CN220896477U - Wire binding machine for stator production - Google Patents
Wire binding machine for stator production Download PDFInfo
- Publication number
- CN220896477U CN220896477U CN202322842056.9U CN202322842056U CN220896477U CN 220896477 U CN220896477 U CN 220896477U CN 202322842056 U CN202322842056 U CN 202322842056U CN 220896477 U CN220896477 U CN 220896477U
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- Prior art keywords
- mounting plate
- wire
- stator
- binding
- wire binding
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 230000008275 binding mechanism Effects 0.000 claims abstract description 36
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052802 copper Inorganic materials 0.000 claims abstract description 14
- 239000010949 copper Substances 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 210000000078 claw Anatomy 0.000 claims description 6
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses a wire binding machine for stator production, which comprises: the wire binding module is arranged on the frame and used for binding the copper wires at the upper end and the lower end of the stator; the binding-wire module includes: the first mounting plate is arranged on the frame; the first wire binding mechanism is arranged on the upper surface of the first mounting plate and is used for binding the copper wires below; the second wire binding mechanism is arranged on the lower surface of the third mounting plate and is used for binding wires of the copper wires above, and the first wire binding mechanism and the second wire binding mechanism both comprise a hook needle and a cycloidal mouth; the first driving motor is arranged on the lower surface of the first mounting plate and used for driving the hook needle and the cycloidal mouth of the first wire binding mechanism to move; the second driving motor is arranged on the upper surface of the third mounting plate and used for driving the hook needle and the cycloidal mouth of the second wire binding mechanism to move.
Description
Technical Field
The utility model relates to the field of stator production, in particular to a wire binding machine for stator production.
Background
In the process of producing the stator, the coil needs to be embedded in the stator core, and both ends of the coil are exposed to the outside. In order to ensure that the coil exposed to the outside is not scattered, it is generally bound.
The utility model patent with publication number CN201766468U discloses a servo double-end wire binding machine, which comprises a transmission mechanism, a driving motor for driving the transmission mechanism and two groups of wire binding mechanisms, wherein one driving motor drives the two groups of wire binding mechanisms to bind wires through the transmission mechanism. That is, the two sets of binding-wire mechanisms of this patent are driven by the same motor, which can satisfy most of the binding-wire requirements, but in actual binding-wires, only one side is sometimes required, and it is obvious that the above patent has no means to satisfy the requirements.
In the above patent, the two wire binding mechanisms cannot move up and down relatively, so that the wire binding mechanism cannot be applied to stators with different heights, different wire binding machines are required to be adopted for different stators, and the use cost is high.
Disclosure of utility model
The utility model mainly aims to provide a wire binding machine for stator production, which can realize automatic wire binding, and two wire binding mechanisms are respectively controlled to carry out wire binding according to the needs.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a wire binding machine for stator production, comprising:
a frame;
the material carrying table is arranged on the rack and used for placing a stator of a wire to be bound, the axis of the stator extends vertically when the stator is arranged on the material carrying table, and the material carrying table can rotate around the axis with the stator;
The wire binding module is arranged on the frame and used for binding the copper wires at the upper end and the lower end of the stator; the binding-wire module includes:
the first mounting plate is arranged on the frame;
The first wire binding mechanism is arranged on the upper surface of the first mounting plate and is used for binding the copper wires below;
The third mounting plate is positioned right above the first mounting plate;
The second wire binding mechanism is arranged on the lower surface of the third mounting plate and is used for binding wires of the copper wires above, and the first wire binding mechanism and the second wire binding mechanism both comprise a hook needle and a cycloidal mouth;
the first driving motor is arranged on the lower surface of the first mounting plate and used for driving the hook needle and the cycloidal mouth of the first wire binding mechanism to move;
the second driving motor is arranged on the upper surface of the third mounting plate and used for driving the hook needle and the cycloidal mouth of the second wire binding mechanism to move.
Preferably, the binding-wire module further comprises:
the second mounting plate is supported on the first mounting plate through a plurality of second supporting rods;
The guide rod is vertically arranged, one end of the guide rod is fixed on the first mounting plate, the other end of the guide rod is fixed on the second mounting plate, and the third mounting plate is arranged on the guide rod in a vertically movable manner and can stay at a required position;
The plurality of lead screws are vertically arranged on the lower surface of the second mounting plate, and the lead screws are in threaded connection with the third mounting plate.
Preferably, a first driving wheel is arranged at a position, close to the upper end, of each screw rod, a lifting motor is arranged on the second mounting plate, a second driving wheel is arranged on an output shaft of the lifting motor, and the first driving wheel and the second driving wheel are in belt transmission connection.
Preferably, a locking mechanism is provided on the third mounting plate at a position corresponding to each guide bar for locking after the third mounting plate is moved into place; the locking mechanism comprises a hollow locking seat arranged on the third mounting plate and a locking air cylinder arranged on the locking seat, an air cylinder rod of the locking air cylinder can extend into a hollow part of the locking seat, and the guide rod penetrates through the corresponding locking seat, and can be propped against the corresponding guide rod when the air cylinder rod of the locking air cylinder extends out.
The automatic feeding and discharging device comprises a frame, and is characterized by further comprising an upper and lower feeding mechanism, wherein the upper and lower feeding mechanism comprises a first module arranged on the frame, an electric cylinder arranged at the output end of the first module, and an inner supporting claw arranged on a telescopic rod of the electric cylinder, the output end of the first module can move back and forth in the horizontal direction, the telescopic rod of the electric cylinder can stretch out and draw back up and down, and the inner supporting claw can extend into the stator and fix the stator in an inner supporting manner.
The utility model also provides a wire binding machine for stator production, comprising:
a frame;
the material carrying table is arranged on the rack and used for placing a stator of a wire to be bound, the axis of the stator extends vertically when the stator is arranged on the material carrying table, and the material carrying table can rotate around the axis with the stator;
The wire binding module is arranged on the frame and used for binding the copper wires at the upper end and the lower end of the stator; the binding-wire module includes:
the first mounting plate is arranged on the frame;
The first wire binding mechanism is arranged on the upper surface of the first mounting plate and is used for binding the copper wires below;
The third mounting plate is positioned right above the first mounting plate;
A second binding-wire mechanism arranged on the lower surface of the third mounting plate, the second binding-wire mechanism being used for binding the copper wire above, characterized in that,
The third mounting plate is movable up and down relative to the first mounting plate.
Compared with the prior art, the utility model has the following beneficial effects:
1) The two groups of wire binding mechanisms are controlled respectively, so that the wire binding mechanism is more flexible in wire binding and can meet the requirements of more situations;
2) The two groups of wire binding mechanisms can move up and down relatively, and can be suitable for stators with more specifications.
Drawings
FIG. 1 is a perspective view of a device according to the present utility model;
FIG. 2 is an enlarged view at A;
fig. 3 and 4 are structural views of a winding module;
Fig. 5 and 6 are structural views of the second binding-wire mechanism.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the utility model. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
As shown in fig. 1 to 6, a wire binding machine for stator production comprises a frame 1, a carrying platform 2 arranged on the frame 1, and a wire binding module arranged on the frame 1, wherein the carrying platform 2 is used for placing a stator 100 with a wire binding, the axis of the stator 100 extends vertically when on the carrying platform 2, and the carrying platform 2 can rotate around the axis of the stator 100. The binding-wire module is used for binding the copper wires at the upper and lower ends of the stator 100.
The wire binding module comprises a first mounting plate 11 arranged on a frame 1, a first wire binding mechanism 31 arranged on the upper surface of the first mounting plate 11, a third mounting plate 13 arranged right above the first mounting plate 11, and a second wire binding mechanism 32 arranged on the lower surface of the third mounting plate 13, wherein the first wire binding mechanism 31 is used for binding a lower copper wire, the second wire binding mechanism 32 is used for binding an upper copper wire, the first wire binding mechanism 31 and the second wire binding mechanism 32 both comprise a hook needle 321 and a cycloidal nozzle 322, and the specific structures of the hook needle 321 and the cycloidal nozzle 322 adopt the prior art.
The binding-wire module further comprises a second mounting plate 12, which second mounting plate 12 is supported on the first mounting plate 11 by means of a plurality of second support bars 14. A guide rod 15 extending vertically is further arranged on the first mounting plate 11, one end of the guide rod 15 is fixed on the first mounting plate 11, and the other end of the guide rod is fixed on the second mounting plate 12. The third mounting plate 13 is provided on the guide bar 15 so as to be movable up and down and can be stopped at a desired position. The lower surface of the second mounting plate 12 is provided with a plurality of screw rods 16, the screw rods 16 vertically extend, the screw rods 16 are in threaded connection with the third mounting plate 13, when the screw rods 16 rotate, the third mounting plate 13 can be driven to move up and down, and the guide rods 15 play a guide role.
Specifically, a first driving wheel 161 is arranged at a position, close to the upper end, of each screw rod 16, a lifting motor 163 is arranged on the second mounting plate 12, a second driving wheel 164 is arranged on an output shaft of the lifting motor 163, the first driving wheel 161 and the second driving wheel 164 are in transmission connection by adopting a belt 162, the lifting of the third mounting plate 13 can be controlled by controlling the work of the lifting motor 163, the back and forth movement of the second binding wire mechanism 32 can be controlled, and the binding wire mechanism can be suitable for stators with different heights.
Further, a locking mechanism is provided on the third mounting plate 13 at a position corresponding to each guide bar 15 for locking after the third mounting plate 13 is moved into place, preventing the third mounting plate 13 from moving up and down by itself. The locking mechanism comprises a hollow locking seat 131 arranged on the third mounting plate 13 and a locking air cylinder 132 arranged on the locking seat 131, an air cylinder rod of the locking air cylinder 132 can extend into a hollow part of the locking seat 131, the guide rod 15 passes through the corresponding locking seat 131, and when the air cylinder rod of the locking air cylinder 132 extends out, the guide rod can be abutted against the corresponding guide rod 15, so that the locking seat 131 and the guide rod 15 can be locked relatively.
The wire binding module further comprises a first driving motor 41 arranged on the lower surface of the first mounting plate 11, a second driving motor 42 arranged on the upper surface of the third mounting plate 13, a first transmission mechanism and a second transmission mechanism, wherein the first driving motor 41 drives the hook needle 321 and the cycloidal mouth 322 on the first wire binding mechanism 31 to move through the first transmission mechanism, the second driving motor 42 drives the hook needle 321 and the cycloidal mouth 322 on the second wire binding mechanism 32 to move through the second transmission mechanism, and the first driving mechanism 41 and the second driving motor 42 are independently controlled. The first transmission mechanism and the second transmission mechanism both adopt the prior art.
The winding machine further comprises an upper and lower feeding mechanism 5, the upper and lower feeding mechanism 5 comprises a first module 52 arranged on the frame 1, an electric cylinder 53 arranged on the output end of the first module 52, and an inner supporting claw 51 arranged on a telescopic rod of the electric cylinder 53, the output end of the first module 52 can move back and forth in the horizontal direction, the telescopic rod of the electric cylinder 53 can stretch out and draw back up and down, and the inner supporting claw 51 can extend into the stator and fix the stator in an inner supporting manner so as to realize the upper and lower feeding of the stator.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. A wire binding machine for stator production, comprising:
a frame;
the material carrying table is arranged on the rack and used for placing a stator of a wire to be bound, the axis of the stator extends vertically when the stator is arranged on the material carrying table, and the material carrying table can rotate around the axis with the stator;
The wire binding module is arranged on the frame and used for binding the copper wires at the upper end and the lower end of the stator; the binding-wire module includes:
the first mounting plate is arranged on the frame;
The first wire binding mechanism is arranged on the upper surface of the first mounting plate and is used for binding the copper wires below;
The third mounting plate is positioned right above the first mounting plate;
The second wire binding mechanism is arranged on the lower surface of the third mounting plate and is used for binding wires of the copper wires above, and the first wire binding mechanism and the second wire binding mechanism both comprise a hook needle and a cycloidal mouth;
the first driving motor is arranged on the lower surface of the first mounting plate and used for driving the hook needle and the cycloidal mouth of the first wire binding mechanism to move;
the second driving motor is arranged on the upper surface of the third mounting plate and used for driving the hook needle and the cycloidal mouth of the second wire binding mechanism to move.
2. The wire binding machine for stator production of claim 1, wherein the wire binding module further comprises:
the second mounting plate is supported on the first mounting plate through a plurality of second supporting rods;
The guide rod is vertically arranged, one end of the guide rod is fixed on the first mounting plate, the other end of the guide rod is fixed on the second mounting plate, and the third mounting plate is arranged on the guide rod in a vertically movable manner and can stay at a required position;
The plurality of lead screws are vertically arranged on the lower surface of the second mounting plate, and the lead screws are in threaded connection with the third mounting plate.
3. A wire binding machine for stator production according to claim 2, wherein a first driving wheel is provided at a position of each screw rod near the upper end, a lifting motor is provided on the second mounting plate, a second driving wheel is provided on the output shaft of the lifting motor, and the first driving wheel and the second driving wheel are connected by belt transmission.
4. A wire binding machine for stator production according to claim 2, wherein a locking mechanism is provided on the third mounting plate at a position corresponding to each guide bar for locking after the third mounting plate is moved into place; the locking mechanism comprises a hollow locking seat arranged on the third mounting plate and a locking air cylinder arranged on the locking seat, an air cylinder rod of the locking air cylinder can extend into a hollow part of the locking seat, and the guide rod penetrates through the corresponding locking seat, and can be propped against the corresponding guide rod when the air cylinder rod of the locking air cylinder extends out.
5. The wire binding machine for stator production according to claim 1, further comprising a loading and unloading mechanism, wherein the loading and unloading mechanism comprises a first module arranged on the frame, an electric cylinder arranged on the output end of the first module, and an inner supporting claw arranged on a telescopic rod of the electric cylinder, the output end of the first module can move back and forth in the horizontal direction, the telescopic rod of the electric cylinder can stretch up and down, and the inner supporting claw can extend into the stator and fix the stator in an inner supporting manner.
6. A wire binding machine for stator production, comprising:
a frame;
the material carrying table is arranged on the rack and used for placing a stator of a wire to be bound, the axis of the stator extends vertically when the stator is arranged on the material carrying table, and the material carrying table can rotate around the axis with the stator;
The wire binding module is arranged on the frame and used for binding the copper wires at the upper end and the lower end of the stator; the binding-wire module includes:
the first mounting plate is arranged on the frame;
The first wire binding mechanism is arranged on the upper surface of the first mounting plate and is used for binding the copper wires below;
The third mounting plate is positioned right above the first mounting plate;
A second binding-wire mechanism arranged on the lower surface of the third mounting plate, the second binding-wire mechanism being used for binding the copper wire above, characterized in that,
The third mounting plate is movable up and down relative to the first mounting plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322842056.9U CN220896477U (en) | 2023-10-23 | 2023-10-23 | Wire binding machine for stator production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322842056.9U CN220896477U (en) | 2023-10-23 | 2023-10-23 | Wire binding machine for stator production |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220896477U true CN220896477U (en) | 2024-05-03 |
Family
ID=90839597
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202322842056.9U Active CN220896477U (en) | 2023-10-23 | 2023-10-23 | Wire binding machine for stator production |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220896477U (en) |
-
2023
- 2023-10-23 CN CN202322842056.9U patent/CN220896477U/en active Active
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