CN220448351U - Efficient full-automatic ton bag unpacking and waste bag collecting device - Google Patents

Abstract

The utility model relates to a ton bag unpacking technical field especially relates to a high-efficient full-automatic ton bag unpacking and useless bag collection device, it includes the main frame, automatic unhook clamp bag mechanism, broken piece mechanism, cache feed bin, electric hoist and negative pressure conveying mechanism, the fixed guide rail that is provided with in main frame upper end top, electric hoist is connected with the guide rail, automatic unhook clamp bag mechanism is connected with electric hoist lifting hook, automatic unhook clamp bag mechanism below is fixed and is provided with broken bag mechanism, broken bag mechanism below is fixed and is provided with broken piece mechanism, broken piece mechanism below is fixed and is provided with the cache feed bin, cache feed bin bottom is equipped with the discharge gate, the negative pressure conveying mechanism is connected to the discharge gate, broken bag mechanism one side sets up useless bag collection device, useless bag collection device is fixed in the main frame, main frame upper end top is provided with the hoist subassembly, be provided with the weight on the hoist subassembly, hoist subassembly and all be located useless bag collection device directly over. The application has the effects of cleanness, sanitation, no pollution to personnel and environment.

Description

Efficient full-automatic ton bag unpacking and waste bag collecting device

Technical Field

The application relates to the technical field of ton bag unpacking, in particular to a high-efficiency full-automatic ton bag unpacking and waste bag collecting device.

Background

The ton bag, also called flexible container bag, space bag, etc., is a flexible transport packaging container. The moisture-proof and dust-proof plastic bag has the characteristics of moisture resistance, dust prevention, large volume, light weight, convenient assembly and disassembly and the like, has quick development in recent years, and is widely applied to all industries of chemical raw materials, medical raw materials, plastic raw materials, food additives, feed additives, metallurgical powder, ore powder, refractory materials and the like, and the industry is suitable for ton bag packaging.

The ton bag is large in size, loaded cargoes are more, manual work cannot be loaded and unloaded, a forklift, a crane or a similar bale breaker is required for unloading, an operator is required for carrying out auxiliary operation, unloading can be completed, the unpacked waste bag is directly kept aside and can pollute the surrounding environment, the operator is required to pick up the waste bag later, but the unpacking site wind dust is larger like the bale breaker, if the dust is operated for a long time, occupational diseases are easily affected after the dust is inhaled into the lung, and hidden danger is caused to physical and psychological health of the operator.

Disclosure of Invention

In order to be clean and sanitary, the utility model provides a high-efficient full-automatic ton bag unpacking and useless bag collection device, does not pollute personnel and environment.

The application provides a high-efficient full-automatic ton bag unpacking and useless bag collection device adopts following technical scheme:

the utility model provides a high-efficient full-automatic ton bag unpacking and useless bag collection device, includes main frame, automatic unhook press from both sides bag mechanism, broken piece mechanism, buffering feed bin, electric block and negative pressure conveying mechanism, the fixed guide rail that is provided with in main frame upper end top, electric block is connected with the guide rail, automatic unhook press from both sides bag mechanism and electric block lifting hook and be connected, automatic unhook press from both sides bag mechanism below fixed being provided with broken bag mechanism, broken piece mechanism below fixed being provided with buffering feed bin, buffering feed bin bottom is equipped with the discharge gate, the negative pressure conveying mechanism is connected to the discharge gate, broken bag mechanism one side sets up useless bag collection device, useless bag collection device is fixed in the main frame, main frame upper end top is provided with the hoist assembly, be provided with the weight on the hoist assembly, hoist assembly and all be located useless bag collection device directly over.

Through adopting above-mentioned technical scheme, electric block moves on the guide rail, and automatic unhook presss from both sides bag mechanism and electric block lifting hook and be connected to hang ton bag, broken bag mechanism cuts apart ton bag, and the material in the ton bag is then broken the piece mechanism through broken bag mechanism to broken piece mechanism, if the material has the caking and when forming great piece, broken piece mechanism is broken the piece, carries in the buffering feed bin again, and the material rethread negative pressure conveying mechanism carries in the appointed equipment.

And after the unloading of the ton bag is completed by the bag breaking mechanism, the empty bag is moved to the upper part of the waste bag collecting device by the electric hoist, the automatic unhook bag holder loosens the waste bag, the waste bag falls into the cone hopper, the hoisting assembly lowers the heavy hammer, so that the waste bag is tamped into the waste bag collecting device, and when the waste bag collecting device is filled with the waste bag, the waste bag collecting device is taken out to a designated storage position by the forklift and is replaced by the overhead waste bag collecting device. Through setting up useless bag collection device, operating personnel only need hang ton bag into behind the automatic unhook bag clamping mechanism start operating panel button alright accomplish the work of collecting of ton bag of unpacking, unloading, transportation and useless bag, practiced thrift the human cost, useless bag automatic unhook falls into in the useless bag collection device, sanitation and hygiene does not pollute personnel and environment.

Optionally, a dust removing mechanism is arranged on one side of the buffering bin, a dust removing pipeline is connected to the dust removing mechanism, and a feeding hole of the dust removing pipeline is aligned to the ton bag.

Through adopting above-mentioned technical scheme, set up dust removal mechanism in buffering feed bin one side, under the suction effect, the dust of ton bag week side is inhaled into in the dust removal pipeline, solves the big problem of unpacking scene wind dust, avoids operating personnel to get up occupational disease behind the dust suction lung, causes the hidden danger to operating personnel physical and mental health.

Optionally, automatic unhook presss from both sides bag mechanism includes gallows, couple subassembly and anchor clamps subassembly, the gallows is connected with electric block's couple, each set up a couple subassembly around the gallows, set up anchor clamps subassembly in the middle of the gallows, be connected with first cylinder on the couple subassembly, be connected with the second cylinder on the anchor clamps subassembly.

Through adopting above-mentioned technical scheme, the couple subassembly is used for hanging four string of ton bag and takes, and the anchor clamps subassembly is used for clieing the feed inlet of ton bag, and when needs unhooking, the first cylinder action of couple subassembly drives the couple subassembly action, makes string take and break away from the couple subassembly, and the second cylinder action of anchor clamps subassembly simultaneously, anchor clamps are opened, and ton bag mouth breaks away from anchor clamps subassembly, makes whole empty ton bag fall into waste bag collection device.

Optionally, the couple subassembly includes spacing case and couple, the opening has been seted up to spacing case bottom, the couple fixed part is arranged in spacing incasement, and couple hook portion stretches out outside the opening, first cylinder slope sets up, the cavity and the spacing case fixed connection of first cylinder, the piston rod of first cylinder is arranged in spacing incasement and with couple fixed part swing joint.

By adopting the technical scheme, as the first air cylinder is obliquely arranged, the hook is movably connected with the piston rod of the first air cylinder, and when the piston rod extends out, the fixing part of the hook is vertically arranged in the limit box, so that the hook part of the hook well hooks the hanging belt on the ton bag, and the ton bag is not easy to fall off; when the piston rod is retracted into the cavity, the fixing part of the hook inclines along with the movement of the piston rod, so that the hook part of the hook also inclines, and the hanging belt of the ton bag falls off.

Optionally, the bag breaking mechanism comprises a vibration hopper, a cutter and a vibration motor, wherein the cutter is fixedly arranged in the vibration hopper, the cutting edge faces to the ton bag, and the vibration motor is fixedly arranged on one side of the vibration hopper.

By adopting the technical scheme, after the material falls on the cutter through the self weight, the ton bag is punctured and is cut along the cutter, and the material falls into the vibration hopper along the cutter; the vibration motor is arranged, but the vibration hopper is in a shaking state, so that materials can be smoothly discharged, and the vibration hopper is prevented from being blocked by the materials due to adhesion and retention.

Optionally, the vibration hopper lower extreme is fixedly provided with the safety grid, observation hole has been seted up to vibration hopper one side.

Through adopting above-mentioned technical scheme, set up the safety grid and observe the manhole on vibrating hopper, can prevent effectively that ton bag inner bag from falling into vibrating hopper and blocking up vibrating hopper passageway to accessible observation hole confirms whether the inner bag drops, can be artifical with the hook take out the inner bag from the safety grid simultaneously.

Optionally, broken piece mechanism includes box, knife rest, crushing sword, crushing motor and transmission shaft, the transmission shaft level rotates and sets up in the box, crushing motor sets up in box one side, and crushing motor output shaft and transmission shaft fixed connection, the knife rest encircles and fixed the setting on the transmission shaft, crushing sword is fixed to be set up on the knife rest.

Through adopting above-mentioned technical scheme, crushing motor drives the transmission shaft and rotates, and the transmission shaft drives the knife rest and rotates, and the knife rest drives crushing sword and horizontally rotates in the box to the material with the caking is broken, and then prevents that the material of caking from blockking up vacuum conveying pipeline.

Optionally, the waste bag collecting device comprises a cone bucket and a waste bag barrel, wherein the bottom of the cone bucket is fixedly connected and communicated with the top of the waste bag barrel.

Through adopting above-mentioned technical scheme, at useless bag bucket top fixed connection awl fill, the awl fill not only plays the effect of direction, and with useless bag collection device's feed inlet enlarged moreover, can make useless bag get into more accurately in the useless bag bucket.

In summary, the present application includes at least one of the following beneficial technical effects:

1. through setting up useless bag collection device, ton bag is unloading the completion back at broken bag mechanism, remove empty bag to useless bag collection device top by electric block, automatic unhook bag holder loosens useless bag, useless bag falls into the awl fill, hoist assembly is put down the weight to tamp useless bag into useless bag collection device, after useless bag collection device fills useless bag, take out useless bag collection device to appointed storage position with fork truck, and change the useless bag collection device of sky, useless bag automatic unhook falls into useless bag collection device in, sanitation and hygiene, no pollution personnel and environment have been practiced thrift the human cost.

2. After the material falls on the cutter through the self weight, the ton bag is punctured and cut along the cutter, and the material falls into the vibration hopper along the cutter; the vibration motor is arranged, but the vibration hopper is in a shaking state, so that materials can be smoothly discharged, and the vibration hopper is prevented from being blocked by the materials due to adhesion and retention.

3. The crushing motor drives the transmission shaft to rotate, the transmission shaft drives the tool rest to rotate, and the tool rest drives the crushing tool to horizontally rotate in the box body, so that the agglomerated materials are crushed, and the agglomerated materials are prevented from blocking the vacuum conveying pipeline.

Drawings

Fig. 1 is a schematic overall front view of a high-efficiency full-automatic ton bag unpacking and waste bag collecting device.

Fig. 2 is a schematic side view of the efficient full-automatic ton bag unpacking and waste bag collecting device.

Fig. 3 is a schematic structural view of the automatic unhooking bag clamping mechanism of the present application.

Fig. 4 is a schematic structural view of the hook assembly of the present application.

Fig. 5 is a schematic structural view of the bag breaking mechanism of the present application.

Fig. 6 is a schematic structural view of the block breaking mechanism of the present application.

Reference numerals illustrate: 1. a main frame; 11. a guide rail; 12. a hoisting assembly; 13. a heavy hammer; 2. an automatic unhooking bag clamping mechanism; 21. a hanging bracket; 211. hanger lugs; 22. a hook assembly; 221. a limit box; 222. a hook; 223. a connecting piece; 23. a clamp assembly; 24. a first cylinder; 241. a fixed rod; 242. a piston rod; 25. a second cylinder; 3. a bag breaking mechanism; 31. vibrating the hopper; 311. a security grid; 312. an observation hole; 32. a cutting knife; 33. a vibration motor; 34. a protection plate; 35. a spring coupling assembly; 4. a block breaking mechanism; 41. a case; 42. a tool holder; 43. a crushing knife; 44. a crushing motor; 45. a transmission shaft; 5. caching a storage bin; 6. an electric hoist; 7. a negative pressure conveying mechanism; 8. a waste bag collecting device; 81. a cone bucket; 82. a waste bag barrel; 9. a dust removing mechanism; 91. a dust removal pipeline.

Detailed Description

The present application is described in further detail below in conjunction with figures 1-6.

The embodiment of the application discloses a high-efficient full-automatic ton bag unpacking and useless bag collection device. Referring to fig. 1, a high-efficiency full-automatic ton bag unpacking and waste bag collecting device comprises a main frame 1, an automatic unhooking and bag clamping mechanism 2, a bag breaking mechanism 3, a block breaking mechanism 4, a cache bin 5, an electric hoist 6 and a negative pressure conveying mechanism 7, wherein the main frame 1 is fixedly arranged on the ground, a guide rail 11 is fixedly arranged at the top of the upper end of the main frame 1, the electric hoist 6 is connected with the guide rail 11 and slides along the guide rail 11, and the automatic unhooking and bag clamping mechanism 2 is connected with the electric hoist 6 through a lifting hook; the automatic unhooking bag clamping mechanism 2 is fixedly provided with a bag breaking mechanism 3 under, the bag breaking mechanism 3 is fixed on the main frame 1, a block breaking mechanism 4 is fixedly arranged under the bag breaking mechanism 3, a buffer storage bin 5 is fixedly arranged under the block breaking mechanism 4, the block breaking mechanism 4 is fixedly arranged at the top of the buffer storage bin 5, a discharge hole is arranged at the bottom of the buffer storage bin 5, the discharge hole is connected with a negative pressure conveying mechanism 7, and the negative pressure conveying mechanism 7 conveys materials to appointed equipment.

One side of the bag breaking mechanism 3 is provided with a waste bag collecting device 8, and the waste bag collecting device 8 is fixed in the main frame 1. The waste bag collecting device 8 comprises a cone hopper 81 and a waste bag barrel 82, wherein the bottom of the cone hopper 81 is fixedly connected and communicated with the top of the waste bag barrel 82, and thus, the cone hopper 81 is used as a guide structure of the waste bag barrel 82, and waste bags can be easily and accurately placed in the waste bag barrel 82.

Buffering feed bin one side is provided with dust removal mechanism 9, and dust removal mechanism 9 is fixed to be set up in ground, is connected with dust removal pipeline 91 on the dust removal mechanism 9, and the dust removal pipeline 91 feed inlet aligns ton bag, and the air current is gushed in the dust removal pipeline 91, can empty the produced dust absorption when the material with ton bag, and then reduces dust pollution.

Referring to fig. 2, a hoist assembly 12 is disposed at the top of the upper end of the main frame 1, the hoist assembly 12 is fixedly disposed on a beam of the main frame 1, a weight 13 is disposed on the hoist assembly 12, a hoist line on the hoist assembly 12 fixes the weight 13, the hoist assembly 12 and the weight 13 are both located right above the waste bag collecting device 8, and the hoist assembly 12 is controlled to shrink the hoist line, so that the weight 13 moves up and down.

Referring to fig. 3, the automatic unhooking and bagging mechanism 2 comprises a hanging bracket 21, a hook component 22 and a clamp component 23, wherein hanging bracket lugs 211 are arranged at the upper end of the hanging bracket 21, the hanging bracket lugs 211 are connected with hooks 222 of the electric hoist 6, one hook component 22 is arranged at each of four corners of the hanging bracket 21, and the hook component 22 is used for fixing hanging belts on ton bags, so that the ton bags are prevented from falling off and automatic unhooking after unloading due to falling off of the hanging belts in the lifting process, and personnel operation is reduced; the hook assembly 22 is connected with a first air cylinder 24, and the first air cylinder 24 controls the hook assembly 22 to hook the ton bag. The clamp assembly 23 is arranged in the middle of the hanging bracket 21 and used for clamping the inner bag of the ton bag, so that the inner bag is prevented from falling off and the blanking is prevented from being influenced; the clamp assembly 23 is connected with a second air cylinder 25, and the second air cylinder 25 pushes the clamp assembly 23 to open and close.

Referring to fig. 4, the hook assembly 22 includes a limit case 221, a hook 222 and a connecting member 223, the bottom of the limit case 221 is provided with an opening, the hook 222 penetrates through the opening, a fixing portion of the hook 222 is disposed in the limit case 221, the hook portion of the hook 222 extends out of the opening, the first cylinder 24 is obliquely disposed at one side of the limit case 221, a fixing rod 241 of the first cylinder 24 is fixedly connected with a side wall of the limit case 221, a piston rod 242 of the first cylinder 24 is disposed in the limit case 221 and movably connected with the fixing portion of the hook 222, and thus, the extension or retraction of the piston rod 242 can enable the hook 222 to be vertical or inclined in the limit case 221. One end of the connecting piece 223 is fixedly connected with the limit box 221, and the other end is fixedly connected with the hanging bracket 21.

Referring to fig. 5, the bag breaking mechanism 3 includes a vibration hopper 31, a cutter 32 and a vibration motor 33, the cutter 32 is a cross cutter 32, the cutter 32 is fixedly arranged in the vibration hopper 31, the cutter edge faces to the ton bag, the vibration motor 33 is fixedly arranged on one side of the vibration hopper 31, and when the vibration motor 33 vibrates, the vibration hopper 31 vibrates accordingly, so that the accumulation of materials in the vibration hopper 31 is reduced.

The upper edge of the vibration hopper 31 is provided with a circle of protection plates 34 with low middle and high two ends, so that materials are prevented from being scattered outside the vibration hopper 31, and the protection plates 34 are fixedly connected with the vibration hopper 31 through a spring connecting assembly 35, so that the connection between the protection plates 34 and the vibration hopper 31 is not affected by vibration. And the junction of guard plate 34 and vibration hopper 31 is provided with round elastic sealing washer, and then prevents that the material from spilling in the gap.

The vibration hopper 31 lower extreme is fixed and is provided with safety grid 311, if the ton bag inner bag drops carelessly, only can drop on safety grid, and can not get into the discharge gate of vibration hopper 31 along with the material, can effectively prevent the discharge gate jam of vibration hopper 31. An observation hole 312 is formed in one side of the vibration hopper 31, and the observation hole 312 can be manually observed to confirm whether the ton bag inner bag falls or not, and the falling ton bag inner bag can be taken out from the observation hole 312 by a hook.

Referring to fig. 6, the block breaking mechanism 4 is disposed between the discharge port of the bag breaking mechanism 3 and the cache bin 5, the block breaking mechanism 4 includes a box 41, a knife rest 42, a breaking knife 43, a breaking motor 44 and a transmission shaft 45, the box 41 is fixedly disposed at the top of the cache bin 5, the box 41 is communicated with the cache bin 5, the transmission shaft 45 is horizontally rotated and disposed in the box 41, the breaking motor 44 is fixedly disposed at one side of the box 41, an output shaft of the breaking motor 44 is fixedly connected with the transmission shaft 45, the knife rest 42 is surrounded and fixedly disposed on the transmission shaft 45, and the breaking knife 43 is fixedly disposed on the knife rest 42. The crushing blade 43 rotates horizontally with the rotation of the blade holder 42, thereby crushing the agglomerated material.

The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.

Claims (8)

1. The utility model provides a high-efficient full-automatic ton bag unpacking and useless bag collection device, includes main frame (1), automatic unhook clamp bag mechanism (2), broken bag mechanism (3), broken piece mechanism (4), buffering feed bin (5), electric block (6) and negative pressure conveying mechanism (7), the fixed guide rail (11) that is provided with in main frame (1) upper end top, electric block (6) are connected with guide rail (11), automatic unhook clamp bag mechanism (2) are connected with electric block (6) lifting hook, automatic unhook clamp bag mechanism (2) below is fixed to be set up broken bag mechanism (3), broken piece mechanism (4) are fixed to be set up in broken bag mechanism (3) below, broken piece mechanism (4) below is fixed to be set up buffering feed bin (5), buffering feed bin (5) bottom is equipped with the discharge gate, discharge gate connection negative pressure conveying mechanism (7), its characterized in that: broken bag mechanism (3) one side sets up useless bag collection device (8), useless bag collection device (8) are fixed in main frame (1), main frame (1) upper end top is provided with hoist assembly (12), be provided with weight (13) on hoist assembly (12), hoist assembly (12) and weight (13) all are located useless bag collection device (8) directly over.

2. The efficient fully-automatic ton bag unpacking and waste bag collecting device according to claim 1, wherein the efficient fully-automatic ton bag unpacking and waste bag collecting device is characterized in that: the dust removing device is characterized in that a dust removing mechanism (9) is arranged on one side of the cache bin (5), a dust removing pipeline (91) is connected to the dust removing mechanism (9), and a feeding hole of the dust removing pipeline (91) is aligned to the ton bag.

3. The efficient fully-automatic ton bag unpacking and waste bag collecting device according to claim 1, wherein the efficient fully-automatic ton bag unpacking and waste bag collecting device is characterized in that: automatic unhook presss from both sides bag mechanism (2) including gallows (21), couple subassembly (22) and anchor clamps subassembly (23), gallows (21) are connected with couple (222) of electric block (6), gallows (21) each set up one around couple subassembly (22), set up anchor clamps subassembly (23) in the middle of gallows (21), be connected with first cylinder (24) on couple subassembly (22), be connected with the second cylinder on anchor clamps subassembly (23).

4. The efficient and fully automatic ton bag unpacking and waste bag collecting device according to claim 3, wherein the efficient and fully automatic ton bag unpacking and waste bag collecting device is characterized in that: the hook assembly (22) comprises a limit box (221) and a hook (222), an opening is formed in the bottom of the limit box (221), a fixing part of the hook (222) is arranged in the limit box (221), the hook part of the hook (222) extends out of the opening, the first air cylinder (24) is obliquely arranged, a fixing rod (241) of the first air cylinder (24) is fixedly connected with the limit box (221), and a piston rod (242) of the first air cylinder (24) is arranged in the limit box (221) and movably connected with the fixing part of the hook (222).

5. The efficient fully-automatic ton bag unpacking and waste bag collecting device according to claim 1, wherein the efficient fully-automatic ton bag unpacking and waste bag collecting device is characterized in that: the bag breaking mechanism (3) comprises a vibrating hopper (31), a cutter (32) and a vibrating motor (33), wherein the cutter (32) is fixedly arranged in the vibrating hopper (31) and the cutting edge faces to the ton bag, and the vibrating motor (33) is fixedly arranged on one side of the vibrating hopper (31).

6. The efficient and fully automatic ton bag unpacking and waste bag collecting device according to claim 5, wherein the efficient and fully automatic ton bag unpacking and waste bag collecting device is characterized in that: the safety grid (311) is fixedly arranged at the lower end of the vibration hopper (31), and an observation hole (312) is formed in one side of the vibration hopper (31).

7. The efficient fully-automatic ton bag unpacking and waste bag collecting device according to claim 1, wherein the efficient fully-automatic ton bag unpacking and waste bag collecting device is characterized in that: broken piece mechanism (4) include box (41), knife rest (42), crushing sword (43), crushing motor (44) and transmission shaft (45), transmission shaft (45) horizontal rotation sets up in box (41), crushing motor (44) set up in box (41) one side, and crushing motor (44) output shaft and transmission shaft (45) fixed connection, knife rest (42) encircle and fixed the setting on transmission shaft (45), crushing sword (43) are fixed to be set up on knife rest (42).

8. The efficient fully-automatic ton bag unpacking and waste bag collecting device according to claim 1, wherein the efficient fully-automatic ton bag unpacking and waste bag collecting device is characterized in that: the waste bag collecting device (8) comprises a cone hopper (81) and a waste bag barrel (82), and the bottom of the cone hopper (81) is fixedly connected and communicated with the top of the waste bag barrel (82).