CN220552779U - Visual detection device for energy efficiency instrument detection assembly line - Google Patents
Visual detection device for energy efficiency instrument detection assembly line Download PDFInfo
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- CN220552779U CN220552779U CN202321470214.6U CN202321470214U CN220552779U CN 220552779 U CN220552779 U CN 220552779U CN 202321470214 U CN202321470214 U CN 202321470214U CN 220552779 U CN220552779 U CN 220552779U
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- 238000001514 detection method Methods 0.000 title claims abstract description 38
- 230000000007 visual effect Effects 0.000 title claims abstract description 16
- 238000003032 molecular docking Methods 0.000 claims abstract description 27
- 238000013519 translation Methods 0.000 claims abstract description 18
- 238000007689 inspection Methods 0.000 claims abstract description 10
- 238000011179 visual inspection Methods 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims 1
- 210000001503 joint Anatomy 0.000 description 15
- 238000010586 diagram Methods 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
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Abstract
The utility model discloses a visual detection device for an energy efficiency instrument detection assembly line, which comprises a box body frame, a camera, a key mechanism assembly and an automatic docking mechanism, wherein the camera is arranged on the box body frame; the camera is arranged above the box body frame; the key mechanism assembly comprises a key manipulator, a key lifting mechanism and a key translation mechanism, wherein the key translation mechanism is transversely arranged at the upper end of the box body frame, the key lifting mechanism is arranged on the key translation mechanism, and the key manipulator is arranged at the tail end of the key lifting mechanism; the automatic docking mechanism comprises an energy efficiency tray, a docking assembly and a push-pull cylinder, wherein the energy efficiency tray is arranged at the bottom of the box frame and used for supporting an energy efficiency instrument to be detected, the docking assembly is arranged beside the energy efficiency tray, and the push-pull cylinder is used for pushing the docking assembly to displace; the device cooperation detects the full automated inspection of assembly line can realize energy efficiency instrument, improves detection efficiency, reduce detection cost.
Description
Technical Field
The utility model relates to the technical field of production detection of energy efficiency instrument products, in particular to a visual detection device for an energy efficiency instrument detection assembly line.
Background
The existing energy efficiency instrument verification (detection) device is completed by manually operating a verification platform body, and the accuracy and the appearance integrity of display characters of a liquid crystal display to be detected are required to be checked and judged manually. The operation mode has the advantages of high labor intensity, low efficiency, low accuracy and potential safety hazard.
In order to better realize the detection work of the energy efficiency instrument, the manual detection mode of the energy efficiency instrument is changed into a full-automatic assembly line detection mode, which is a necessary trend.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a full-automatic assembly line detection device for energy efficiency instrument products, which saves labor, reduces cost and improves efficiency.
In order to solve the technical problems, the technical scheme provided by the utility model is as follows:
a visual detection device for an energy efficiency instrument detection assembly line comprises a box body frame, a key mechanism assembly, an automatic docking mechanism and a camera; wherein the camera is arranged above the box body frame;
the key mechanism assembly comprises a key translation mechanism, a key lifting mechanism and a key manipulator, wherein the key translation mechanism is transversely arranged at the upper end of the box body frame, the key lifting mechanism is arranged on the key translation mechanism, and the key manipulator is arranged at the tail end of the key lifting mechanism;
the automatic docking mechanism comprises an energy efficiency tray, a docking assembly and a push-pull cylinder, wherein the energy efficiency tray is arranged at the bottom of the box frame and used for supporting an energy efficiency instrument to be detected, the docking assembly is arranged beside the energy efficiency tray, and the push-pull cylinder is used for pushing the docking assembly to displace; the bottom of the box frame is further provided with a guide rail for conveying the energy efficiency instrument to be detected, and the energy efficiency tray is arranged on the guide rail.
Further, a jacking cylinder is further arranged at the bottom of the energy efficiency tray and used for lifting the positioning energy efficiency tray.
Further, the butt joint assembly and the air cylinder are correspondingly arranged on two sides of the energy efficiency tray with the butt joint interfaces on the energy efficiency tray.
Further, the key translation mechanism comprises two first guide rail slipway modules arranged on two opposite sides of the box body frame, a second guide rail slipway module transversely arranged between the two first guide rail slipway modules, and a moving part arranged on the second guide rail, and the key lifting mechanism is arranged on the moving part.
Further, the bottom of the box frame is provided with movable wheels at the corners around.
Further, the number of cameras is set to two.
Compared with the prior art, the visual detection device for the energy efficiency instrument detection assembly line has the following beneficial effects:
(1) The visual detection device is provided with a butt joint assembly and a push-pull cylinder for pushing the butt joint assembly to displace; the full automation realizes the butt joint with the energy efficiency instrument to be detected, the appearance image of the energy efficiency instrument to be detected is obtained through the key mechanism component and the camera, and the full automation detection of the energy efficiency instrument to be detected is realized by matching with the assembly line, so that the labor is saved, the cost is reduced, and the efficiency is improved;
(2) The visual detection device can be compatible with energy efficiency instrument products with various orientations and phenotypes through the butt joint components and the push-pull air cylinders pushing the butt joint components to displace are arranged on the two sides of the energy efficiency tray.
Drawings
FIG. 1 is a schematic diagram of a visual inspection apparatus for an energy efficiency meter inspection pipeline according to an embodiment;
FIG. 2 is a schematic diagram of an internal structure of a visual inspection device for an energy efficiency meter inspection pipeline according to an embodiment;
FIG. 3 is a structural side view of a visual inspection device for an energy efficient meter inspection line provided in an embodiment;
FIG. 4 is a schematic structural diagram of a key mechanism assembly according to an embodiment;
FIG. 5 is a schematic view of an embodiment of an automated docking assembly;
the main reference numerals illustrate:
1-a box frame; 11-a moving wheel; 12-top plate; 13-split door panels; 14-pressing type buckling door plate; 15-side plates; 2-a key mechanism assembly; 21-a key translation mechanism; 211-a first guide rail sliding table module; 212-a second guide rail sliding table module; 213-a mover; 22-a key lifting mechanism; 23-a key manipulator; 3-an automatic docking assembly; 31-an energy efficiency tray; 32-a docking assembly; 33-push-pull cylinder; 34-a guide rail; 35-jacking cylinder; 36-lifting the positioning plate; 4-camera.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "inner", "outer", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, integrally connected, or detachably connected; may be a communication between the interiors of two elements; may be directly or indirectly through an intermediate medium, and the specific meaning of the terms in the present utility model will be understood by those skilled in the art in specific cases.
Referring to fig. 1-3, the utility model provides a visual inspection device for an energy efficiency instrument inspection pipeline, which comprises a box frame 1, a key mechanism assembly 2, an automatic docking mechanism 3 and a camera 4.
Referring specifically to fig. 4, the key mechanism assembly 2 includes a key translation mechanism 21, a key lifting mechanism 22 and a key manipulator 23, where the key translation mechanism 21 is transversely arranged at the upper end of the box frame 1, the key lifting mechanism 22 is arranged on the key translation mechanism 21, and the number of the key manipulators 23 is two and arranged at the tail end of the key lifting mechanism 22; the key manipulator 23 can realize movement in the horizontal direction through the key translation mechanism 21, and can realize movement in the vertical direction through the key lifting mechanism 22.
The key translation mechanism 21 comprises two first guide rail sliding table modules 211 arranged on two opposite sides of the box frame, a second guide rail sliding table module 212 transversely arranged between the two first guide rail sliding table modules 211, and a moving piece 213 arranged on the second guide rail sliding table module 212, and the key lifting mechanism 22 is arranged on the moving piece 213.
Referring specifically to fig. 5, the automatic docking mechanism 3 includes an energy efficiency tray 31 disposed at the bottom of the box frame 1 for supporting an energy efficiency instrument to be detected, a docking assembly 32 disposed beside the energy efficiency tray 31, and a push-pull cylinder 33 for pushing the docking assembly 32 to displace; the bottom of the box frame 1 is further provided with a guide rail 34, and the energy efficiency tray 31 is arranged on the guide rail 34 and used for supporting an energy efficiency instrument to be detected, and a conveying belt is arranged on the guide rail 34 to transport the energy efficiency instrument to be detected. The bottom of the energy efficiency tray 31 is also provided with a jacking cylinder 35 for jacking the energy efficiency tray 31 to be separated from the guide rail conveying belt so as to reduce friction; the jacking locating plate 36 is arranged above the jacking cylinder 35 and used for limiting the jacking distance of the jacking cylinder 35 so that the butt joint opening of the butt joint assembly 32 and the energy efficiency instrument to be detected is located on a uniform horizontal plane, and automatic butt joint between the energy efficiency instrument to be detected and the butt joint assembly 32 is convenient to achieve.
Referring to fig. 3, the camera 4 is disposed above the box frame 1, and is used for capturing images of the energy efficiency meter when the energy efficiency meter is tested; the barcode information on the panel can be clearly photographed by using the high-resolution camera 4, and the number is set to two.
In this embodiment, the bottom of the box frame 1 is provided with moving wheels 11 at the corners of the periphery, so as to facilitate the movement of the visual detection device; the upper part of the box frame 1 is provided with a fixed top plate 12, and two opposite side surfaces of the box frame 1 along the axial direction of the guide rail 34 are provided with movable door plates; the movable door plate comprises a split door plate 13 with a visual window arranged at the upper end and a pressing type buckling door plate 14 arranged at the lower end, and side plates 15 which are arranged at the upper end and the lower end of the other two side surfaces and are in a unified horizontal plane with the buckling door plate 14.
The system also comprises a control system for controlling the movement of the key translation mechanism 21 and the key lifting mechanism 22, the operation parameters of the key manipulator 23 and the shooting action parameters of the camera 4, and identifying and judging the image information shot by the camera 4.
In this embodiment, it is preferable that the two sides of the energy efficiency tray 31 are provided with corresponding docking assemblies 32 and push-pull cylinders 33. Wherein, one side is provided with the butt joint spare of 6 cylinders and corresponding interface, and the opposite side is provided with the butt joint spare of 2 cylinders and corresponding interface, the butt joint spare with interface on the energy efficiency tray 31 is corresponding to this supports the gauge detection of multiple phenotype, multiple orientation, can test the energy efficiency equipment of various phenotypes in a flexible way. The phenotypes of common meter products in which compatibility is possible are: the intelligent power distribution system comprises a national network special transformer III type, a national network concentrator I type, a south network load management terminal, a south network distribution transformer monitoring and metering terminal, a China intelligent distribution transformer/integration terminal, a national south network modularized terminal and the like, namely the intelligent power distribution system can cover detection work of most energy efficiency instrument products. The vision detection device is matched with an automatic assembly line to realize full-automatic detection of instrument products.
The visual detection device for the energy efficiency instrument detection assembly line has the following working principle: when the energy efficiency tray 31 is conveyed and positioned in the visual detection device, the lifting cylinder 35 positioned at the bottom of the energy efficiency tray 31 moves to lift the height of the energy efficiency tray 31, and the lifting positioning plate 36 positions the energy efficiency tray 31 so that the interface of the energy efficiency tray 31 and the docking assembly 32 are at the same horizontal height; at this time, the push-pull air cylinder 33 pushes the docking assembly 32 to displace in a direction close to the energy efficiency instrument to be detected and complete docking with the interface of the energy efficiency tray 31, and the energy efficiency tray 31 is electrically connected with the energy efficiency instrument to be detected. After the butt joint is finished, the key mechanism component 2 performs key testing, and the camera 4 simultaneously performs shooting of image information of the energy efficiency instrument to be detected. The shooting content comprises: the visual types such as power lamp display, liquid crystal display, panel asset code and the like can detect and read information. After shooting is completed, the lifting cylinder 35 descends, and the energy efficiency tray 31 is conveyed away from the visual detection device.
The visual detection device for the energy efficiency meter detection pipeline supports meter detection with multiple phenotypes and multiple orientations. Each type of phenotype is provided with corresponding template definitions in the control system, so that detection of various phenotypes can be realized, and energy efficiency equipment of the various phenotypes can be flexibly detected. The high-resolution camera can clearly read bar code information on the panel so that the system can automatically detect or manually check the bar code information.
In summary, the foregoing description is only of the preferred embodiments of the utility model, and is not intended to limit the utility model to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.
Claims (6)
1. The visual detection device for the energy efficiency instrument detection assembly line is characterized by comprising a box body frame (1), a key mechanism assembly (2), an automatic docking mechanism (3) and a camera (4); wherein the camera is arranged above the box body frame;
the key mechanism assembly comprises a key translation mechanism (21), a key lifting mechanism (22) and a key manipulator (23), wherein the key translation mechanism is transversely arranged at the upper end of the box body frame, the key lifting mechanism is arranged on the key translation mechanism, and the key manipulator is arranged at the tail end of the key lifting mechanism;
the automatic docking mechanism comprises an energy efficiency tray (31) arranged at the bottom of the box frame and used for supporting an energy efficiency instrument to be detected, a docking assembly (32) arranged beside the energy efficiency tray, and a push-pull cylinder (33) pushing the docking assembly to displace; the bottom of the box frame is further provided with a guide rail (34) for conveying the energy efficiency instrument to be detected, and the energy efficiency tray is arranged on the guide rail.
2. The visual inspection device for an energy efficiency meter inspection line according to claim 1, wherein a jacking cylinder (35) and a jacking positioning plate (36) are further arranged at the bottom of the energy efficiency tray for lifting the energy efficiency tray.
3. The visual inspection device for an energy meter inspection line of any one of claims 1-2, wherein the docking assembly and cylinder are disposed on opposite sides of the energy efficiency tray corresponding to a docking interface on the energy efficiency tray.
4. A visual inspection apparatus for an energy efficient instrument inspection line according to claim 3, wherein the key translation mechanism comprises two first rail slide modules (211) disposed on opposite sides of the box frame, a second rail slide module (212) disposed transversely between the two first rail slide modules, and a moving member (213) disposed on the second rail, and the key lifting mechanism is disposed on the moving member.
5. A visual inspection apparatus for an energy efficient meter inspection line according to claim 3, wherein the bottom of the box frame is provided with moving wheels (11) at peripheral corners.
6. A visual inspection apparatus for an energy efficient meter inspection pipeline according to claim 3, wherein the number of cameras is set to two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321470214.6U CN220552779U (en) | 2023-06-09 | 2023-06-09 | Visual detection device for energy efficiency instrument detection assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321470214.6U CN220552779U (en) | 2023-06-09 | 2023-06-09 | Visual detection device for energy efficiency instrument detection assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220552779U true CN220552779U (en) | 2024-03-01 |
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ID=90008784
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321470214.6U Active CN220552779U (en) | 2023-06-09 | 2023-06-09 | Visual detection device for energy efficiency instrument detection assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220552779U (en) |
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2023
- 2023-06-09 CN CN202321470214.6U patent/CN220552779U/en active Active
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