CN220577590U - Automatic feeding winding and binding equipment for photovoltaic junction box - Google Patents
Automatic feeding winding and binding equipment for photovoltaic junction box Download PDFInfo
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- CN220577590U CN220577590U CN202322306100.4U CN202322306100U CN220577590U CN 220577590 U CN220577590 U CN 220577590U CN 202322306100 U CN202322306100 U CN 202322306100U CN 220577590 U CN220577590 U CN 220577590U
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- 238000004804 winding Methods 0.000 title claims abstract description 124
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims 1
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- 238000000034 method Methods 0.000 abstract description 31
- 230000008569 process Effects 0.000 abstract description 28
- 238000003754 machining Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
The application discloses photovoltaic terminal box automatic feeding wire winding ribbon equipment, including material loading subassembly, wire winding subassembly, tie up subassembly and ejection of compact conveying assembly. The working face is rotated, so that the wire spool faces the feeding assembly, and the feeding assembly transmits the photovoltaic wiring assembly to be wound to the winding assembly; the working face is rotated, so that the wire spool faces the bundling assembly, and the bundling assembly bundles target coils on the wire spool; after bundling is completed, the wire spool releases the target coil to the discharge assembly. The feeding process, the winding process, the ribbon process and the material returning process are all completed on the same mechanism, the structure is compact and simple, the cable scratch condition in the process of multiple times is avoided, the whole process is stable, and the consistency of the appearance of the product is high. In addition, the winding assembly adopts a winding mode in the vertical direction, so that the probability of collision between the cable and other parts due to dead weight is avoided.
Description
Technical Field
The application relates to the technical field of junction box production, in particular to automatic feeding, winding and binding equipment for a photovoltaic junction box.
Background
The photovoltaic wiring assembly comprises a junction box, a wiring harness and a connector, wherein the wiring harness is led out from the junction box, and the tail end of the wiring harness is connected with the connector. Before leaving the factory, the wire harness of the photovoltaic wiring assembly is required to be wound into a coil in a concentric circle shape, and the wires are bound at two outgoing positions of the coil. In the course of manually operating the winding and bundling, there may occur problems such as non-uniformity of the winding size and bundling direction, and thus, automatic winding and bundling apparatuses have been gradually developed by those skilled in the art.
The existing automatic winding and binding equipment has the following problems:
1. the winding step rotates in the horizontal direction, and the longer cable is very easy to collide with other parts to cause scratch when winding due to dead weight, so that the product is scrapped.
2. After winding, the cable is taken out from the wire spool through other clamping jaw mechanisms and then placed into a strapping station for strapping. The cable can be loosened in the carrying process by the mode, and the bundled cable can not meet the product requirement.
3. Because the winding and bundling are horizontally distributed, the finished product after processing is taken out by an independent clamping jaw mechanism, a finished product taking and discharging mechanism is added, and the surface of the cable is easily scratched by multiple times of carrying.
Disclosure of Invention
An object of the present application is to provide an automatic feeding winding ribbon equipment for a photovoltaic junction box, which can improve the above problems.
Embodiments of the present application are implemented as follows:
the application provides automatic feeding winding and binding equipment for a photovoltaic junction box, which comprises a feeding assembly, a winding assembly, a binding assembly and a discharging assembly;
the feeding assembly is used for transmitting a photovoltaic wiring assembly to be wound to the winding assembly, and the photovoltaic wiring assembly comprises a junction box and a wire harness led out from the junction box;
the wire winding assembly is arranged between the feeding assembly and the bundling assembly, the wire winding assembly comprises at least one wire spool and a rotating motor, the wire spool is perpendicular to a working surface, the rotating motor is used for rotating the working surface, the wire spool can rotate around a rotating shaft parallel to the working surface, a clamping mechanism used for fixing the photovoltaic junction box and at least two tension clamping jaws arranged around the rotating shaft are arranged on the wire spool, the wire harness can be wound around the two tension clamping jaws to form a target coil when the wire spool rotates, and the rotating motor rotates the working surface to turn the wire spool to the feeding assembly or the bundling assembly;
the bundling component is used for bundling the target coil on the wire reel;
the discharging component is used for receiving the photovoltaic wiring component released from the winding component.
It can be appreciated that the application discloses photovoltaic terminal box automatic feeding wire winding ribbon equipment, including material loading subassembly, wire winding subassembly, tie up subassembly and ejection of compact conveying assembly, wire winding subassembly's working face can rotate to it is rotatory to drive the wire reel. When the wire reel faces the feeding assembly, the feeding assembly transmits the photovoltaic wiring assembly to be wound to the winding assembly; when the wire spool faces the bundling assembly, the bundling assembly bundles the target coil on the wire spool; after bundling is completed, the wire spool releases the target coil to the discharge assembly. The winding assembly adopts a winding mode in the vertical direction, so that the probability of collision between the cable and other parts due to dead weight is avoided. The feeding process, the winding process, the ribbon process and the material returning process are all completed on the same mechanism, the structure is compact and simple, the occupied area is small, and the cable scratch condition in the process of multiple times is avoided. The photovoltaic junction box assembly is wound and bundled through the device, the whole process flow is stable, and the consistency of the appearance of the product is high.
It will be appreciated that the spool in the winding assembly is rotated about the axis of rotation by a motor or manual drive, and that the wire harness drawn from the terminal box may be wound around the at least two tension jaws to form the target coil as the spool rotates. Generally, the number of the tension clamping jaws is three, the tension clamping jaws are arranged around the rotating shaft, and the wire harness is wound around the three tension clamping jaws, so that the target coil can be formed.
In an alternative embodiment of the present application, the feeding assembly includes a main beam parallel to the working surface, a material taking assembly and a middle rotating assembly disposed on the main beam, and a longitudinal bracket perpendicular to the working surface, and a transmission assembly disposed on the longitudinal bracket; the material taking assembly is used for clamping the junction box to be wound and transmitting the junction box to the transfer assembly; the transfer assembly is used for transferring the junction box to the transmission assembly along the main beam; the transmission assembly comprises a first driving piece, a second driving piece, a feeding clamping jaw and a wire-stroking clamping jaw, wherein the first driving piece is used for driving the feeding clamping jaw to move in a direction vertical to the working surface, the second driving piece is used for driving the feeding clamping jaw to move in a first direction parallel to the working surface and vertical to the main beam, the feeding clamp claw is used for clamping the junction box from the transfer assembly under the driving of the first driving piece, delivering the junction box to the clamping mechanism on the wire spool under the driving of the second driving piece, and the wire straightening clamp claw is used for holding a wire harness led out by the junction box.
In an alternative embodiment of the present application, the material taking assembly includes a third driving member, a chute plate, and a gripping assembly fixed to the chute plate; the third driving piece is used for driving the sliding groove plate to slide on the main beam so as to drive the clamping assembly to slide in a second direction parallel to the main beam; the transfer assembly comprises at least two fixed clamping jaws and at least one feeding clamping jaw; the number of the fixed clamping jaws is larger than that of the feeding clamping jaws, the fixed clamping jaws are arranged on the main beam at fixed intervals, and the feeding clamping jaws can move in the second direction.
It can be appreciated that, because the clamping assembly is connected with the chute board, after the clamping assembly clamps the junction box, the clamping assembly can move along with the chute board in the second direction, the junction box is transferred to the corresponding fixed clamping jaw, the feeding clamping jaw can move continuously in the second direction, the junction box is transferred to the next fixed clamping jaw until the junction box is transferred to the fixed clamping jaw corresponding to the feeding clamping jaw, and the feeding clamping jaw is convenient to acquire. Because the quantity of fixed clamping jaw is greater than the quantity of pay-off clamping jaw, consequently fixed clamping jaw and pay-off clamping jaw cooperation can play the storing effect.
In an alternative embodiment of the present application, the gripping assembly includes a take-out jaw, a rotatable lever, and a fourth drive member; the material taking clamping claw is fixed at the tail end of the rotating rod, and the fourth driving piece is used for driving the rotating rod to rotate, so that the opening of the material taking clamping claw is converted between being perpendicular to the working surface and being parallel to the working surface.
It will be appreciated that the openings of the take-out jaws are parallel to the working surface to facilitate gripping of the terminal block, but that after gripping the terminal block, the terminal block needs to be transferred to the corresponding fixed jaw. It is therefore necessary to adjust the direction of the opening of the take-off jaw by means of the fourth drive member so that the opening is perpendicular to the working surface in order to transfer the terminal block to the fixed jaw.
In the embodiment of the present application, the first driving member, the second driving member, the third driving member, and the fourth driving member may be a pneumatic mechanism, a hydraulic mechanism, an electromechanical mechanism, or the like.
In an alternative embodiment of the present application, the winding assembly includes a working support surrounding the working surface and at least one winding sub-assembly perpendicular to the working surface and disposed on the working support, the winding sub-assembly includes at least one winding reel disposed parallel to a winding plane, the winding plane is perpendicular to the working surface, and the rotating motor is fixed with the working support.
In an alternative embodiment of the present application, the winding assembly includes a first winding sub-assembly and a second winding sub-assembly that are symmetrically disposed, and the rotating motor rotates to drive the working bracket to rotate; when the wire reel of the first winding sub-assembly is selectively turned towards the feeding assembly, the second winding sub-assembly faces the bundling assembly; when the wire spool of the second winding sub-assembly is selectively turned towards the feeding assembly, the first winding sub-assembly faces the bundling assembly.
In an alternative embodiment of the present application, the extension direction of the rotating shaft is a first direction, and the extending direction of the rotating shaft is a second direction parallel to the working surface and perpendicular to the first direction; the winding sub-assembly further comprises a first servo motor and a second servo motor, wherein the first servo motor is used for driving the wire spool to move in the first direction, and the second servo motor is used for driving the wire spool to move in the second direction.
In an alternative embodiment of the present application, at least two sliding grooves are arranged on the wire spool in a divergent manner around the rotating shaft, one tension clamping jaw is arranged on each sliding groove, and the tension clamping jaw moves on the sliding groove under the driving of a fifth driving piece.
It will be appreciated that the tension jaw moves over the chute and the size of the target coil can be adjusted. The wire reel of the photovoltaic winding ribbon machine is integrated with the functions of wire groove opening and closing, junction box clamping, winding diameter adjustment and the like, the chuck structure commonly used on a machine tool in machining is applied to the photovoltaic winding ribbon machine, winding diameter adjustment is more linear, and the structure is more stable.
In an alternative embodiment of the present application, the extension direction of the rotating shaft is a first direction, and the extending direction of the rotating shaft is a second direction parallel to the working surface and perpendicular to the first direction; the bundling assembly comprises a bundling gun, an angle adjusting device, a third servo motor and a fourth servo motor; the angle adjusting device is used for adjusting the ribbon direction of the ribbon gun, the third servo motor is used for driving the angle adjusting device to move in the first direction, and the fourth servo motor is used for driving the angle adjusting device to move in the second direction.
In an alternative embodiment of the present application, the discharging assembly includes a conveyor belt, a plane where the conveyor belt is located is a transmission plane, and a orthographic projection area of the wire spool on the transmission plane along a direction perpendicular to the working plane falls within a range of the conveyor belt.
The beneficial effects are that:
the application discloses a photovoltaic terminal box automatic feeding wire winding ribbon equipment includes material loading subassembly, wire winding subassembly, ties up subassembly and ejection of compact conveying assembly, and wire winding subassembly's working face can rotate to it is rotatory to drive the wire reel. When the wire reel faces the feeding assembly, the feeding assembly transmits the photovoltaic wiring assembly to be wound to the winding assembly; when the wire spool faces the bundling assembly, the bundling assembly bundles the target coil on the wire spool; after bundling is completed, the wire spool releases the target coil to the discharge assembly. The feeding process, the winding process, the ribbon process and the material returning process are all completed on the same mechanism, the structure is compact and simple, the occupied area is small, and the cable scratch condition in the process of multiple times is avoided. The photovoltaic junction box assembly is wound and bundled through the device, the whole process flow is stable, and the consistency of the appearance of the product is high.
In the photovoltaic terminal box automatic feeding wire winding ribbon equipment disclosed by the application, the wire reel is perpendicular to the working face, and the winding assembly adopts the winding mode of vertical direction, so that the probability of collision of cables with other parts due to dead weight is avoided.
The wire reel of the photovoltaic winding ribbon machine is integrated with the functions of wire groove opening and closing, junction box clamping, winding diameter adjustment and the like, the chuck structure commonly used on a machine tool in machining is applied to the photovoltaic winding ribbon machine, winding diameter adjustment is more linear, and the structure is more stable.
In order to make the above objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered limiting the scope, and that other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of an automatic feeding winding and binding device for a photovoltaic junction box;
FIG. 2 is a schematic view of the feed assembly shown in FIG. 1;
FIG. 3 is a schematic view of the coil assembly of FIG. 1;
FIG. 4 is an enlarged schematic view of the spool shown in FIG. 3;
fig. 5 is a schematic view of the strapping assembly of fig. 1.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
As shown in fig. 1, the present application provides an automatic feeding, winding and strapping device for a photovoltaic junction box, which comprises a feeding assembly 10, a winding assembly 20, a strapping assembly 30 and a discharging assembly 40.
The feeding assembly 10 is used for transmitting a photovoltaic wiring assembly to be wound to the winding assembly 20, and the photovoltaic wiring assembly comprises a junction box and a wire harness led out from the junction box.
The winding assembly 20 is disposed between the loading assembly 10 and the strapping assembly 30. The wire winding assembly 20 includes at least one wire spool 203 disposed perpendicular to the work surface and a rotary motor 202 for rotating the work surface, the rotary motor 202 steering the wire spool 203 toward the loading assembly 10 or the strapping assembly 30 by rotating the work surface. As shown in fig. 3, the wire winding assembly 20 includes a work bracket 201 enclosing a work surface, and a rotary electric machine 202 fixed to the work bracket 201. The spool 203 shown in fig. 4 is rotatable about a rotation axis 100 arranged parallel to the working surface, the spool 203 is provided with a clamping mechanism 204 for fixing the photovoltaic junction box 51 and at least two tension clamping jaws arranged around the rotation axis 100, three tension clamping jaws are shown, namely a first tension clamping jaw 205, a second tension clamping jaw 206 and a third tension clamping jaw 207, around which the wire harness can be wound to form the target coil 52 when the spool 203 is rotated.
And a bundling assembly 30 for bundling the target coils on the wire reel.
And an outfeed assembly 40 for receiving the photovoltaic wiring assembly released from the winding assembly 20.
It can be appreciated that the application discloses photovoltaic terminal box automatic feeding wire winding ribbon equipment, including material loading subassembly, wire winding subassembly, tie up subassembly and ejection of compact conveying assembly, wire winding subassembly's working face can rotate to it is rotatory to drive the wire reel. When the wire reel faces the feeding assembly, the feeding assembly transmits the photovoltaic wiring assembly to be wound to the winding assembly; when the wire spool faces the bundling assembly, the bundling assembly bundles the target coil on the wire spool; after bundling is completed, the wire spool releases the target coil to the discharge assembly. The winding assembly adopts a winding mode in the vertical direction, so that the probability of collision between the cable and other parts due to dead weight is avoided. The feeding process, the winding process, the ribbon process and the material returning process are all completed on the same mechanism, the structure is compact and simple, the occupied area is small, and the cable scratch condition in the process of multiple times is avoided. The photovoltaic junction box assembly is wound and bundled through the device, the whole process flow is stable, and the consistency of the appearance of the product is high.
It will be appreciated that the spool in the winding assembly is rotated about the axis of rotation by a motor or manual drive, and that the wire harness drawn from the terminal box may be wound around the at least two tension jaws to form the target coil as the spool rotates. Generally, the number of the tension clamping jaws is three, the tension clamping jaws are arranged around the rotating shaft, and the wire harness is wound around the three tension clamping jaws, so that the target coil can be formed.
In an alternative embodiment of the present application, as shown in fig. 2, the loading assembly 10 includes a main beam 11 disposed parallel to the working surface, a material taking assembly 12 and a transferring assembly 13 disposed on the main beam 11, a longitudinal support 14 disposed perpendicular to the working surface, and a transmission assembly 15 disposed on the longitudinal support 14.
The material taking assembly 12 is used for clamping the junction box to be wound and transmitting the junction box to the transfer assembly 13; and a transfer assembly 13 for transferring the junction box along the main beam 11 to a transfer assembly 15.
As shown in fig. 2, the transmission assembly 15 includes a first driving member 151, a second driving member 152, a feeding grip 153 and a wire-stroking grip 154, the first driving member 151 is used for driving the feeding grip 153 to move in a direction perpendicular to the working surface (Z direction as shown in the drawing), the second driving member 152 is used for driving the feeding grip 153 to move in a first direction parallel to the working surface and perpendicular to the main beam 11 (X direction as shown in the drawing), the feeding grip 153 is used for taking the junction box from the transfer assembly 13 under the driving of the first driving member 151, the wire-stroking grip 154 is used for holding the wire harness led out by the junction box, and the wire-stroking grip is delivered to the clamping mechanism on the wire reel under the driving of the second driving member 152.
As shown in fig. 2, the material taking assembly 12 includes a third driving member 121, a chute plate 122, and a gripping assembly 123 fixed to the chute plate 122; the third driving member 121 is configured to drive the chute plate 122 to slide on the main beam 11, so as to drive the gripping assembly 123 to slide in a second direction (Y direction as shown) parallel to the main beam 11. The transfer assembly 13 comprises at least two fixed jaws and at least one feeding jaw; the number of fixed clamping jaws is greater than the number of feeding clamping jaws, the fixed clamping jaws are arranged on the main beam 11 at fixed intervals, and the feeding clamping jaws can move in a second direction (Y direction as shown in the figure). As shown in fig. 2, the transfer assembly 13 includes 7 fixed jaws 131 and 6 feed jaws 132.
It can be appreciated that, because the clamping assembly is connected with the chute board, after the clamping assembly clamps the junction box, the clamping assembly can move along with the chute board in the second direction, the junction box is transferred to the corresponding fixed clamping jaw, the feeding clamping jaw can move continuously in the second direction, the junction box is transferred to the next fixed clamping jaw until the junction box is transferred to the fixed clamping jaw corresponding to the feeding clamping jaw, and the feeding clamping jaw is convenient to acquire. Because the quantity of fixed clamping jaw is greater than the quantity of pay-off clamping jaw, consequently fixed clamping jaw and pay-off clamping jaw cooperation can play the storing effect.
In an alternative embodiment of the present application, as shown in fig. 2, the clamping assembly 123 includes a take out jaw 1231, a rotating rod 1232, and a fourth driver 1233; the take-off jaw 1231 is secured to the end of the rotating rod 1232 and a fourth drive 1233 is configured to drive the rotating rod 1232 such that the opening of the take-off jaw 1231 is translated between perpendicular to the working surface and parallel to the working surface.
It will be appreciated that the openings of the take-out jaws are parallel to the working surface to facilitate gripping of the terminal block, but that after gripping the terminal block, the terminal block needs to be transferred to the corresponding fixed jaw. It is therefore necessary to adjust the direction of the opening of the take-off jaw by means of the fourth drive member so that the opening is perpendicular to the working surface in order to transfer the terminal block to the fixed jaw.
In the embodiment of the present application, the first driving member 151, the second driving member 152, the third driving member 121, and the fourth driving member 1233 may be a pneumatic mechanism, a hydraulic mechanism, an electromechanical mechanism, or the like.
In an alternative embodiment of the present application, the winding assembly 20 includes a working support 201 enclosing a working surface and at least one winding sub-assembly disposed on the working support 201 perpendicular to the working surface, the winding sub-assembly includes at least one winding reel disposed parallel to a winding plane perpendicular to the working surface, and the rotating electric machine 202 is fixed to the working support 201.
As shown in fig. 3, the winding assembly 20 includes a first winding sub-assembly 21 and a second winding sub-assembly 22 which are symmetrically arranged, and the rotating motor 202 rotates to drive the working bracket 201 to rotate; when the first spool 211 and the second spool 212 of the first winding sub-assembly 21 are selectively turned toward the feeding assembly 10, the second winding sub-assembly 22 is directed toward the strapping assembly 30; when the spool of the second bobbin assembly 22 is selectively turned toward the feeding assembly 10, the first and second spools 211 and 212 of the first bobbin assembly 21 face the bundling assembly 30.
In an alternative embodiment of the present application, the extending direction of the rotating shaft 100 is a first direction, and the extending direction parallel to the working surface and perpendicular to the first direction is a second direction. The winding sub-assembly further includes a first servo motor for driving the spool 203 to move in a first direction and a second servo motor for driving the spool 203 to move in a second direction.
As shown in fig. 3, the first winding subassembly 21 further includes a first servo motor 213 and a second servo motor 214, the first servo motor 213 is used to drive the first spool 211 to move in a first direction (X direction as shown), and the second servo motor 214 is used to drive the second spool 212 to move in a second direction (Y direction as shown).
In an alternative embodiment of the present application, at least two sliding grooves are formed in the spool 203 in a divergent manner around the rotating shaft 100, and one tension jaw is disposed on each sliding groove, and moves on the sliding groove under the driving of the fifth driving member. The fifth driving member may be a pneumatic mechanism, a hydraulic mechanism, an electromechanical mechanism, or the like. It will be appreciated that the tension jaw moves over the chute and the size of the target coil 52 can be adjusted. The wire reel 203 of the photovoltaic winding ribbon machine integrates multiple functions of wire groove opening and closing, junction box clamping, winding diameter adjustment and the like, and the chuck structure commonly used on a machine tool in machining is applied to the photovoltaic winding ribbon machine, so that the winding diameter adjustment is more linear and the structure is more stable.
Three sliding grooves, namely a first sliding groove 2031, a second sliding groove 2032 and a third sliding groove 2033, are arranged on the wire spool 203 shown in fig. 4; the first tension jaw 205 moves on the first runner 2031 under the drive of the corresponding drive, the second tension jaw 206 moves on the second runner 2032 under the drive of the corresponding drive, and the third tension jaw 207 moves on the third runner 2033 under the drive of the corresponding drive. The tension jaw moves on the chute to adjust the size of the target coil 52.
In an alternative embodiment of the present application, as shown in fig. 5, the strapping assembly 30 includes a strap gun 31, an angle adjustment device 32, a third servo motor 33, and a fourth servo motor 34; the tie gun 31 is connected to an angle adjusting device 32, the angle adjusting device 32 is used for adjusting the tie direction of the tie gun 31, a third servo motor 33 is used for driving the angle adjusting device 32 to move in a first direction (X direction as shown in the figure), and a fourth servo motor 34 is used for driving the angle adjusting device 32 to move in a second direction (Y direction as shown in the figure).
In an alternative embodiment of the present application, the outfeed assembly 40 includes a conveyor belt, the plane in which the conveyor belt is located is a transport plane, and the orthographic projection area of the spool 203 on the transport plane along the direction perpendicular to the working surface falls within the range of the conveyor belt.
The terms "first," "second," "the first," or "the second," as used in various embodiments of the present disclosure, may modify various components without regard to order and/or importance, but these terms do not limit the corresponding components. The above description is only configured for the purpose of distinguishing an element from other elements. For example, the first user device and the second user device represent different user devices, although both are user devices. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure.
When an element (e.g., a first element) is referred to as being "coupled" (operatively or communicatively) to "another element (e.g., a second element) or" connected "to another element (e.g., a second element), it is understood that the one element is directly connected to the other element or the one element is indirectly connected to the other element via yet another element (e.g., a third element). In contrast, it will be understood that when an element (e.g., a first element) is referred to as being "directly connected" or "directly coupled" to another element (a second element), then no element (e.g., a third element) is interposed therebetween.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, the element defined by the phrase "comprising one … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element, and furthermore, elements having the same name in different embodiments of the present application may have the same meaning or may have different meanings, a particular meaning of which is to be determined by its interpretation in this particular embodiment or by further combining the context of this particular embodiment.
The above description is only illustrative of the principles of the technology being applied to alternative embodiments of the present application. It will be appreciated by persons skilled in the art that the scope of the utility model referred to in this application is not limited to the specific combinations of features described above, but it is intended to cover other embodiments in which any combination of features described above or equivalents thereof is possible without departing from the spirit of the utility model. Such as the above-described features and technical features having similar functions (but not limited to) disclosed in the present application are replaced with each other.
The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the same, but rather, various modifications and variations may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims (10)
1. Photovoltaic terminal box automatic feeding wire winding ribbon equipment, its characterized in that includes: the device comprises a feeding assembly, a winding assembly, a bundling assembly and a discharging assembly;
the feeding assembly is used for transmitting a photovoltaic wiring assembly to be wound to the winding assembly, and the photovoltaic wiring assembly comprises a junction box and a wire harness led out from the junction box;
the wire winding assembly is arranged between the feeding assembly and the bundling assembly, the wire winding assembly comprises at least one wire spool and a rotating motor, the wire spool is perpendicular to a working surface, the rotating motor is used for rotating the working surface, the wire spool can rotate around a rotating shaft parallel to the working surface, a clamping mechanism used for fixing the photovoltaic junction box and at least two tension clamping jaws arranged around the rotating shaft are arranged on the wire spool, the wire harness can be wound around the two tension clamping jaws to form a target coil when the wire spool rotates, and the rotating motor rotates the working surface to turn the wire spool to the feeding assembly or the bundling assembly;
the bundling component is used for bundling the target coil on the wire reel;
the discharging component is used for receiving the photovoltaic wiring component released from the winding component.
2. The automatic photovoltaic junction box feeding, winding and binding device according to claim 1, wherein,
the feeding assembly comprises a main beam, a material taking assembly, a middle rotating assembly and a longitudinal bracket, wherein the main beam is arranged parallel to the working surface, the material taking assembly and the middle rotating assembly are arranged on the main beam, the longitudinal bracket is arranged perpendicular to the working surface, and the transmission assembly is arranged on the longitudinal bracket;
the material taking assembly is used for clamping the junction box to be wound and transmitting the junction box to the transfer assembly;
the transfer assembly is used for transferring the junction box to the transmission assembly along the main beam;
the transmission assembly comprises a first driving piece, a second driving piece, a feeding clamping jaw and a wire-stroking clamping jaw, wherein the first driving piece is used for driving the feeding clamping jaw to move in a direction vertical to the working surface, the second driving piece is used for driving the feeding clamping jaw to move in a first direction parallel to the working surface and vertical to the main beam, the feeding clamp claw is used for clamping the junction box from the transfer assembly under the driving of the first driving piece, delivering the junction box to the clamping mechanism on the wire spool under the driving of the second driving piece, and the wire straightening clamp claw is used for holding a wire harness led out by the junction box.
3. The automatic photovoltaic junction box feeding, winding and binding device according to claim 2, wherein,
the material taking assembly comprises a third driving piece, a chute plate and a clamping assembly fixed with the chute plate; the third driving piece is used for driving the sliding groove plate to slide on the main beam so as to drive the clamping assembly to slide in a second direction parallel to the main beam;
the transfer assembly comprises at least two fixed clamping jaws and at least one feeding clamping jaw; the number of the fixed clamping jaws is larger than that of the feeding clamping jaws, the fixed clamping jaws are arranged on the main beam at fixed intervals, and the feeding clamping jaws can move in the second direction.
4. The automatic photovoltaic junction box feeding and winding and binding device according to claim 3, wherein,
the clamping assembly comprises a material taking clamping jaw, a rotating rod and a fourth driving piece; the material taking clamping claw is fixed at the tail end of the rotating rod, and the fourth driving piece is used for driving the rotating rod to rotate, so that the opening of the material taking clamping claw is converted between being perpendicular to the working surface and being parallel to the working surface.
5. The automatic photovoltaic junction box feeding, winding and binding device according to claim 1, wherein,
the winding assembly comprises a working support and at least one winding sub-assembly, wherein the working support surrounds the working surface, the winding sub-assembly is perpendicular to the working surface and arranged on the working support, the winding sub-assembly comprises at least one winding disc which is parallel to a winding plane, the winding plane is perpendicular to the working surface, and the rotating motor is fixed with the working support.
6. The automatic photovoltaic junction box feeding, winding and binding device according to claim 5, wherein,
the winding assemblies comprise a first winding sub-assembly and a second winding sub-assembly which are symmetrically arranged, and the rotating motor rotates to drive the working bracket to rotate; when the wire reel of the first winding sub-assembly is selectively turned towards the feeding assembly, the second winding sub-assembly faces the bundling assembly; when the wire spool of the second winding sub-assembly is selectively turned towards the feeding assembly, the first winding sub-assembly faces the bundling assembly.
7. The automatic photovoltaic junction box feeding, winding and binding device according to claim 5, wherein,
the extending direction of the rotating shaft is a first direction, and the extending direction of the rotating shaft is a second direction which is parallel to the working surface and perpendicular to the first direction;
the winding sub-assembly further comprises a first servo motor and a second servo motor, wherein the first servo motor is used for driving the wire spool to move in the first direction, and the second servo motor is used for driving the wire spool to move in the second direction.
8. The automatic photovoltaic junction box feeding, winding and binding device according to claim 5, wherein,
at least two sliding grooves are formed in the wire spool in a divergent mode around the rotating shaft, each sliding groove is provided with one tension clamping jaw, and the tension clamping jaw moves on the sliding groove under the driving of a fifth driving piece.
9. The automatic photovoltaic junction box feeding, winding and binding device according to claim 1, wherein,
the extending direction of the rotating shaft is a first direction, and the extending direction of the rotating shaft is a second direction which is parallel to the working surface and perpendicular to the first direction;
the bundling assembly comprises a bundling gun, an angle adjusting device, a third servo motor and a fourth servo motor; the angle adjusting device is used for adjusting the ribbon direction of the ribbon gun, the third servo motor is used for driving the angle adjusting device to move in the first direction, and the fourth servo motor is used for driving the angle adjusting device to move in the second direction.
10. The automatic photovoltaic junction box feeding, winding and binding device according to claim 1, wherein,
the discharging assembly comprises a conveying belt, the plane where the conveying belt is located is a conveying plane, and the orthographic projection area of the wire spool on the conveying plane along the direction perpendicular to the working surface falls into the range of the conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322306100.4U CN220577590U (en) | 2023-08-25 | 2023-08-25 | Automatic feeding winding and binding equipment for photovoltaic junction box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322306100.4U CN220577590U (en) | 2023-08-25 | 2023-08-25 | Automatic feeding winding and binding equipment for photovoltaic junction box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220577590U true CN220577590U (en) | 2024-03-12 |
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ID=90116932
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322306100.4U Active CN220577590U (en) | 2023-08-25 | 2023-08-25 | Automatic feeding winding and binding equipment for photovoltaic junction box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220577590U (en) |
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2023
- 2023-08-25 CN CN202322306100.4U patent/CN220577590U/en active Active
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