CN220611065U - Full-automatic dispensing tester - Google Patents
Full-automatic dispensing tester Download PDFInfo
- Publication number
- CN220611065U CN220611065U CN202321692238.6U CN202321692238U CN220611065U CN 220611065 U CN220611065 U CN 220611065U CN 202321692238 U CN202321692238 U CN 202321692238U CN 220611065 U CN220611065 U CN 220611065U
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- dispensing
- automatic
- cylinder
- tester
- axis module
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- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000012360 testing method Methods 0.000 claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 43
- 239000003292 glue Substances 0.000 claims description 16
- 238000013480 data collection Methods 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000001174 ascending effect Effects 0.000 claims description 2
- 239000000523 sample Substances 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000011324 bead Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000004154 testing of material Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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- Sampling And Sample Adjustment (AREA)
Abstract
The utility model provides a full-automatic dispensing tester which comprises an operation table, a machine table and a machine case, wherein the operation table and the machine table are arranged at the top of the machine case, and a camera positioning mechanism, a dispensing XYZ moving platform mechanism, an automatic feeding and pushing mechanism, an automatic discharging mechanism, a dispensing quadruplex-position transmission mechanism, a testing XY moving platform and a photoelectric data collecting mechanism are arranged on the machine table.
Description
Technical Field
The utility model relates to the technical field of testers, in particular to a full-automatic dispensing tester.
Background
The dispensing machine is an automatic machine which is specially used for controlling fluid and dripping the fluid on the surface of a product or in the product, can realize three-dimensional and four-dimensional path dispensing, accurately positions, accurately controls the glue, does not wire drawing, does not leak the glue, does not drip the glue, is commonly used for accurately dispensing, coating and dripping glue, paint and other liquids in the product process to the accurate position of each product, and the dispensing tester can test the dispensing position on the basis of dispensing, so that the dispensing accuracy is improved.
When a plurality of machines are operated to detect a piece of material, the dispensing tester in the prior art cannot be independently adjusted according to different width positions of the material, so that precise positioning cannot be provided for the intermittent fluorescent film, and the situation of positioning data dislocation easily occurs.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model aims to provide a full-automatic dispensing tester to solve the problems in the background art.
In order to achieve the above object, the present utility model is realized by the following technical scheme: the utility model provides a full-automatic point gum testing machine, includes operation panel, board and quick-witted case, operation panel and board set up at the top of machine case, be equipped with camera positioning mechanism, point gum XYZ moving platform mechanism, automatic feeding pushing equipment, automatic unloading mechanism, point gum quadruplex position drive mechanism, test XY moving platform and photoelectric data collection mechanism on the board, point gum XYZ moving platform mechanism sets up in the left side of board, camera positioning mechanism sets up in the top of point gum quadruplex position drive mechanism, point gum quadruplex position drive mechanism is located the below of point gum XYZ moving platform mechanism, test XY moving platform sets up on the right side of board photoelectric data collection mechanism sets up in test XY moving platform top automatic feeding pushing equipment and automatic unloading mechanism are located the board both ends.
Further, the XYZ moving platform mechanism is glued to point includes X axle module, Y axle module and Z axle module, fix through the module connecting plate between X axle module and the Y axle module, install the Z axle module on the mobile station of Y axle module, the Z axle module top is installed and is glued the regulating plate, the tip of regulating plate is glued to the point is equipped with linear guide, install two sets of point on the linear guide and glue the head.
Further, the top of the dispensing adjusting plate is provided with a positioning identification camera and a light source, a second tank chain is arranged on the Y-axis module, and a first tank chain is arranged on the X-axis module.
Further, the photoelectric data collection mechanism comprises an aluminum profile support, a cylinder fixing plate and a cylinder supporting plate are installed on one side of the aluminum profile support, an upper pushing cylinder is installed on the cylinder fixing plate and connected, a linear guide fixing plate is installed on the aluminum profile support, a guide rail is installed on the fixing plate and connected with an integrating sphere, the ascending and descending of an integrating sphere probe are driven up and down through a Z-axis module, and a servo motor is installed at the front end of the bottom of the dispensing four-station transmission mechanism.
Further, the servo motor is arranged on one side of the motor mounting plate through a bolt, the motor mounting plate is fixedly connected to the top of the screw rod fixing plate, the surface of the machine table is provided with an inductor baffle, a linear bearing is embedded in the inductor baffle, and the guide shaft is inserted into the linear bearing.
Further, the four-station transmission mechanism for dispensing drives the lamp panel through the two beam installation belts, four equidistant dividing stations are divided in the two beams, each station is internally provided with an upper cylinder top assembly and a material blocking cylinder assembly, each time a material passes through, the material blocking cylinder acts to block the material, the upper top cylinder is used for clamping the material, the material is dispensed, the rear cylinder descends, and the next station is reached.
Further, test XY moving platform, including X axle module, Y axle module, it is fixed through the module connecting plate between X axle module and the Y axle module, install on the X axle module slider and connect material test platform, test platform carries out the transmission of material through two riser inboard installation belt pulley, and the distance between two blocks curb plates carries out the regulation of width through lead screw and motor, has a set of cylinder to prop up the mechanism in the middle of the curb plate, and when the material was put into place, the cylinder was prop up and is pressed from both sides tight material and test.
Further, the automatic feeding and pushing mechanism and the automatic discharging mechanism drive the three-layer material boxes on the modules to rise to the relative height through the left module and the right module respectively to carry out feeding and discharging, and the feeding module is provided with a group of pushing mechanisms driven by a motor.
The utility model has the beneficial effects that:
1. the full-automatic dispensing tester can integrate the conventional dispensing test by using two machines into one machine, and realize full-automatic operation. And (3) performing photoelectric test after conventional dispensing, and manually adjusting dispensing motor parameters of a dispensing machine according to photoelectric test data if the data does not reach the standard. The photoelectric data of the machine are related to the parameters of the dispensing motor, and the dispensing machine automatically fine-adjusts the parameters of the dispensing machine through the last dispensing photoelectric parameter; the dispensing data will remain dynamically stable at all times.
2. The full-automatic dispensing tester is operated in a stepping mode, dispensing and photoelectric parameter detection can be performed in a stepping mode, accurate positioning is provided by using a positioning camera, dispensing precision is high, and data are accurate.
Drawings
FIG. 1 is a schematic diagram of the configuration of a fully automatic dispensing tester according to the present utility model;
FIG. 2 is a schematic diagram of a front view of a portion of a full-automatic dispensing tester according to the present utility model;
FIG. 3 is a schematic view of a four-station dispensing transmission mechanism of a fully automatic dispensing tester according to the present utility model;
FIG. 4 is a schematic diagram of a mechanism structure of a dispensing XYZ mobile platform of the full-automatic dispensing tester;
FIG. 5 is a schematic diagram of an automatic blanking mechanism of a full-automatic dispensing tester according to the present utility model;
FIG. 6 is a schematic diagram of an automatic feeding and pushing mechanism of a full-automatic dispensing tester according to the present utility model;
FIG. 7 is a schematic view of a structure of a photoelectric data collection mechanism of a full-automatic dispensing tester according to the present utility model;
FIG. 8 is a schematic diagram of a test XY moving platform of a fully automatic dispensing tester according to the present utility model;
in the figure: 1. a chassis; 2. an operation table; 3. a machine table; 4. automatic feeding and pushing mechanism; 5. an automatic blanking mechanism; 6. a camera positioning mechanism; 7. a photoelectric data collection mechanism; 8. a dispensing four-station transmission mechanism; 9. testing an XY moving platform; 10. and the dispensing XYZ moving platform mechanism.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
Referring to fig. 1 to 8, the present utility model provides a technical solution: the utility model provides a full-automatic point gum testing machine, includes operation panel 2, board 3 and quick-witted case 1, be equipped with camera positioning mechanism 6, point on the board and glue XYZ moving platform mechanism 10, automatic feeding pushing equipment 4, automatic unloading mechanism 5, point glue four-station drive mechanism 8, test XY moving platform 9 and photoelectricity data collection mechanism 7, point glue XYZ moving platform mechanism 10 sets up in the left side of board, camera positioning mechanism 6 sets up in the top that glues four-station drive mechanism 8.
In this embodiment, the four-station dispensing transmission mechanism 8 is located below the XYZ dispensing moving platform mechanism 10, the XY testing moving platform 9 is disposed on the right side of the machine, the photoelectric data collecting mechanism 7 is disposed above the XY testing moving platform 9, and the automatic feeding and pushing mechanism 4 and the automatic discharging mechanism 5 are located at two ends of the machine. The utility model can fully automatically perform dispensing and testing on the lamp bead dams and designated points at different positions on the whole COB lamp panel; the clamp with different length and width can be replaced to adapt to different cob lamp panel size requirements, so that the compatibility of the machine is improved; the production efficiency is high, the influence of some human factors can be avoided, the dispensing effect is good, the detection precision is high, the labor intensity can be reduced, and the labor cost can be reduced.
The workflow of the present embodiment: the method comprises the steps of manually placing LED lamp panel materials into a material box, placing 3 layers of material-filled material boxes in a material mechanism module after the material box is to be filled, placing 3 layers of empty material boxes in a material mechanism module, starting a motor, moving the material feeding module to a corresponding height, starting a pushing motor, driving a push rod to push materials in the material boxes into a belt track, after the materials reach a specified position in the belt track, jacking a cylinder on a station to clamp the materials, driving a dispensing head to the specified position by a dispensing XYZ moving platform mechanism to perform dispensing, after the lamp beads on the lamp panels are filled with glue, descending the jacking cylinder, loosening the lamp panels to enable the lamp panels to be conveyed into a next station to be leveled, after the completion of the leveling operation, testing the XY moving platform to be connected with the material positions, connecting the lamp panels after the leveling operation to the test track, moving the platform to be under a photoelectric test integrating sphere, if defective products are detected, conveying the materials back to the dispensing position to be dispensed again, then testing until the materials are qualified, moving to the lower material positions, driving the dispensing machine to the material boxes to the position to be tested to be aligned, and continuing to perform the automatic fine adjustment of the material testing process by the machine, and carrying out the automatic fine adjustment of the parameters by the automatic fine adjustment of the material testing platform, and carrying out the automatic fine adjustment of the material dispensing process.
While the fundamental and principal features of the utility model and advantages of the utility model have been shown and described, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (8)
1. The utility model provides a full-automatic point gum testing machine, includes operation panel (2), board (3) and quick-witted case (1), its characterized in that: the automatic feeding and discharging machine comprises an operating table (2) and a machine table (3), wherein the operating table (2) and the machine table (3) are arranged at the top of a machine case (1), a camera positioning mechanism (6), a glue dispensing XYZ moving platform mechanism (10), an automatic feeding and pushing mechanism (4), an automatic discharging mechanism (5), a glue dispensing four-station transmission mechanism (8), a test XY moving platform (9) and a photoelectric data collecting mechanism (7) are arranged on the machine table (3), the glue dispensing XYZ moving platform mechanism (10) is arranged on the left side of the machine table (3), the camera positioning mechanism (6) is arranged above the glue dispensing four-station transmission mechanism (8), the glue dispensing four-station transmission mechanism (8) is arranged below the glue dispensing XYZ moving platform mechanism (10), the test XY moving platform (9) is arranged on the right side of the machine table (3), and the photoelectric data collecting mechanism (7) is arranged above the test XY moving platform (9), and the automatic feeding and pushing mechanism (4) and the automatic discharging mechanism (5) are arranged at two ends of the machine table (3).
2. The fully automatic dispensing tester of claim 1, wherein: the X-axis module and the Y-axis module are fixed through a module connecting plate, the Z-axis module is installed on a mobile station of the Y-axis module, a dispensing adjusting plate is installed at the top of the Z-axis module, a linear guide rail is arranged at the end part of the dispensing adjusting plate, and two groups of dispensing heads are installed on the linear guide rail.
3. The fully automatic dispensing tester of claim 2, wherein: the top of the dispensing adjusting plate is provided with a positioning identification camera and a light source, a second tank chain is arranged on the Y-axis module, and a first tank chain is arranged on the X-axis module.
4. The fully automatic dispensing tester of claim 1, wherein: the photoelectric data collection mechanism (7) comprises an aluminum profile support, a cylinder fixing plate and a cylinder supporting plate are arranged on one side of the aluminum profile support, an upper pushing cylinder is arranged on the cylinder fixing plate and connected, a linear guide fixing plate is arranged on the aluminum profile support, a guide rail is arranged on the fixing plate and connected with an integrating sphere, the ascending and descending of an integrating sphere probe are driven up and down through a Z-axis module, and a servo motor is arranged at the front end of the bottom of the dispensing four-station transmission mechanism (8).
5. The fully automatic dispensing tester of claim 4, wherein: the servo motor is arranged on one side of the motor mounting plate through a bolt, the motor mounting plate is fixedly connected to the top of the screw rod fixing plate, an inductor baffle is arranged on the surface of the machine table (3), a linear bearing is embedded in the inductor baffle, and a guide shaft is inserted in the linear bearing.
6. The fully automatic dispensing tester of claim 1, wherein: the four-station transmission mechanism (8) is used for dispensing, a belt is arranged through two cross beams to drive a lamp panel, four equidistant stations are divided into four parts in the two cross beams, each station is internally provided with an upper cylinder top assembly and a material blocking cylinder assembly, each time a material passes through, the material blocking cylinder acts to block the material, the upper top cylinder top clamps the material, the material is dispensed, and the rear cylinder descends to the next station.
7. The fully automatic dispensing tester of claim 6, wherein: the X-axis module and the Y-axis module are fixed through a module connecting plate, a material receiving test platform is mounted on the X-axis module sliding block, the test platform carries out transmission of materials through two vertical plates and internally testing belt pulleys, the distance between the two side plates is adjusted through a screw rod and a motor, a group of cylinder jacking mechanisms are arranged in the middle of the side plates, and when the materials are in place, the cylinder jacking mechanism clamps the materials for testing.
8. The fully automatic dispensing tester of claim 6, wherein: the automatic feeding and pushing mechanism (4) and the automatic discharging mechanism (5) drive three-layer material boxes on the modules to rise to relative heights through one left module and one right module respectively to carry out feeding and discharging, and a group of motor-driven pushing mechanisms are arranged on the feeding modules.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321692238.6U CN220611065U (en) | 2023-06-30 | 2023-06-30 | Full-automatic dispensing tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321692238.6U CN220611065U (en) | 2023-06-30 | 2023-06-30 | Full-automatic dispensing tester |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220611065U true CN220611065U (en) | 2024-03-19 |
Family
ID=90215008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321692238.6U Active CN220611065U (en) | 2023-06-30 | 2023-06-30 | Full-automatic dispensing tester |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220611065U (en) |
-
2023
- 2023-06-30 CN CN202321692238.6U patent/CN220611065U/en active Active
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