CN220456248U - Valve coil customization winding device - Google Patents
Valve coil customization winding device Download PDFInfo
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- CN220456248U CN220456248U CN202322158886.XU CN202322158886U CN220456248U CN 220456248 U CN220456248 U CN 220456248U CN 202322158886 U CN202322158886 U CN 202322158886U CN 220456248 U CN220456248 U CN 220456248U
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- 238000004804 winding Methods 0.000 title claims abstract description 57
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 15
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model relates to a valve coil customizing winding device, which comprises a three-coordinate mechanism, a winding mechanism and a wire clamping mechanism, wherein the three-coordinate mechanism, the winding mechanism and the wire clamping mechanism are arranged on one side downwards in the vertical direction; the output end of the three-coordinate mechanism is provided with an angle-settable wire inlet mechanism; a feeding mechanism is movably arranged right in front of the wire clamping mechanism; the wire inlet mechanism can be provided with a clamping mechanism in a reciprocating manner along the vertical direction and is used for clamping the tail end of the copper wire and the contact pin on the wire frame in a pressing manner. The whole process is simple to operate, and manual participation is not needed, so that the production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of winding equipment, in particular to a valve coil customizing winding device.
Background
At present, no equipment for customizing and winding a valve coil exists in the market, so that the valve coil is wound manually, then a pin is inserted into the valve coil after copper wires are wound manually, an enameled wire is wound on the pin (the pin occupies winding space, and the traditional winding mechanism and process cannot be operated automatically), the operation mode is low in efficiency and cannot meet market demands, and the coil wound manually by a person is difficult to realize standardization, so that the yield is low, and the benefit maximization of a manufacturer is not facilitated.
Disclosure of Invention
The utility model aims to provide a winding device which is simple to operate in the whole process, does not need to participate manually, and therefore improves the production efficiency, and solves the technical problems that the manual operation mode is low in efficiency and cannot meet market demands, and the coil wound by a person is difficult to realize standardization, so that the yield is low, and the maximization of benefits of manufacturers is not facilitated.
In order to realize the technical scheme, the technical scheme of the utility model is as follows: a valve coil customizing winding device comprises a three-coordinate mechanism, a winding mechanism and a wire clamping mechanism, wherein the three-coordinate mechanism, the winding mechanism and the wire clamping mechanism are arranged on one side downwards in the vertical direction; the output end of the three-coordinate mechanism is provided with a wire inlet mechanism; a feeding mechanism is movably arranged right in front of the wire clamping mechanism; the wire inlet mechanism with the settable angle can be provided with a clamping mechanism in a reciprocating manner along the vertical direction, and the clamping mechanism is used for clamping the tail end of the copper wire and the contact pin on the wire frame in a pressing manner.
Further, the clamping mechanism includes:
the first power source is fixedly arranged on the wire inlet mechanism and used for providing power;
the clamping cross beam is movably arranged on the wire inlet mechanism; the first power source can drive the clamping beam to reciprocate back and forth; and
and the clamping air cylinders are arranged on the clamping cross beam in an array manner and are used for clamping the tail ends of the copper wires and the pins on the wire frame in a pressing manner.
Further, the first power source is a lifting cylinder; the lifting cylinder is arranged on the wire inlet mechanism through a cylinder mounting seat.
Further, the three-coordinate mechanism includes a first servo drive section; the output end of the first servo driving part is in driving connection with a first base; the top of the first base is provided with a second servo driving part; a second base is movably arranged on the first base; the second servo driving part can drive the second base to reciprocate back and forth along the longitudinal direction; a third servo driving part is arranged on the second base; a third base is slidably arranged on one side of the second base; the third servo driving part can drive the third base to reciprocate along the vertical direction, and U-shaped sensors are arranged at initial positions corresponding to the first base and the second base.
Further, the winding mechanism comprises a winding spindle component; the winding main shaft component can be provided with a positioning component in a swinging way; a winding servo driving motor is arranged below the positioning component; the winding servo driving motor and the winding main shaft component are in transmission connection through a synchronous belt.
Further, the wire clamping mechanism comprises a wire clamping base provided with a rack; a transmission cross beam is movably arranged on the wire clamping base; the transmission beam is provided with a first wire clamping servo driving part; the output end of the first wire clamping servo driving component is meshed with the wire clamping base through a rotating shaft which is rotatably arranged on the transmission beam; a lifting seat is inserted on the transmission beam in a lifting manner; the lifting seat is driven to lift by a second wire clamping servo driving part; a transverse moving cylinder is arranged on the lifting seat; the lifting seat is slidably provided with a wire clamping component; the transverse moving cylinder can drive the wire clamping component to reciprocate back and forth.
Further, the wire clamping component comprises a mounting base; the installation base is rotatably provided with a wire clamping swing shaft; a swinging cylinder is arranged on one side of the mounting base; the swinging cylinder can drive the wire clamping swinging shaft to reciprocate; one side of the wire clamping swing shaft is provided with a wire clamping cylinder in an array manner, and the other side of the wire clamping swing shaft is provided with a clamping arm in an openable and closable manner; the wire clamping cylinder can drive the clamping arm to open and close.
Further, the wire inlet mechanism comprises a wire inlet bracket; a swing servo motor is arranged on one side of the incoming line bracket; the top of the incoming wire support is provided with an incoming wire guide wheel assembly; the wire inlet bracket is rotatably provided with a wire inlet rotating shaft; the swinging servo motor can drive the incoming line rotating shaft to swing; and an incoming wire jig is arranged on the incoming wire rotating shaft in an array manner.
Further, the feeding mechanism comprises a servo-driven lifting platform; and the lifting platform is fixedly provided with a blanking jig.
Compared with the prior art, the utility model has the following beneficial effects:
1) The novel integrated design of the three-coordinate mechanism, the winding mechanism, the wire clamping mechanism, the wire inlet mechanism, the feeding mechanism and the clamping mechanism enables the winding device to have the effects of small occupied space and high degree of automation, and greatly improves the production efficiency and quality of valve coils, wherein the swing angle of the wire needle/the guide needle can be set;
2) The copper wire is wound and processed through the three-coordinate mechanism and the wire inlet mechanism, so that copper wires on the valve coil are prevented from being wound together, the working quality is improved, and the winding tightness of the wire can be controlled, so that the quality of a finished product of the high valve coil is ensured;
3) According to the utility model, the clamping mechanism is arranged to finish the lamination and fixation of the wire end and the contact pin after winding, so that the copper wire is prevented from loosening;
4) The utility model has the advantages of novel design, simple structure, capability of automatically winding a plurality of valve coils simultaneously, good winding effect, greatly improved production efficiency and reduced production cost.
Drawings
For further illustration of the various embodiments, the utility model is provided with the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments and together with the description, serve to explain the principles of the embodiments. With reference to these matters, one of ordinary skill in the art will understand other possible embodiments and advantages of the present utility model. The components in the figures are not drawn to scale and like reference numerals are generally used to designate like components.
FIG. 1 is a schematic three-dimensional structure of a valve coil custom-made winding device of the present utility model;
FIG. 2 is an enlarged view of a portion of the winding mechanism of the present utility model;
fig. 3 is a schematic three-dimensional structure of the wire clamping mechanism of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model will be further described in detail below with reference to the drawings and detailed description for the purpose of enabling those skilled in the art to better understand the aspects of the present utility model.
Referring to fig. 1 to 3, a valve coil custom-made winding device comprises a three-coordinate mechanism 1, a winding mechanism 2 and a wire clamping mechanism 3 which are arranged on one side downwards along the vertical direction; the three-coordinate mechanism 1 is used for providing driving force for movement in xyz space; the winding mechanism 2 is used for clamping the valve coil framework and rotating at a high speed; the thread clamping mechanism 3 is used for clamping one end of the thread end and is convenient to feed and discharge, and loosening can not occur; the output end of the three-coordinate mechanism 1 is provided with a wire inlet mechanism 4 for guiding copper wires to the wire winding mechanism 2 for winding; a feeding mechanism 5 is movably arranged right in front of the wire clamping mechanism 3 and is used for realizing automatic feeding and discharging of the valve coil framework; the wire inlet mechanism 4 can reciprocate along the vertical direction and is provided with a clamping mechanism 6 for clamping the tail end of the copper wire and the contact pin on the wire frame. Through three-dimensional mechanism, wire winding mechanism, wire clamping mechanism, inlet wire mechanism, feed mechanism, clamping mechanism's integrated design in this embodiment for this winding device has occupation space little, the effect that degree of automation is high, improves valve class coil's production efficiency and quality by a wide margin.
On the basis of the above embodiment, the clamping mechanism 6 includes: a first power source 61, a clamping beam 62 and a clamping cylinder 63. The first power source 61 is fixedly arranged on the wire inlet mechanism 4 and is used for providing power, the first power source 61 is a lifting cylinder, the lifting cylinder is installed on the wire inlet mechanism 4 through a cylinder installation seat, magnetic switches (not shown in the figure) are arranged at start and end positions corresponding to the lifting cylinder and are used for sensing the telescopic state of the cylinder, and of course, in other embodiments, the first power source 61 can also be an electric type or a cylinder type or other mechanical structure capable of moving linearly in a reciprocating manner, and the first power source 61 is not particularly limited herein; the clamping cross beam 62 is movably arranged on the wire inlet mechanism 4 and is used for providing support for the installation of the clamping cylinder 63; the first power source 61 can drive the clamping beam 62 to reciprocate back and forth; the clamping cylinder 63 is arranged on the clamping cross beam 62 in an array manner and is used for clamping the tail end of the copper wire and the pin on the wire frame in a pressing manner. Namely, after the copper wire is wound, the first power source 61 drives the clamping beam 62 to move downwards along the vertical direction, so that the clamping cylinder 63 is driven to the upper part of the wire frame, then air pressure is input into the clamping cylinder 63 to increase the internal pressure, and the clamp is driven to clamp the contact pin, so that the copper wire and the contact pin are firmly pressed and formed.
On the basis of the above embodiment, the three-coordinate mechanism 1 includes a first servo driving part for providing moving power; the output end of the first servo driving part is in driving connection with a first base; the top of the first base is provided with a second servo driving part; a second base is movably arranged on the first base; the second servo driving part can drive the second base to reciprocate back and forth along the longitudinal direction; a third servo driving part is arranged on the second base; a third base is slidably arranged on one side of the second base; the third servo driving part can drive the third base to reciprocate along the vertical direction, and U-shaped sensors are arranged at initial positions corresponding to the first base and the second base and are used for sensing the running states of the first base and the second base.
On the basis of the above embodiment, the winding mechanism 2 includes a winding spindle part 21; a positioning component 22 is arranged on the winding main shaft component 21 in a swinging way; a winding servo driving motor 23 is arranged below the positioning part 22; the winding servo drive motor 23 and the winding main shaft component 21 are in transmission connection through a synchronous belt.
On the basis of the above embodiment, the wire clamping mechanism 3 comprises a wire clamping base 31 provided with a rack; a transmission beam 32 is movably arranged on the wire clamping base 31; the transmission beam 32 is provided with a first wire clamping servo driving part 33; the output end of the first wire clamping servo driving part 33 is meshed with the wire clamping base 31 through a rotating shaft which is rotatably arranged on the transmission beam 32; lifting seats 34 are inserted on the transmission cross beams 32 in a lifting manner; the lifting seat 34 is driven to lift by a second wire clamping servo driving part 35; the lifting seat 34 is provided with a transverse moving cylinder 36; the lifting seat 34 is slidably provided with a wire clamping component 37; the lateral movement cylinder 36 may drive the wire clamping member 37 to reciprocate back and forth.
On the basis of the above embodiment, the wire clamping member 37 includes a mounting base; the installation base is rotatably provided with a wire clamping swing shaft; a swinging cylinder is arranged on one side of the mounting base; the swinging cylinder can drive the wire clamping swinging shaft to reciprocate; one side of the wire clamping swing shaft is provided with a wire clamping cylinder in an array manner, and the other side of the wire clamping swing shaft is provided with a clamping arm in an openable and closable manner; the wire clamping cylinder can drive the clamping arm to open and close.
On the basis of the embodiment, the wire inlet mechanism 4 comprises a wire inlet bracket; a swing servo motor is arranged on one side of the incoming line bracket; the top of the incoming wire support is provided with an incoming wire guide wheel assembly; the wire inlet bracket is rotatably provided with a wire inlet rotating shaft; the swinging servo motor can drive the incoming line rotating shaft to swing; and an incoming wire jig is arranged on the incoming wire rotating shaft in an array manner.
On the basis of the embodiment, the feeding mechanism 5 comprises a servo-driven lifting platform 51; the lifting platform 51 is fixedly provided with a blanking jig 52.
In summary, the three-coordinate mechanism drives the wire inlet device to reciprocate in xyz space, so that copper wires can be uniformly wound on the sheet-shaped iron core hole framework during winding; the winding mechanism is used for driving the valve coil hole frameworks to rotate at high speed so as to complete the winding of copper wires; the wire clamping mechanism is used for clamping the wire ends of the copper wires, so that the wound copper wires are not fluffy; the feeding mechanism is used for realizing automatic feeding and automatic blanking of finished products wound by the sheet-type iron core hole frameworks, and the clamping mechanism is used for press forming.
The above description is only of the preferred embodiments of the present utility model, and is not intended to limit the present utility model in any way, although the present utility model has been described above with reference to the preferred embodiments, and is not intended to limit the present utility model. Any person skilled in the art should make equivalent embodiments belonging to equivalent changes and modifications by using the technical content disclosed in the above description without departing from the technical content of the present utility model, but any brief introduction modification, equivalent changes and modifications made to the above embodiments according to the technical substance of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims (6)
1. A valve coil customizing winding device comprises a three-coordinate mechanism (1), a winding mechanism (2) and a wire clamping mechanism (3) which are arranged on one side downwards along the vertical direction; the output end of the three-coordinate mechanism (1) is provided with an angle-settable wire inlet mechanism (4); a feeding mechanism (5) is movably arranged right in front of the wire clamping mechanism (3); the method is characterized in that: the wire inlet mechanism (4) can reciprocate along the vertical direction and is provided with a clamping mechanism (6) for clamping the tail end of the copper wire and the contact pin on the wire frame.
2. The valve coil-like custom winding device according to claim 1, wherein: the clamping mechanism (6) comprises:
the first power source (61) is fixedly arranged on the wire inlet mechanism (4) and is used for providing power;
a clamping cross beam (62) which is movably arranged on the wire inlet mechanism (4); the first power source (61) can drive the clamping cross beam (62) to reciprocate back and forth; and
and the clamping cylinders (63) are arranged on the clamping cross beam (62) in an array manner and are used for clamping the tail ends of the copper wires and the pins on the wire frame in a pressing mode.
3. The valve coil-like custom winding device according to claim 2, wherein: the first power source (61) is a lifting cylinder; the lifting cylinder is arranged on the wire inlet mechanism (4) through a cylinder mounting seat.
4. The valve coil-like custom winding device according to claim 1, wherein: the winding mechanism (2) comprises a winding main shaft component (21); a positioning component (22) is arranged on the winding main shaft component (21) in a swinging way; a winding servo driving motor (23) is arranged below the positioning component (22); the winding servo driving motor (23) and the winding main shaft component (21) are in transmission connection through a synchronous belt.
5. The valve coil-like custom winding device according to claim 1, wherein: the wire clamping mechanism (3) comprises a wire clamping base (31) provided with a rack; a transmission cross beam (32) is movably arranged on the wire clamping base (31); a first wire clamping servo driving part (33) is arranged on the transmission beam (32); the output end of the first wire clamping servo driving component (33) is meshed with the wire clamping base (31) through a rotating shaft which is rotatably arranged on the transmission beam (32); a lifting seat (34) is inserted on the transmission beam (32) in a lifting manner; the lifting seat (34) is driven to lift by a second wire clamping servo driving part (35); a transverse moving cylinder (36) is arranged on the lifting seat (34); a wire clamping component (37) is slidably arranged on the lifting seat (34); the transverse moving cylinder (36) can drive the wire clamping component (37) to reciprocate back and forth.
6. The valve coil-like custom winding device according to claim 5, wherein: the wire clamping component (37) comprises a mounting base; the installation base is rotatably provided with a wire clamping swing shaft; a swinging cylinder is arranged on one side of the mounting base; the swinging cylinder can drive the wire clamping swinging shaft to reciprocate; one side of the wire clamping swing shaft is provided with a wire clamping cylinder in an array manner, and the other side of the wire clamping swing shaft is provided with a clamping arm in an openable and closable manner; the wire clamping cylinder can drive the clamping arm to open and close.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322158886.XU CN220456248U (en) | 2023-08-11 | 2023-08-11 | Valve coil customization winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322158886.XU CN220456248U (en) | 2023-08-11 | 2023-08-11 | Valve coil customization winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220456248U true CN220456248U (en) | 2024-02-06 |
Family
ID=89729871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322158886.XU Active CN220456248U (en) | 2023-08-11 | 2023-08-11 | Valve coil customization winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220456248U (en) |
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2023
- 2023-08-11 CN CN202322158886.XU patent/CN220456248U/en active Active
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