CN220560191U

CN220560191U - Track gauge baffle stamping forming device

Info

Publication number: CN220560191U
Application number: CN202322246160.1U
Authority: CN
Inventors: 王增玉; 元俊芳
Original assignee: Linzhou Public Service Railway Equipment Manufacturing Co ltd
Current assignee: Linzhou Public Service Railway Equipment Manufacturing Co ltd
Priority date: 2023-08-21
Filing date: 2023-08-21
Publication date: 2024-03-08
Anticipated expiration: 2033-08-21

Abstract

The utility model discloses a track gauge baffle stamping forming device which comprises a stamping table and a negative pressure pump, wherein support rods are symmetrically arranged on two sides of the top of the stamping table. According to the utility model, the adjusting disc and the sucker are adopted, in use, a worker stacks blanks needing to be punched in the upper material box, the blanks can be quickly moved into the punching groove on the surface of the adjusting disc through the suction of the sucker, the subsequent punching operation is convenient, and meanwhile, the punching, non-punching and idle punching grooves can be synchronously rotated through the rotation of the adjusting disc, so that the device can synchronously feed and discharge materials and punch operations, the whole time consumption is reduced, and meanwhile, the feeding and discharging positions are staggered from the punching operation positions, so that the phenomenon that the punching head hurts the workers due to misoperation of the worker is effectively avoided, the feeding and discharging are not needed to be manually participated, the safety of the operation is further improved, and the device has the advantages of high safety, high operation efficiency and labor saving in operation.

Description

Track gauge baffle stamping forming device

Technical Field

The utility model relates to the technical field of track gauge baffle stamping dies, in particular to a track gauge baffle stamping forming device.

Background

The gauge baffle is used in domestic railway construction, is mainly used for a standard gauge straight line and a prestress concrete track with a radius of more than or equal to 300m curve 50 or 60kg/m steel rail line, plays a very important role in driving safety, is a railway fitting, is used as a special-shaped section steel product, is complex in production process, has high requirements on operation technical level, and is generally processed by using a stamping die.

The prior art has the following publication numbers: CN213256667U is a gauge baffle whole stamping forming cold-working mould, including last fixing base and lower fixing base, the spread groove has been seted up at the top of going up the fixing base, the inside fixedly connected with fixed cover of spread groove, the top fixedly connected with traveller of lower fixing base, the bottom fixedly connected with punching press head of going up the fixing base, the top fixedly connected with connecting piece of going up the fixing base, the top fixedly connected with die table of fixing base down, the mould groove has been seted up at the top of die table, the inside fixedly connected with two side pieces of mould groove, two the spacing groove has all been seted up to the opposite one side of side piece. According to the cold-working die for integral stamping forming of the gauge baffle, through rebound adjustment, workers do not need to take out products manually, the processing efficiency of the gauge baffle is improved, and the workers can work safely.

The above patent still has certain drawbacks in use: the automatic ejection and blanking operation of the gauge baffle is realized through rebound adjustment, but when the automatic ejection and blanking operation is used, the spring is slowly abutted to the surface of the gauge baffle to deform and reset once the moving-out speed of the stamping head is low, so that the gauge baffle is easy to stop on the surface of the bearing plate and cannot be removed, people are required to take the gauge baffle manually, certain potential safety hazards exist, the die groove is located at the position right below the stamping head, certain potential safety hazards exist for the people in the process of feeding, the overall operation safety is not good, and the frequent manual feeding of the people not only increases the labor intensity of the people, but also can reduce the operation efficiency.

For the problems in the related art, no effective solution has been proposed at present.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the utility model provides a track gauge baffle stamping forming device which has the advantages of high safety, high operation efficiency and labor saving operation, thereby solving the problems in the prior art.

(II) technical scheme

In order to realize the advantages of high safety, high operation efficiency and labor saving operation, the utility model adopts the following specific technical scheme:

the utility model provides a track gauge baffle stamping forming device, includes stamping table and negative pressure pump, stamping table top both sides symmetry installs the bracing piece, bracing piece periphery top position sliding connection has the punching press board, punching press board bottom one side intermediate position fixed mounting has the punching press head, punching press board top intermediate position fixed mounting has the hydraulic stem, the hydraulic stem top is connected with the roof, the roof is located bracing piece top surface position, the punching press head is located stamping table top intermediate position fixed mounting under and has the loading board, loading board top intermediate position rotates and is connected with the regulating disk, the regulating disk bottom runs through loading board one side and is connected with the second servo motor, regulating disk top surface position encircles and is equipped with a plurality of punching press grooves of group, be located bracing piece surface position fixed mounting directly over the punching press groove has the removal frame, it is connected with the removal seat through lead screw and slide bar to remove frame surface position, and lead screw one end is connected with first servo motor, it installs electric telescopic handle to remove seat bottom both sides position symmetry, electric telescopic handle bottom fixed mounting has the adsorption plate, adsorption plate bottom surface position evenly installs a plurality of sucking discs.

Further, a feeding box is arranged on one side of the top of the bearing plate, a plurality of groups of telescopic spring rods are uniformly arranged at the bottom end position inside the feeding box, and feeding is fixedly arranged at the top end of each telescopic spring rod.

Further, a blanking box is abutted to the other side of the top of the bearing plate, and the blanking box consists of an inclined guide plate and a collecting box.

Further, a plurality of groups of reinforcing ribs are arranged at the bottom of the bearing plate.

Further, a negative pressure pump is fixedly arranged in the middle of the top end of the top plate, and one end of the negative pressure pump is connected with the sucker through a pipeline.

Further, the punch head is aligned with an innermost punch slot of the conditioning disk surface.

Further, the movable frame is aligned with the stamping groove on the outermost side of the surface of the adjusting disk.

Further, the size of the adsorption plate is smaller than the size of the punching groove.

(III) beneficial effects

Compared with the prior art, the utility model provides a track gauge baffle stamping forming device, which has the following beneficial effects:

(1) According to the utility model, the adjusting disc and the sucker are adopted, in the actual use process, personnel can pile blanks needing to be punched in the upper material box, the blanks can be quickly moved to the inside of the punching groove on the surface of the adjusting disc through the suction of the sucker, the subsequent punching operation is convenient, and meanwhile, the punching, non-punching and idle punching grooves can be synchronously rotated through the rotation of the adjusting disc, so that the device can synchronously feed and discharge materials and punch operations, the whole time consumption is reduced, the feeding and discharging positions are staggered from the punching operation positions, the phenomenon that the punching heads hurt the personnel due to misoperation of the personnel can be effectively avoided, the feeding and discharging operations do not need to be manually participated, and the device has the advantages of high safety, high operation efficiency and labor saving operation.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a gauge baffle press forming apparatus according to the present utility model;

FIG. 2 is a schematic diagram of the relative positional relationship of the punch head, the blanking box and the loading box of the present utility model;

FIG. 3 is a schematic view of the structure of the blanking box of the present utility model;

fig. 4 is a schematic structural view of the moving frame of the present utility model.

In the figure:

1. a stamping table; 2. a support rod; 3. a first servo motor; 4. a moving rack; 5. a stamping plate; 6. a top plate; 7. a negative pressure pump; 8. a hydraulic rod; 9. punching heads; 10. a movable seat; 11. an electric telescopic rod; 12. a carrying plate; 13. a feeding box; 14. a telescoping spring rod; 15. a feed plate; 16. reinforcing ribs; 17. an adjusting plate; 18. a second servo motor; 19. stamping a groove; 20. an adsorption plate; 21. a suction cup; 22. and (5) blanking.

Detailed Description

For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.

According to an embodiment of the present utility model, a gauge baffle press forming apparatus is provided.

The utility model is further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-4, the track gauge baffle stamping forming device according to the embodiment of the utility model comprises a stamping table 1 and a negative pressure pump 7, wherein supporting rods 2 are symmetrically arranged at two sides of the top of the stamping table 1, the outer peripheral top position of each supporting rod 2 is slidably connected with a stamping plate 5, a stamping head 9 is fixedly arranged at the middle position of one side of the bottom of each stamping plate 5, a hydraulic rod 8 is fixedly arranged at the middle position of the top of each stamping plate 5, the top end of each hydraulic rod 8 is connected with a top plate 6, the top plate 6 is positioned at the top surface position of each supporting rod 2, a bearing plate 12 is fixedly arranged under each stamping head 9 at the middle position of the top of each stamping table 1, an adjusting disc 17 is rotatably connected with a plurality of groups of stamping grooves 19 which penetrate through one side of each bearing plate 12 and are connected with a second servo motor 18, a moving frame 4 is fixedly arranged at the top surface position of each adjusting disc 17, a moving seat 10 is fixedly arranged at the position of the bottom of each moving frame 4 through a screw rod, one end of each screw rod is connected with a moving seat 3, one end of each screw rod is connected with a first servo motor 10, two sides are connected with a plurality of electric motor rods 11, a plurality of telescopic rods 20 are uniformly arranged at the bottom end positions of each telescopic rod 11 are symmetrically arranged at the bottom end positions, and a plurality of telescopic rods 20 are uniformly arranged at the telescopic rods 20 are uniformly.

In one embodiment, a loading box 13 is arranged on one side of the top of the loading plate 12, a plurality of groups of telescopic spring rods 14 are uniformly arranged at the bottom end position inside the loading box 13, a feeding plate 15 is fixedly arranged at the top end of each telescopic spring rod 14, each telescopic spring rod 14 is composed of a spring and a telescopic rod, when the whole weight of the blank is reduced after the blank is adsorbed away, the spring deformation is reset to drive the telescopic rods to extend outwards, the feeding plate 15 is lifted integrally, the blank below can be lifted to the top position of the loading box 13 again, and the suction disc 21 is convenient to adsorb and feed.

In one embodiment, the other side of the top of the carrier plate 12 is abutted with a blanking box 22, the blanking box 22 is composed of an inclined guide plate and a collecting box, the collecting operation can be carried out on the gauge baffle through the blanking box 22, subsequent processing is facilitated, and the inclined guide plate is arranged to facilitate sliding of the gauge baffle.

In one embodiment, a plurality of groups of reinforcing ribs 16 are installed at the bottom of the bearing plate 12, and the bearing plate 12 can be connected through the reinforcing ribs 16, so that the use strength of the bearing plate is enhanced.

In one embodiment, a negative pressure pump 7 is fixedly arranged at the middle position of the top end of the top plate 6, and one end of the negative pressure pump 7 is connected with a sucker 21 through a pipeline.

In one embodiment, the punch head 9 is aligned with the innermost punch slot 19 of the surface of the conditioner disk 17.

In one embodiment, the movable frame 4 is aligned with the stamping groove 19 on the outermost surface of the adjusting disc 17, and the stamping head 9 and the movable frame 4 are arranged in a position relation with the stamping groove 19, so as to avoid the influence of feeding and discharging materials and stamping structures and reduce the probability of occurrence of operation danger.

In one embodiment, the size of the adsorption plate 20 is smaller than the size of the punching groove 19, and the size is set to ensure that the adsorption plate 20 can smoothly enter the punching groove 19, so that the feeding of blanks and the discharging of the gauge baffle are convenient.

Working principle: in the in-service use, personnel can put the gauge baffle stock that needs punching press to handle in the inside feed plate 15 position of last feed box 13, after the stock is piled up and is accomplished, can remove the movable seat 10 to the position directly over the stock through the operation of first servo motor 3, then can laminate adsorption plate 20 on the surface of stock through the ejecting of electric telescopic handle 11, then can take out the gas between sucking disc 21 and the stock through the operation of negative pressure pump 7, make the negative pressure between them present, and then adsorb the stock through sucking disc 21, then can remove the stock to the punching press inslot 19 on regulating plate 17 surface through the reverse operation of movable seat 10, after the stock material is loaded and accomplished, can drive regulating plate 17 wholly and rotate through the operation of second servo motor 18, the punching press groove 19 of putting the stock material is moved to the position under punching press head 9, and the gauge baffle and idle punching press groove 19 of punching press completion can remove the movable frame 4 below of both sides respectively, convenience follow-up automatic feeding and the low pressure of taking place, and the low cost of operation can be realized, and the safety performance of the personnel can be realized, and the safety of the personnel is reduced, and the safety of the personnel is realized, the safety and the position is reduced and the safety of the personnel is reduced and the safety of the whole and is used for the operation is more and the time-saving and can be reduced and the whole and the position is more safe to the required to be used to the operation and to realize.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The track gauge baffle stamping forming device comprises a stamping table (1) and a negative pressure pump (7), and is characterized in that support rods (2) are symmetrically arranged at two sides of the top of the stamping table (1), stamping plates (5) are slidably connected to the top positions of the periphery of the support rods (2), stamping heads (9) are fixedly arranged at the middle positions of one sides of the bottoms of the stamping plates (5), hydraulic rods (8) are fixedly arranged at the middle positions of the tops of the stamping plates (5), top plates (6) are connected with top plates (6) at the surface positions of the tops of the support rods (2), bearing plates (12) are fixedly arranged at the middle positions of the tops of the stamping heads (9) which are positioned right below the stamping table (1), regulating plates (17) are rotatably connected to the middle positions of the tops of the bearing plates (12), a plurality of groups of stamping grooves (19) are circumferentially arranged at the surface positions of the tops of the regulating plates (17) which are connected with a second servo motor (18), a plurality of screw rods (4) are fixedly arranged at the surface positions of the bottoms of the support rods (2), a screw rod (4) are fixedly connected to one end of the screw rods (4), electric telescopic rods (11) are symmetrically arranged at two sides of the bottom end of the movable seat (10), adsorption plates (20) are fixedly arranged at the bottom ends of the electric telescopic rods (11), and a plurality of groups of suckers (21) are uniformly arranged at the surface positions of the bottom ends of the adsorption plates (20).

2. The gauge baffle stamping forming device according to claim 1, wherein a feeding box (13) is arranged on one side of the top of the bearing plate (12), a plurality of groups of telescopic spring rods (14) are uniformly arranged at the bottom end position inside the feeding box (13), and a feeding plate (15) is fixedly arranged at the top end of each telescopic spring rod (14).

3. The gauge baffle plate stamping forming device according to claim 1, wherein a blanking box (22) is abutted to the other side position of the top of the bearing plate (12), and the blanking box (22) is composed of an inclined stock guide plate and a collecting box.

4. The gauge baffle press forming device as claimed in claim 1, wherein the carrier plate (12) is provided with a plurality of sets of reinforcing ribs (16) at a bottom position.

5. The gauge baffle plate stamping forming device according to claim 1, wherein a negative pressure pump (7) is fixedly arranged in the middle of the top end of the top plate (6), and one end of the negative pressure pump (7) is connected with a sucker (21) through a pipeline.

6. The gage stop press forming device of claim 1, wherein the press head (9) is aligned with an innermost press groove (19) of the surface of the adjustment plate (17).

7. The gauge baffle press forming device according to claim 1, characterized in that the moving frame (4) is aligned with the outermost stamping groove (19) of the surface of the adjusting disc (17).

8. The gauge baffle press forming apparatus as claimed in claim 1, wherein the suction plate (20) is smaller in size than the press slot (19).