CN220456247U

CN220456247U - Winding device

Info

Publication number: CN220456247U
Application number: CN202322158670.3U
Authority: CN
Inventors: 杨长焕; 叶巧顺; 郑毅春; 徐茂文
Original assignee: Xiamen Sipu Mechanical Co ltd
Current assignee: Xiamen Sipu Mechanical Co ltd
Priority date: 2023-08-11
Filing date: 2023-08-11
Publication date: 2024-02-06
Anticipated expiration: 2033-08-11

Abstract

The utility model relates to a winding device, which comprises a frame, wherein an elastic twisting device is fixedly arranged at the top of the frame; a three-coordinate device is movably arranged below the elastic twisting device; a winding device is arranged below the three-coordinate device; the output end of the three-coordinate device is provided with a wire inlet device; the three-coordinate device can drive the wire inlet device to reciprocate back and forth along the wire winding device; a wire clamping device is inserted in the rack and moves back and forth along the longitudinal direction; a loading and unloading device is arranged in parallel with the wire clamping device; the rear side of the frame is provided with a wire frame device. The utility model has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality and high yield, and can have high equipment utilization rate by only changing the corresponding jig when winding different products.

Description

Winding device

Technical Field

The utility model relates to the technical field of winding equipment, in particular to a winding device.

Background

The winding machine is a machine for winding a linear object on a specific workpiece, is automatic production equipment integrating the front technology in the advanced fields of machinery, air pressure, computers and the like, and is mainly used for the production and manufacture of various coils such as electromagnetic coils, transformers, relays, motors and the like.

However, at present, there is still no device suitable for winding a sheet-type core hole skeleton in the market, so that the winding of the sheet-type core hole skeleton still adopts manual operation to wind a copper wire on the sheet-type core hole skeleton, and the operation mode is low in efficiency and cannot meet the market demand, and the coil wound by the hand of a person is difficult to realize standardization, so that the yield is low, and the benefit of manufacturers is not beneficial to maximization.

Disclosure of Invention

The utility model aims to provide a winding device which is simple to operate in the whole process and does not need manual participation, so that the production efficiency is improved, and the technical problem caused by manual assembly is solved.

In order to realize the technical scheme, the technical scheme of the utility model is as follows: the winding device comprises a frame, wherein an elastic twisting device is fixedly arranged at the top of the frame; a three-coordinate device is movably arranged below the elastic twisting device; a winding device is arranged below the three-coordinate device; the output end of the three-coordinate device is provided with a wire inlet device; the three-coordinate device can drive the wire inlet device to reciprocate back and forth along the wire winding device; a wire clamping device is inserted in the rack and moves back and forth along the longitudinal direction; a loading and unloading device is arranged in parallel with the wire clamping device; the rear side of the frame is provided with a wire frame device.

Further, the wire inlet device comprises a wire inlet bracket; a swing shaft is rotatably arranged on the incoming line bracket; swing cylinders are symmetrically arranged on two sides of the incoming line support; the swing cylinder can drive the swing shaft to swing back and forth in a reciprocating manner; the detachable array on the pendulum shaft is provided with an incoming line jig.

Further, the wire inlet jig comprises a jig seat inserted on the pendulum shaft; an annular hollow jig needle is vertically inserted on the axis of the jig seat; the inner side of one end of the jig needle is arranged to the round angle.

Further, the wire clamping device comprises a wire clamping bracket; a first movable cylinder is fixedly arranged on one side of the wire clamping bracket and used for providing power; a second clamping bracket is movably inserted on the wire clamping bracket; the first moving cylinder can drive the second clamping bracket to reciprocate back and forth; the second clamping bracket is fixedly provided with a second movable air cylinder for providing power; a third clamping bracket is movably inserted into the second clamping bracket, and the second moving cylinder can drive the third clamping bracket to reciprocate back and forth along the vertical direction; the second pendulum shaft is rotatably arranged on the third clamping bracket, and is driven to rotate by second pendulum shaft air cylinders symmetrically arranged at two ends of the third clamping bracket; and the second pendulum shaft is provided with a wire clamping part in an array.

Further, the wire part comprises a wire clamping cylinder; a first clamping arm is fixed on one side of the wire clamping cylinder; a second clamping arm can be arranged on the first clamping arm in a swinging way, and one end of the second clamping arm is connected with the output end of the wire clamping cylinder; and protective layers are arranged on the first clamping arm and the second clamping arm.

Further, the feeding and discharging device comprises a first discharging bracket which is telescopically inserted on the wire clamping device; a second material support is movably inserted on the first material support and is driven to move by an upper cylinder and a lower cylinder; and the top of the second material bracket is provided with a blanking jig.

Compared with the prior art, the utility model has the following beneficial effects:

1) The elastic twisting device is used for twisting a plurality of fine wire copper wires one by one and outputting the twisted wires; the three-coordinate device is used for driving the wire inlet device to reciprocate in the xyz space, so that the twisted copper wires can be uniformly wound on the thin-sheet type iron core hole framework during winding; the winding device is used for driving the sheet-type iron core hole framework to rotate at a high speed so as to complete the winding of the copper wire; the wire clamping device is used for clamping the wire ends of the copper wires, so that the wound copper wires are not fluffy; the automatic feeding and discharging device is used for realizing automatic feeding and automatic discharging of finished products wound by the sheet-type iron core hole frameworks, and the sheet-type iron core hole frameworks are mutually matched through a plurality of mechanisms, so that the winding production of the sheet-type iron core hole frameworks is realized, the whole assembly process does not need manual operation, the labor cost can be reduced, the winding efficiency is high, the mass winding production of the sheet-type iron core hole frameworks can be realized, the standardization and the identity of the produced sheet-type iron core hole frameworks can be realized, and the quality of the finished products can be ensured;

2) The utility model relates to a winding device applied to winding production of a sheet type iron core hole framework, which is an elastic twisting device _、 Three-coordinate device _、 Inlet wire device _、 Wire clamping device _、 The feeding and discharging device is matched with the existing controller and other equipment to effectively realize the feeding, automatic winding and automatic discharging of the automatic sheet-type iron core hole framework, so that manual winding production is replaced, the production quality is ensured, the production working time is shortened, and the production efficiency is improved;

3) The utility model has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality and high yield, and can have high equipment utilization rate by only changing the corresponding jig when winding different products.

Drawings

For further illustration of the various embodiments, the utility model is provided with the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments and together with the description, serve to explain the principles of the embodiments. With reference to these matters, one of ordinary skill in the art will understand other possible embodiments and advantages of the present utility model. The components in the figures are not drawn to scale and like reference numerals are generally used to designate like components.

FIG. 1 is a schematic three-dimensional structure of a winding device according to the present utility model;

FIG. 2 is an exploded view of the winding device of the present utility model;

FIG. 3 is a schematic view of a three-dimensional structure of the wire inlet device of the present utility model;

fig. 4 is a schematic three-dimensional structure of the wire clamping device of the present utility model.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The present utility model will be further described in detail below with reference to the drawings and detailed description for the purpose of enabling those skilled in the art to better understand the aspects of the present utility model.

Referring to fig. 1 to 4, a winding device includes a frame 1, an elastic twisting device 2, a three-coordinate device 3, a wire feeding device 4, a winding device 8, a wire clamping device 5, a blanking device 6, a wire frame device 7 and a controller. Wherein: the frame 1 is a cuboid frame 1 structure with common outer sheet metal parts and bottom provided with movable wheels. The controller is used for controlling the operation of the winding device equipment, and an automatic control part of the controller can be specifically arranged according to the winding procedure requirement of the sheet type iron core hole framework, the winding device equipment structure and the working process in the following by a person skilled in the art, so that the repeated description is omitted. The controller is mounted on the side of the frame 1 by means of a cantilever arm. An elastic twisting device 2 is fixedly arranged at the top of the frame 1 and is used for twisting a plurality of drums of fine wires into a drum and outputting the drum; a three-coordinate device 3 is movably arranged below the elastic twisting device 2 and is used for providing power to drive the wire inlet device 4 to reciprocate back and forth on the periphery of the wire winding device 8; a winding device 8 is arranged below the three-coordinate device 3 and is used for driving the thin-sheet type iron core hole framework to rotate; the output end of the three-coordinate device 3 is provided with a wire inlet device 4; the three-coordinate device 3 can drive the wire inlet device 4 to reciprocate back and forth along the wire winding device 4; a wire clamping device 5 is inserted on the frame 1 and moves back and forth along the longitudinal direction for addingOne end of the copper wire is tightly fastened; a loading and unloading device 6 is arranged in parallel with the wire clamping device 5 and is used for automatically loading and unloading the sheet-shaped iron core hole frameworks; the rear side of the frame 1 is provided with a wire frame device 7 for placing copper wires. Specifically, copper wires on a wire frame device 7 are twisted into a piece through an elastic twisting device 2 and then are threaded onto a wire inlet device 4, the wire inlet device 4 is driven by a three-coordinate device 3 to be matched with a wire clamping device 5 to clamp one end of the wire, a winding device 8 starts to act, the copper wires are wound on a sheet-shaped iron core hole framework, the winding process is performed to reciprocate back and forth along the axis of the sheet-shaped iron core hole framework during the action of the three-coordinate device 3 until the copper wires are uniformly wound on the sheet-shaped iron core hole framework, finally, the blanking is completed under the action of a blanking device 6, and the whole process passes through the elastic twisting device _、 Three-coordinate device _、 Inlet wire device _、 Wire clamping device _、 The feeding and discharging device is matched with the controller and other equipment, so that the feeding and the automatic winding of the sheet-shaped iron core hole frameworks are effectively realized, the sheet-shaped iron core hole frameworks are automatically wound, the manual winding is replaced, the production quality is ensured, the production working time is shortened, and the production efficiency is improved.

On the basis of the above embodiment, the wire inlet device 4 comprises a wire inlet bracket 41; a pendulum shaft 42 is rotatably arranged on the incoming line bracket 41; swing cylinders 44 are symmetrically arranged on two sides of the incoming line bracket 41; the swing cylinder 44 can drive the swing shaft 42 to swing back and forth; the detachable array on the pendulum shaft 42 is provided with an incoming wire jig 43.

On the basis of the above embodiment, the wire feeding jig 43 includes a jig seat inserted on the pendulum shaft 42; an annular hollow jig needle is vertically inserted on the axis of the jig seat; the inner side of one end of the jig needle is arranged to the round angle.

On the basis of the above embodiment, the thread clamping device 5 comprises a thread clamping bracket 51; a first moving cylinder 52 is fixedly arranged on one side of the wire clamping bracket 51 and is used for providing power; a second clamping bracket 53 is movably inserted on the wire clamping bracket 51; the first moving cylinder 52 can drive the second clamping bracket 53 to reciprocate back and forth; a second movable cylinder 54 is fixedly arranged on the second clamping bracket 53 and is used for providing power; a third clamping bracket 55 is movably inserted into the second clamping bracket 53, and the second moving cylinder 54 can drive the third clamping bracket 55 to reciprocate back and forth along the vertical direction; the third clamping bracket 55 is rotatably provided with a second pendulum shaft 56, and is driven to rotate by second pendulum shaft cylinders symmetrically arranged at two ends of the third clamping bracket 55; the second pendulum shaft 56 is provided with a wire clamping portion 57 in an array.

On the basis of the above embodiment, the wire part 57 includes a wire clamping cylinder; a first clamping arm is fixed on one side of the wire clamping cylinder; a second clamping arm can be arranged on the first clamping arm in a swinging way, and one end of the second clamping arm is connected with the output end of the wire clamping cylinder; and protective layers are arranged on the first clamping arm and the second clamping arm.

On the basis of the embodiment, the loading and unloading device 6 comprises a first unloading bracket 61 which is telescopically inserted on the wire clamping device 5; a second material bracket 62 is movably inserted on the first material bracket 61 and is driven to move by an up-down cylinder; and a blanking jig is arranged at the top of the second material bracket 62.

The elastic twisting device is used for twisting a plurality of fine wire copper wires one by one and outputting the twisted wires; the three-coordinate device is used for driving the wire inlet device to reciprocate in the xyz space, so that the twisted copper wires can be uniformly wound on the thin-sheet type iron core hole framework during winding; the winding device is used for driving the sheet-type iron core hole framework to rotate at a high speed so as to complete the winding of the copper wire; the wire clamping device is used for clamping the wire ends of the copper wires, so that the wound copper wires are not fluffy; the automatic feeding and discharging device is used for realizing automatic feeding and automatic discharging of finished products wound by the sheet-type iron core hole frameworks, and the sheet-type iron core hole frameworks are mutually matched through the mechanisms, so that the winding production of the sheet-type iron core hole frameworks is realized, the whole assembly process does not need manual operation, the labor cost can be reduced, the winding efficiency is high, the mass winding production of the sheet-type iron core hole frameworks can be realized, the standardization and the identity of the production of the sheet-type iron core hole frameworks can be realized, and the quality of the finished products can be ensured.

The above description is only of the preferred embodiments of the present utility model, and is not intended to limit the present utility model in any way, although the present utility model has been described above with reference to the preferred embodiments, and is not intended to limit the present utility model. Any person skilled in the art should make equivalent embodiments belonging to equivalent changes and modifications by using the technical content disclosed in the above description without departing from the technical content of the present utility model, but any brief introduction modification, equivalent changes and modifications made to the above embodiments according to the technical substance of the present utility model still fall within the scope of the technical solution of the present utility model.

Claims

1. A winding device comprising a frame (1), characterized in that: an elastic twisting device (2) is fixedly arranged at the top of the frame (1); a three-coordinate device (3) is movably arranged below the elastic twisting device (2); a winding device (8) is arranged below the three-coordinate device (3); the output end of the three-coordinate device (3) is provided with a wire inlet device (4); the three-coordinate device (3) can drive the wire inlet device (4) to reciprocate back and forth along the wire winding device (4); a wire clamping device (5) is inserted on the frame (1) and moves back and forth along the longitudinal direction; a loading and unloading device (6) is arranged in parallel with the wire clamping device (5); a wire frame device (7) is arranged at the rear side of the frame (1).

2. A winding device according to claim 1, wherein: the wire inlet device (4) comprises a wire inlet bracket (41); a pendulum shaft (42) is rotatably arranged on the incoming line bracket (41); swing cylinders (44) are symmetrically arranged on two sides of the incoming line support (41); the swing cylinder (44) can drive the swing shaft (42) to swing back and forth; the detachable array on the pendulum shaft (42) is provided with a wire inlet jig (43).

3. A winding device according to claim 2, wherein: the wire inlet jig (43) comprises a jig seat inserted on the pendulum shaft (42); an annular hollow jig needle is vertically inserted on the axis of the jig seat; the inner side of one end of the jig needle is arranged to the round angle.

4. A winding device according to claim 1, wherein: the wire clamping device (5) comprises a wire clamping bracket (51); a first movable cylinder (52) is fixedly arranged on one side of the wire clamping bracket (51) and used for providing power; a second clamping bracket (53) is movably inserted on the wire clamping bracket (51); the first moving cylinder (52) can drive the second clamping bracket (53) to reciprocate back and forth; a second movable air cylinder (54) is fixedly arranged on the second clamping bracket (53) and is used for providing power; a third clamping bracket (55) is movably inserted into the second clamping bracket (53), and the second moving cylinder (54) can drive the third clamping bracket (55) to reciprocate back and forth along the vertical direction; a second pendulum shaft (56) is rotatably arranged on the third clamping bracket (55), and is driven to rotate by second pendulum shaft cylinders symmetrically arranged at two ends of the third clamping bracket (55); and a wire clamping part (57) is arranged on the second pendulum shaft (56) in an array manner.

5. The winding apparatus of claim 4, wherein: the wire part (57) comprises a wire clamping cylinder; a first clamping arm is fixed on one side of the wire clamping cylinder; a second clamping arm can be arranged on the first clamping arm in a swinging way, and one end of the second clamping arm is connected with the output end of the wire clamping cylinder; and protective layers are arranged on the first clamping arm and the second clamping arm.

6. A winding device according to claim 1, wherein: the feeding and discharging device (6) comprises a first discharging bracket (61) which is telescopically inserted on the wire clamping device (5); a second material bracket (62) is movably inserted on the first material bracket (61) and is driven to move by an upper cylinder and a lower cylinder; and a blanking jig is arranged at the top of the second material bracket (62).