robotic bending as claimed in claim 1, 2 or 3, further comprising a safety protection system located at the periphery of the incoming material system, the robotic handling system, the bending system, the outfeed mechanism, the safety protection system comprising a safety fence, a safety grating and a safety door.
5. An automated production line for robotic bending as claimed in claim 1, 2 or 3, wherein the outfeed mechanism is a roller line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322213244.5U CN220658817U (en) | 2023-08-17 | 2023-08-17 | Automatic production line for robot bending |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322213244.5U CN220658817U (en) | 2023-08-17 | 2023-08-17 | Automatic production line for robot bending |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220658817U true CN220658817U (en) | 2024-03-26 |
Family
ID=90341906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322213244.5U Active CN220658817U (en) | 2023-08-17 | 2023-08-17 | Automatic production line for robot bending |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220658817U (en) |
-
2023
- 2023-08-17 CN CN202322213244.5U patent/CN220658817U/en active Active
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