CN211387669U - Steel panel integrated into one piece device - Google Patents
Steel panel integrated into one piece device Download PDFInfo
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- CN211387669U CN211387669U CN201921644038.7U CN201921644038U CN211387669U CN 211387669 U CN211387669 U CN 211387669U CN 201921644038 U CN201921644038 U CN 201921644038U CN 211387669 U CN211387669 U CN 211387669U
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- cutting
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Abstract
The utility model provides a steel panel integrated into one piece device, including pay-off frame, box, transmission roller, cutting mechanism, piercing press, stamping forming mechanism, conveying chain, support, the forming mechanism that bends, anchor clamps, welding mechanism and damping support. The utility model relates to a steel panel integrated into one piece device can pass through integration equipment and get up the effectual combination of each step of panel production process, the integration degree is high, the centre does not need the manual work to operate, reduce manual operation time and energy, production facility is simple easy to operate, degree of automation is high, equipment safety can be strong, long service life, can shorten process time greatly, can effectively eliminate the static that the production process produced, improve production efficiency and improve equipment security, the reliability, improve the operational environment quality, guarantee product quality.
Description
Technical Field
The utility model belongs to the technical field of steel panel processing equipment, concretely relates to steel panel integrated into one piece device.
Background
In the process of producing steel plates, the plate forming machine is necessary equipment for ensuring the length, straightness, balance, no tortuosity, smooth finish, shape and contour definition and the like of the plates. The sheet forming machine needs to be capable of automatically controlling the functions of length, quantity, forming, blanking, discharging, cutting and the like. At present, the fashioned whole process of panel can only be accomplished to current panel make-up machine often need carry out secondary or processing many times to panel, and some steps need the manual work to operate, and the integration degree is lower, and the production process is loaded down with trivial details, and the operational environment of development formula can cause certain pollution and influence to operational environment, and manual operation easily produces the error to work efficiency is low, and the static that production process produced in addition also can cause very big influence and destruction to the device.
SUMMERY OF THE UTILITY MODEL
Therefore, in order to solve the problem and the not enough of above-mentioned current steel panel forming device existence, the utility model aims to provide a steel panel integrated into one piece device can get up each step of panel production process is effectual to combine through integration equipment, and the integration degree is high, can shorten process time greatly, improves production efficiency and improve equipment security, reliability, improves operational environment quality, guarantees product quality.
In order to achieve the purpose, the utility model provides a steel plate integrated forming device, which comprises a feeding frame, a box body, a transmission roller, a cutting mechanism, a punching machine, a punch forming mechanism, a conveying chain, a bracket, a bending forming mechanism, a clamp, a welding mechanism and a damping support; the machine frame is provided with the box body, the transmission roller, the cutting mechanism, the punching machine, the punch forming mechanism and the conveying chain are arranged in the box body, the transmission roller is connected with the cutting mechanism, the cutting mechanism comprises a cutting machine and a lifting positioning block, the cutting mechanism is connected with the punching machine through the conveying chain, the punching machine is connected with the punch forming mechanism through the conveying chain, the punch forming mechanism comprises an air compressor, an upper die base and a lower die base, the punch forming mechanism is connected with the support through the conveying chain, the bending forming mechanism is arranged on one side of the support, the bending forming mechanism comprises a bender, a rotating shaft, a motor, a moving base and a sliding groove, the bender is connected with the motor through the rotating shaft, the motor is arranged on the moving base, the sliding groove is formed below the moving seat, the welding mechanism is arranged on the side, close to the bending forming mechanism, of the box body, the welding mechanism comprises a mechanical arm and a welding head, and the vibration reduction support is arranged at the bottom of the rack.
Preferably, still be provided with length adjustment mechanism in the cutting mechanism, length adjustment mechanism is including setting up the length inductor of cutting machine bottom and the spout at top can be adjusted according to length inductor and spout the position of cutting machine to can effectively adjust the cutting length of steel sheet, guarantee product quality.
Preferably, the bending device comprises a plurality of driving rollers and a bending roller, the driving rollers pass through the rotating shaft and be connected with the motor, the bending roller is connected with the cylinder, and steel can be effectively bent.
Preferably, the bending forming mechanism is further provided with the clamp on one side of the box body, so that the bending forming mechanism can effectively position and fix the plate in work, and the work stability and the work efficiency are guaranteed.
Preferably, a cooling device is arranged inside the box body, the cooling device comprises a temperature sensor, an air cooler and an air outlet, the temperature inside the box body can be effectively monitored and adjusted, and the working safety of the device is guaranteed.
Preferably, the static electricity eliminating device is arranged on the inner side of the top of the rack, so that static electricity generated in the running process of the device can be eliminated in time, and influence and damage to the production process caused by accumulation and discharge of the static electricity are avoided.
The utility model discloses the beneficial effect who produces does: can get up the effectual combination of each step of panel production process through integration equipment, the integration degree is high, does not need the manual work to operate in the middle of, reduces manual operation time and energy, and production facility is simple easy to operate, degree of automation is high, and equipment security can be strong, and long service life can shorten process time greatly, can effectively eliminate the static that the production process produced, improves production efficiency and improve equipment security, reliability, improves operational environment quality, guarantees product quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only one embodiment of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of an integrated forming device for steel plates of the present invention;
FIG. 2 is a schematic structural view of a bending device in an integrated forming apparatus for steel plates
Wherein, 1, a feeding frame; 2. a frame; 3. a box body; 4. a transfer roller; 5. a cutter; 6. lifting a positioning block; 7. a punching machine; 8. a gas compressor; 9. an upper die holder; 10. a lower die holder; 11. a conveyor chain; 12. a support; 13. a bender; 131. a driving roller; 132. bending rollers; 133. a cylinder; 14. a rotating shaft; 15. a motor; 16. a movable seat; 17. a chute; 18. a mechanical arm; 19. a welding head; 20. a clamp; 21. and the vibration reduction support is provided.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and specific embodiments of the present invention will be described with reference to the accompanying drawings.
Fig. 1 and 2 show an integrated forming device for steel plates, which comprises a feeding frame 1, a frame 2, a box body 3, a transmission roller 4, a cutting mechanism, a punching machine 7, a punch forming mechanism, a conveying chain 11, a support 12, a bending forming mechanism, a clamp 20, a welding mechanism and a damping support 21; the box body 3 is arranged on the rack 2, the transmission roller 4, the cutting mechanism, the punching machine 7, the stamping forming mechanism and the conveying chain 11 are arranged inside the box body 3, the transmission roller 4 is connected with the cutting mechanism, the cutting mechanism comprises a cutting machine 5 and a lifting positioning block 6, the cutting mechanism is connected with the punching machine 7 through the conveying chain 11, the punching machine 7 is connected with the stamping forming mechanism through the conveying chain 11, the stamping forming mechanism comprises an air compressor 8, an upper die base 9 and a lower die base 10, the stamping forming mechanism is connected with the support 12 through the conveying chain 11, the bending forming mechanism is arranged on one side of the support 12, the bending forming mechanism comprises a bender 13, a rotating shaft 14, a motor 15, a moving base 16 and a sliding groove 17, the bender 13 is connected with the motor 15 through the rotating shaft 14, the motor 15 is installed on the moving seat 16, the sliding groove 17 is arranged below the moving seat 16, the welding mechanism is arranged on the side, close to the bending forming mechanism, of the box body 3, the welding mechanism comprises a mechanical arm 18 and a welding head 19, and the vibration reduction support 21 is arranged at the bottom of the rack 2.
Further, still be provided with length adjustment mechanism in the cutting mechanism, length adjustment mechanism is including setting up the length inductor of 5 bottoms of cutting machine and the spout at top can be adjusted according to length inductor and spout the position of cutting machine 5 to can effectively adjust the cutting length of steel sheet, guarantee product quality.
Further, the bending device 13 is composed of a plurality of driving rollers 131 and a bending roller 132, the driving rollers 131 are connected with the motor 15 through the rotating shaft 14, and the bending roller 132 is connected with an air cylinder 133, so that steel materials can be effectively bent.
Further, the bending forming mechanism is also arranged on one side of the box body 3, the clamp 20 can effectively position and fix the plate when the bending forming mechanism works, and the working stability and the working efficiency are guaranteed.
Further, the inside cooling device that is provided with of box 3, cooling device includes temperature sensor, air-cooler and air outlet, can effectively monitor and adjust the inside temperature of box 3 guarantees the security of device work.
Furthermore, the inside of the top of the frame 2 is provided with a static electricity eliminating device, so that static electricity generated in the running process of the device can be eliminated in time, and the influence and damage to the production process caused by the accumulation and discharge of the static electricity are avoided.
The utility model discloses working method or theory of operation: steel plates are rolled and placed on a feeding frame 1, the feeding frame 1 automatically feeds the steel plates to a transmission roller 4 through rotation, the steel plates are conveyed to a cutting mechanism through the transmission roller 4, after the length of the steel plates is fixedly measured by a length adjusting mechanism and a lifting positioning block 6 of the cutting mechanism, the cutting machine 5 cuts the steel plates, the cut steel plates are conveyed to the lower portion of a punching machine 7 through a conveying chain 11 to be punched, the steel plates after punching are conveyed to a lower die base 10 of a punch forming mechanism through the conveying chain 11, then an air compressor 8 drives an upper die base 9 to punch the steel plates, the plates after punch forming are conveyed to the upper portion of a support 12 through the conveying chain 11, then the plates are placed into the middle of two transmission rollers 131 in a bender 13 through a chute 17 through a moving base 16 of the bending forming mechanism, a motor 15 is started, and the motor 15 drives the transmission rollers 131 in the bender 13 to rotate, the plate is driven, when the plate is driven to a position needing to be bent, the air cylinder 133 is started, the air cylinder 133 pushes the bending roller 132 to ascend, so that the plate is bent, the bending angle of the plate can be adjusted by controlling the ascending distance of the bending roller 132 pushed by the air cylinder 133, the maximum bending angle is 90 degrees, and the bending roller 132 is flush with the driving roller 131 above the bending roller at the moment; after bending, the cylinder 133 drives the bending roller 132 to return to the original position, the motor 15 stops working, so that bending of the first bending point is completed, a plurality of bending points can be sequentially bent according to the steps, a steel plate frame body can be finally formed, then two connecting ends of the bent and formed frame body can be welded through the welding head 19 on the mechanical arm 18, and plate forming is completed.
The utility model discloses the beneficial effect who produces does: can get up the effectual combination of each step of panel production process through integration equipment, the integration degree is high, does not need the manual work to operate in the middle of, reduces manual operation time and energy, and production facility is simple easy to operate, degree of automation is high, and equipment security can be strong, and long service life can shorten process time greatly, can effectively eliminate the static that the production process produced, improves production efficiency and improve equipment security, reliability, improves operational environment quality, guarantees product quality.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (6)
1. The utility model provides a steel panel integrated into one piece device which characterized in that: the device comprises a feeding frame, a rack, a box body, a transmission roller, a cutting mechanism, a punching machine, a punch forming mechanism, a conveying chain, a support, a bending forming mechanism, a clamp, a welding mechanism and a vibration damping support; the machine frame is provided with the box body, the transmission roller, the cutting mechanism, the punching machine, the punch forming mechanism and the conveying chain are arranged in the box body, the transmission roller is connected with the cutting mechanism, the cutting mechanism comprises a cutting machine and a lifting positioning block, the cutting mechanism is connected with the punching machine through the conveying chain, the punching machine is connected with the punch forming mechanism through the conveying chain, the punch forming mechanism comprises an air compressor, an upper die base and a lower die base, the punch forming mechanism is connected with the support through the conveying chain, the bending forming mechanism is arranged on one side of the support, the bending forming mechanism comprises a bender, a rotating shaft, a motor, a moving base and a sliding groove, the bender is connected with the motor through the rotating shaft, the motor is arranged on the moving base, the sliding groove is formed below the moving seat, the welding mechanism is arranged on the side, close to the bending forming mechanism, of the box body, the welding mechanism comprises a mechanical arm and a welding head, and the vibration reduction support is arranged at the bottom of the rack.
2. The integrated forming device for steel plates as claimed in claim 1, wherein a length adjusting mechanism is further arranged in the cutting mechanism, and the length adjusting mechanism comprises a length sensor arranged at the bottom of the cutting machine and a sliding chute arranged at the top.
3. The integrated forming device for steel plates as claimed in claim 1, wherein the bender is composed of a plurality of driving rollers and a bending roller, the driving rollers are connected with the motor through the rotating shaft, and the bending roller is connected with an air cylinder.
4. The integrated forming device for steel plate as claimed in claim 1, wherein the bending forming mechanism is further provided with the clamp at one side of the box body.
5. The integrated forming device for steel plates as claimed in claim 1, wherein a cooling device is arranged inside the box body, and the cooling device comprises a temperature sensor, an air cooler and an air outlet.
6. The integrated forming device for steel plate as claimed in claim 1, wherein the inner side of the top of the frame is provided with a static electricity eliminating device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921644038.7U CN211387669U (en) | 2019-09-29 | 2019-09-29 | Steel panel integrated into one piece device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921644038.7U CN211387669U (en) | 2019-09-29 | 2019-09-29 | Steel panel integrated into one piece device |
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| Publication Number | Publication Date |
|---|---|
| CN211387669U true CN211387669U (en) | 2020-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921644038.7U Active CN211387669U (en) | 2019-09-29 | 2019-09-29 | Steel panel integrated into one piece device |
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| Country | Link |
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| CN (1) | CN211387669U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112475084A (en) * | 2020-11-10 | 2021-03-12 | 陈智 | Hardware handle stamping equipment |
| CN113172434A (en) * | 2021-03-31 | 2021-07-27 | 无锡威科机电制造有限公司 | Traceable production and manufacturing method for precision parts in wind power generation cabin based on industrial Ethernet |
| CN113752041A (en) * | 2021-11-10 | 2021-12-07 | 潍坊炜桦冷弯机械制造有限公司 | Integrated into one piece equipment |
| CN115055978A (en) * | 2022-08-17 | 2022-09-16 | 广东名田科技有限公司 | Production processing equipment of metalwork for block terminal |
| CN115464399A (en) * | 2022-10-19 | 2022-12-13 | 吉林精工汽配研制有限公司 | Automatic production system of stamping assembly |
-
2019
- 2019-09-29 CN CN201921644038.7U patent/CN211387669U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112475084A (en) * | 2020-11-10 | 2021-03-12 | 陈智 | Hardware handle stamping equipment |
| CN113172434A (en) * | 2021-03-31 | 2021-07-27 | 无锡威科机电制造有限公司 | Traceable production and manufacturing method for precision parts in wind power generation cabin based on industrial Ethernet |
| CN113752041A (en) * | 2021-11-10 | 2021-12-07 | 潍坊炜桦冷弯机械制造有限公司 | Integrated into one piece equipment |
| CN115055978A (en) * | 2022-08-17 | 2022-09-16 | 广东名田科技有限公司 | Production processing equipment of metalwork for block terminal |
| CN115055978B (en) * | 2022-08-17 | 2022-12-02 | 广东名田科技有限公司 | Production processing equipment of metalwork for block terminal |
| CN115464399A (en) * | 2022-10-19 | 2022-12-13 | 吉林精工汽配研制有限公司 | Automatic production system of stamping assembly |
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