CN220536942U - Charging basket feeding device - Google Patents

Abstract

The utility model discloses a charging device for charging baskets, wherein a rack is provided with a containing cavity for containing a plurality of charging baskets which are stacked; the lifting mechanism is provided with a lifting supporting plate, and the lifting supporting plate is arranged at the lower part of the accommodating cavity; the separating mechanism comprises a screw rod and a first motor, the screw rod is arranged at the side edge of the accommodating cavity, a screw groove is formed in the outer wall of the upper end of the screw rod, and the screw groove can accommodate the flanging of the charging basket; the first sensor is positioned above the lifting supporting plate, and when the first sensor detects a charging basket, the first motor is started; the translation pushing hands are arranged on the upper portion of the accommodating cavity, and the translation pushing hands can push the charging basket to leave the accommodating cavity. The lifting supporting plate of the lifting mechanism drives the charging basket to lift, when the charging basket lifts to trigger the first sensor, the lifting mechanism stops, the separating mechanism is started, the spiral rod separates the uppermost charging basket through the spiral groove, and then the separated charging basket is pushed away through the translation pushing handle, so that automatic separation and feeding of the charging basket are realized, manual operation can be replaced, and time and labor cost are reduced.

Description

Charging basket feeding device

Technical Field

The utility model relates to the technical field of medical equipment, in particular to a charging basket feeding device.

Background

In the related art, various specifications of baskets are often used in the medical industry to carry materials, and in order to save space for storing the baskets and facilitate transportation, a plurality of baskets are stored in a stacked manner. When the device is used, a plurality of stacked charging baskets are required to be separated one by one and are fed, and as the charging baskets are required to be separated and stacked, the separation speed of the charging baskets is slow and is difficult to keep up with the speed of the production line, more hands are required to be arranged, and a large amount of labor cost and time cost are consumed.

Disclosure of Invention

The utility model aims to solve the technical problems existing in the prior art. Therefore, the utility model provides the charging device for the charging basket, which can automatically separate and stack the charging basket, and saves time and labor cost.

According to the charging device for the charging basket, which is disclosed by the embodiment of the utility model, the charging basket comprises a rack, a lifting mechanism, a separating mechanism, a first sensor and a translational pushing handle, wherein a containing cavity is formed in the rack for containing a plurality of charging baskets stacked; the lifting mechanism is provided with a lifting supporting plate, the lifting supporting plate is arranged at the lower part of the accommodating cavity, and the lifting supporting plate can drive the charging basket to ascend or descend; the separating mechanism comprises a screw rod and a first motor, the first motor is used for driving the screw rod to rotate, the screw rod is arranged at the side edge of the accommodating cavity, a screw groove is formed in the outer wall of the upper end of the screw rod, and the screw groove can accommodate the flanging of the charging basket; the first inductor is connected to the frame, is positioned above the lifting supporting plate, and starts the first motor when the first inductor detects the charging basket; the translation pushing handle is arranged on the upper portion of the accommodating cavity, and the translation pushing handle can push the charging basket to leave the accommodating cavity.

According to the charging basket feeding device provided by the embodiment of the utility model, the charging basket feeding device has at least the following beneficial effects:

when a plurality of stacked charging baskets are placed in the accommodating cavity, the charging baskets are driven to rise through the lifting supporting plate of the lifting mechanism, when the charging baskets rise to trigger the first sensor, the lifting mechanism stops and starts the separating mechanism, the turnups of the uppermost charging basket are clamped into the spiral grooves of the spiral rods, the spiral rods rotate to separate the uppermost charging basket, and then the separated charging baskets are pushed away through the translation pushing hands, so that automatic separation and feeding of the charging baskets are realized, manual operation can be replaced, time and labor cost are reduced, the device is suitable for an automatic assembly line, and production efficiency is improved.

According to some embodiments of the utility model, the separation mechanism comprises four screw rods distributed around the receiving cavity.

According to some embodiments of the utility model, the first motor is connected with a first driving wheel, the screw rod is connected with a first driven wheel, and the first driving wheel and the first driven wheel are connected through a synchronous belt.

According to some embodiments of the utility model, the frame is connected with a second sensor, the second sensor is located above the first sensor, and when the second sensor detects the charging basket, the translation pushing handle is started.

According to some embodiments of the utility model, a third sensor is connected to the frame, the third sensor is located above the lifting support plate, and when the third sensor detects the basket, the lifting mechanism is started.

According to some embodiments of the utility model, the lifting mechanism comprises a lifting screw and a second motor for driving the lifting screw, the lifting screw being vertically arranged and connected with a screw nut, the lifting pallet being fixed to the screw nut.

According to some embodiments of the utility model, the translational push handle comprises a support plate, a sliding seat, a third motor and a rack, wherein the support plate is fixed on the frame, the sliding seat is connected with the support plate in a sliding manner, the rack is fixed on the support plate and is arranged along the moving direction of the sliding seat, the third motor is fixed on the sliding seat, an output shaft of the third motor is connected with a gear, the gear is meshed with the rack, and the sliding seat is provided with a push plate for abutting against the charging basket.

According to some embodiments of the utility model, the basket is arranged on one side of the receiving chamber, and the basket is arranged on the other side of the receiving chamber.

According to some embodiments of the utility model, the frame is provided with a rear stopper located on the other side of the containing cavity to define a stacked plurality of the baskets.

According to some embodiments of the utility model, the rack is further provided with a plurality of stop bars arranged around the accommodation cavity to define a stacked plurality of the baskets.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.

Drawings

Additional aspects and advantages of the present utility model will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:

FIG. 1 is an exploded view of a basket loading apparatus according to an embodiment of the present utility model;

FIG. 2 is a schematic view of a basket loading apparatus accommodating a plurality of baskets;

FIG. 3 is a schematic view showing a state that a basket loading device separates a basket;

FIG. 4 is a schematic diagram showing a first state in which a basket loading device conveys separated baskets;

FIG. 5 is a second schematic diagram of a basket loading device delivering separated baskets;

fig. 6 is a schematic diagram III of a state in which the basket loading device conveys separated baskets.

The reference numerals are as follows:

the device comprises a frame 100, a bracket 101, a bottom plate 110, a top plate 120, a support column 130, a limit rod 140, a conveying roller 150 and a rear limit block 160;

the lifting mechanism 200, the lifting supporting plate 210, the lifting screw rod 220, the second motor 230 and the screw rod nut 240;

a separation mechanism 300, a screw rod 310, a screw groove 311, and a first motor 320;

a first sensor 410, a second sensor 420, and a third sensor 430;

the translation pushing handle 500, the support plate 510, the sliding seat 520, the pushing plate 521, the third motor 530, the gear 531 and the rack 540;

basket 600, flange 610;

a robot 700.

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.

In the description of the present utility model, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present utility model and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.

Referring to fig. 1 to 6, an embodiment of the present utility model provides a basket loading apparatus, which includes a frame 100, a lifting mechanism 200, a separating mechanism 300, a first sensor 410, and a translational push handle 500, wherein a receiving cavity is formed in the frame 100, the receiving cavity is used for receiving a plurality of stacked baskets 600, the frame 100 may adopt a frame structure, the frame 100 is composed of a bottom plate 110, a top plate 120, and a plurality of support columns 130, the bottom plate 110, the top plate 120, and the plurality of support columns 130 enclose the receiving cavity, and can provide protection for the baskets 600, and the frame 100 adopts a frame structure to facilitate observation of the stacked baskets 600, reduce the weight of the frame 100, and facilitate arrangement and movement.

The lifting mechanism 200 is provided with a lifting support plate 210, the lifting support plate 210 is arranged at the lower part of the accommodating cavity, a plurality of stacked charging baskets 600 are placed on the lifting support plate 210, the lifting support plate 210 can drive the charging baskets 600 to ascend or descend, the lifting support plate 210 is matched with the bottom surface of the charging basket 600, and the lifting support plate 210 can be provided with a positioning mechanism, such as a clamping block, a pin column and the like, so as to limit the charging basket 600 and prevent the charging basket 600 from shifting in the lifting process.

The separating mechanism 300 comprises a screw rod 310 and a first motor 320, the first motor 320 is used for driving the screw rod 310 to rotate, the screw rod 310 is vertically arranged on the side edge of the accommodating cavity, a screw groove 311 is formed in the outer wall of the upper end of the screw rod 310, the screw groove 311 can accommodate the flanging 610 of the charging basket 600, when the flanging 610 is clamped into the screw groove 311, the screw rod 310 can lift the charging basket 600 after rotating, and therefore automatic separation is achieved.

The frame 100 is connected with a first inductor 410, the first inductor 410 is used for detecting a charging basket 600 driven by the lifting supporting plate 210, so that the first inductor 410 is located above the lifting supporting plate 210 and higher than a plurality of stacked charging baskets 600, when the first inductor 410 detects the charging basket 600, the first motor 310 is started, the first motor 320 drives the screw rod 310 to rotate, the flange 610 of the uppermost charging basket 600 is clamped into the screw groove 311, and the charging basket 600 is lifted by the side wall of the screw groove 311, so that the uppermost charging basket 600 is separated.

The translational push handle 500 is used for pushing away the separated charging basket 600, the translational push handle 500 is arranged at the upper part of the accommodating cavity, and the translational push handle 500 can push the charging basket 600 to leave the accommodating cavity, so that automatic charging of the charging basket 600 is realized.

The work flow of the charging basket feeding device is as follows: the stacked charging baskets 600 are placed in the accommodating cavity, the lifting supporting plate 210 of the lifting mechanism 200 drives the charging baskets 600 to ascend, when the first sensor 410 detects the charging basket 600, the lifting mechanism 200 stops, the separating mechanism 300 is started simultaneously, the flanging 610 of the uppermost charging basket 600 is clamped into the spiral groove 311 of the spiral rod 310, the spiral rod 310 rotates to separate the uppermost charging basket 600, then the separated charging basket 600 is pushed away by the translation pushing handle 500, automatic separation and feeding of the charging basket 600 are realized, manual operation can be replaced, time and labor cost are reduced, the speed of an automatic assembly line is adapted, and production efficiency is improved.

It will be appreciated that the helical grooves 311 are axially spaced along the shaft 310, and that as the shaft 310 rotates, the height of the side walls of the helical grooves 311 contacting the flange 610 continuously varies, thereby lifting the basket 600. The spiral rod 310 can be conveniently processed by arranging the spiral sheets to form the spiral groove 311, the lower end surfaces of the spiral sheets are arranged to be horizontal, and in the rotating process of the spiral rod 310, the lower end surfaces of the spiral sheets press the charging basket 600 of the second upper part, so that the uppermost charging basket 600 can be separated. The separation can be just achieved by setting the size of the spiral groove 311, and lifting the basket 600 to the highest position; alternatively, a sensor is installed on the frame 100 to limit the ascending distance of the basket 600, and the screw 310 is stopped in time.

Referring to fig. 1 and 2, in some embodiments of the present utility model, the separation mechanism 300 has four screw rods 310, the four screw rods 310 being distributed around the receiving cavity, and when separating the uppermost basket 600, the four screw rods 310 are rotated in synchronization while applying an upward pushing force to the uppermost basket 600, thereby separating the uppermost basket 600. As shown in fig. 3, four screw rods 310 simultaneously lift the circumference of the basket 600, improving stability. Of course, three screw rods 310, five screw rods 310 or more screw rods 310 may be used to achieve the purpose of pushing the basket 600 up, which is not described in detail herein.

It should be understood that, considering that the plurality of screw rods 310 are synchronously rotated, the plurality of screw rods 310 may be synchronously driven by the first motor 320, the output shaft of the first motor 320 is connected to the first driving wheel, the end of the screw rod 310 is connected to the first driven wheel, and the first driving wheel and the plurality of first driven wheels are connected through a synchronous belt, so that the plurality of screw rods 310 may be synchronously driven. The synchronous belt has the advantages of accurate transmission ratio, high transmission efficiency, simple maintenance, low cost and the like.

In addition, the first motor 320 may drive the plurality of screw rods 310 synchronously by means of gear transmission, chain transmission, or the like. Of course, each screw rod 310 may be matched with one first motor 320, and the purpose of rotating the screw rods 310 may be achieved by controlling the first motors 320 to run synchronously through a program.

It will be appreciated that the first sensor 410 is used to detect the lifting of the lifting blade 210 with respect to the basket 600 to accurately activate the separating mechanism 300 such that the uppermost basket 600 to be separated corresponds to the height of the separating mechanism 300.

Referring to fig. 1 and 2, in some embodiments of the present utility model, the elevating mechanism 200 includes an elevating screw 220 and a second motor 230, the second motor 230 for driving the elevating screw 220 to rotate, the elevating screw 220 being vertically arranged and connected with a screw nut 240, and the elevating pallet 210 being fixed on the screw nut 240. The lifting screw 220 is driven to rotate by the second motor 230, the screw nut 240 and the lifting support plate 210 are driven to move along the axial direction of the lifting screw 220 by the lifting screw 220, so that the lifting support plate 210 is lifted or lowered, when the first sensor 410 detects the uppermost basket 600 in the lifting process of the lifting support plate 210, the second motor 230 stops, and simultaneously the first motor 320 of the separating mechanism 300 is started, and the first motor 320 drives the plurality of screw rods 310 to synchronously rotate, so that the uppermost basket 600 is lifted, and separation is realized.

It is understood that the transmission structure between the second motor 230 and the lifting screw 220 may be a synchronous belt, or a gear reduction box, a coupling, etc., so as to achieve power transmission.

It will be appreciated that a second sensor 420 and a third sensor 430 are also connected to the frame 100, the second sensor 420 is located above the first sensor 410, the second sensor 420 is configured to detect the separated basket 600, and when the second sensor detects the basket 600, the translational push 500 is started. The third sensor is located above the lifting pallet 210, the third sensor 430 is used for detecting whether the lifting pallet 210 has a basket 600, and when the third sensor detects the basket 600, the second motor 230 of the lifting mechanism 200 is started, so that the lifting pallet 210 and the basket 600 thereon are lifted for automatic separation.

It should be appreciated that the first sensor 410, the second sensor 420 and the third sensor 430 may be photoelectric sensors, which have advantages of high accuracy, fast response, non-contact, and the like, and are convenient for layout. The first sensor 410, the second sensor 420 and the third sensor 430 may also be triggered sensors, so that the detection can be realized when the basket 600 contacts the triggered sensors. Of course, other forms of sensor can be selected to meet the detection requirement. The third sensor 430 may also be a weight sensor, when the basket 600 is placed on the lifting pallet 210, the weight sensor detects a weight change, that is, the lifting mechanism 200 is started, and when all the baskets 600 are loaded, the weight sensor detects that the weight returns to the origin, and the lifting mechanism 200 is controlled to return to the lowest point.

Referring to fig. 1, a bracket 101 is provided at a rack 100, and a first sensor 410, a second sensor 420, and a third sensor 430 are all mounted on the bracket 101, preassembled as one body, and then assembled to the rack 100, and the first sensor 410, the second sensor 420, and the third sensor 430 are accurately positioned by using the bracket 101, and the assembly speed is increased.

Referring to fig. 1 and 2, in some embodiments of the present utility model, the translation knob 500 includes a support plate 510, a sliding seat 520, a third motor 530 and a rack 540, the support plate 510 is fixedly connected to the frame 100 and located at an upper end of the receiving chamber, the sliding seat 520 is slidably connected to the support plate 510, the rack 540 is fixed to the support plate 510, and the rack 540 is arranged along a moving direction of the sliding seat 520, the third motor 530 is fixed to the sliding seat 520, a gear 531 is connected to an output shaft of the third motor 530, the gear 531 is engaged with the rack 540, and pushing plates 521 for abutting against the basket 600 are provided at both sides of the sliding seat 520. When the separation mechanism 300 separates the uppermost basket 600, the second sensor 420 detects the separated basket 600, the third motor 530 is started, the slide carriage 520 is driven to move by using the meshed gear 531 and the rack 540, referring to fig. 4 to 6, the separated basket 600 is pushed to leave the accommodating cavity by using the push plate 521 of the slide carriage 520, a manipulator 700 for receiving the basket 600 can be arranged on the rack 100, the manipulator 700 can be an independent component, and the basket 600 can be transferred to the equipment of the next process by using the manipulator 700; the charging basket 600 can also be a part of an automatic assembly line, so that automatic transmission of the charging basket 600 is realized, and the working efficiency is improved.

Referring to fig. 1 and 2, in some embodiments of the present utility model, the basket plastic apparatus further includes a transfer drum 150, the transfer drum 150 being disposed at one side of the receiving chamber to input a stacked plurality of baskets 600 into the receiving chamber. The conveyor drum 150 may be motorized to effect automatic conveyance or to transfer baskets 600 from other devices into the receiving chamber. The transfer drum 150 may also be manual, with a worker placing a plurality of baskets 600 on the transfer drum 150 and pushing the plurality of baskets 600 into the containment chamber.

It will be appreciated that in order to prevent blocking of the basket 600, a recess is provided in the bottom plate 110 to accommodate the lifting blade 210 such that the lifting blade 210 is flush with the bottom plate 110, facilitating the basket 600 to be fed into the receiving chamber, and lifting the lifting blade 210 when it is lifted, then lifting the basket 600. The lifting supporting plate 210 is usually made of a metal plate, has enough structural strength and rigidity, and can be provided with a plurality of hollowed holes, so that the weight of the lifting supporting plate 210 is reduced, and the lifting is convenient.

It will be appreciated that in order to prevent the basket 600 in the receiving chamber from being deflected, as shown in fig. 1, a rear stopper 160 is provided on the frame 100, the rear stopper 160 being located on the other side of the receiving chamber facing away from the conveyor drum 150, and when the conveyor drum 150 feeds the basket 600 into the receiving chamber, the basket 600 is prevented from exceeding the receiving chamber by defining a plurality of stacked baskets 600.

It will be appreciated that a plurality of check rods 140 are also provided on both sides of the receiving cavity to define the basket 600, the plurality of check rods 140 being connected to the frame 100, the plurality of check rods 140 being arranged around the receiving cavity to define a stacked plurality of baskets 600 to prevent the deflection of the baskets 600. In addition, the limiting rod 140 is a round rod with a smooth surface, and can provide guiding in the ascending process of the charging basket 600, so that the charging basket 600 can be accurately lifted upwards.

The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.

Claims (10)

1. Charging basket loading attachment, its characterized in that includes:

a frame formed with a receiving chamber for receiving a plurality of stacked baskets;

the lifting mechanism is provided with a lifting supporting plate, the lifting supporting plate is arranged at the lower part of the accommodating cavity, and the lifting supporting plate can drive the charging basket to ascend or descend;

the separating mechanism comprises a screw rod and a first motor, the first motor is used for driving the screw rod to rotate, the screw rod is arranged at the side edge of the accommodating cavity, a screw groove is formed in the outer wall of the upper end of the screw rod, and the screw groove can accommodate the flanging of the charging basket;

the first inductor is connected to the frame, is positioned above the lifting supporting plate, and starts the first motor when the first inductor detects the charging basket;

the translation pushing handle is arranged on the upper portion of the accommodating cavity, and the translation pushing handle can push the charging basket to leave the accommodating cavity.

2. A basket loading apparatus according to claim 1, wherein the separating mechanism includes four screw rods distributed around the receiving chamber.

3. The basket loading attachment of claim 2, wherein the first motor is connected with a first drive wheel, the screw rod is connected with a first driven wheel, and the first drive wheel and the first driven wheel are connected by a timing belt.

4. The basket loading attachment of claim 1, wherein the frame is connected with a second sensor, the second sensor is positioned above the first sensor, and the translational push handle is activated when the second sensor detects the basket.

5. The basket loading attachment of claim 4, wherein the frame is connected with a third sensor, the third sensor is located above the lifting pallet, and when the third sensor detects the basket, the lifting mechanism is activated.

6. A basket loading apparatus according to any one of claims 1 to 5, wherein the lifting mechanism includes a lifting screw and a second motor for driving the lifting screw, the lifting screw being vertically arranged and connected with a screw nut, the lifting pallet being fixed to the screw nut.

7. A basket loading apparatus according to any one of claims 1 to 5, wherein the translational push handle includes a support plate, a slide carriage, a third motor and a rack, the support plate is fixed to the frame, the slide carriage is slidably connected to the support plate, the rack is fixed to the support plate and is arranged along the moving direction of the slide carriage, the third motor is fixed to the slide carriage, an output shaft of the third motor is connected with a gear, the gear is meshed with the rack, and the slide carriage is provided with a push plate for abutting against the basket.

8. A basket loading apparatus according to any one of claims 1 to 5 further comprising a transfer drum arranged to one side of the receiving chamber to feed a stacked plurality of the baskets into the receiving chamber.

9. A basket loading apparatus according to claim 8, wherein the frame is provided with a rear stopper located on the other side of the receiving cavity to define a stacked plurality of the baskets.

10. The basket loading device of claim 8, wherein the frame is further provided with a plurality of stop bars disposed about the receiving cavity to define a stacked plurality of the baskets.