CN220448232U

CN220448232U - Braiding machine

Info

Publication number: CN220448232U
Application number: CN202321671345.0U
Authority: CN
Inventors: 樊罗方; 罗丹; 李强
Original assignee: Zhaoqing Tongwei Electronic Technology Co ltd
Current assignee: Zhaoqing Tongwei Electronic Technology Co ltd
Priority date: 2023-06-28
Filing date: 2023-06-28
Publication date: 2024-02-06
Anticipated expiration: 2033-06-28

Abstract

The utility model discloses a braiding machine, which comprises: the feeding mechanism comprises a vibration disc and a feeding channel connected with the vibration disc, the vibration disc is used for supplying an inductor, and the feeding channel accommodates the inductor to pass through; the detection mechanism comprises an industrial camera and a visual processor electrically connected with the industrial camera, and the industrial camera is positioned above the discharge end of the feeding channel; the material moving mechanism comprises a sucker, a lifting frame connected with the sucker and a translation assembly for driving the lifting frame to translate, a rotary cylinder is arranged between the sucker and the lifting frame, and the sucker is used for adsorbing an inductor; the braiding mechanism comprises an unreeling assembly and a heat sealing assembly, wherein the unreeling assembly comprises a first unreeling device and a second unreeling device, the first unreeling device is used for supplying a carrier tape, the second unreeling device is used for supplying the adhesive tape, the carrier tape is used for loading an inductor of the sucker, and the heat sealing assembly is used for hot-pressing the adhesive tape on the carrier tape. The utility model can replace manual work to place the inductors on the carrier tape, ensure the consistency of the direction of the mark of each inductor on the carrier tape, and improve the production efficiency.

Description

Braiding machine

Technical Field

The utility model relates to the technical field of braiding equipment, in particular to a braiding machine.

Background

The braider is mainly used for braiding scattered electronic components, such as inductance components, the braids with the characters and the marks of each inductance are required to be connected in series in the braiding process of the inductance, and particularly, operators can place the inductance on a carrier belt, and the carrier belt is sealed by a cover belt through the braider, so that the inductance is packaged in the carrier belt.

However, the inductance is manually placed on the carrier tape, so that the problem that the directions of inductance characters and marks are inconsistent easily occurs, and frequent stoppage is required for confirmation, so that the braiding efficiency is low.

Disclosure of Invention

The present utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the braiding machine provided by the utility model can replace manual work to place the inductors on the carrier tape, ensure the direction consistency of the identification of each inductor on the carrier tape, and improve the production efficiency.

A braiding machine according to an embodiment of the first aspect of the present utility model comprises: the feeding mechanism comprises a vibration disc and a feeding channel connected with the vibration disc, the vibration disc is used for supplying an inductor, and the feeding channel is used for accommodating the inductor to pass through; the detection mechanism comprises an industrial camera and a visual processor electrically connected with the industrial camera, the industrial camera is positioned above the discharge end of the feeding channel, and the visual processor enables the industrial camera to shoot the inductor and receive and process photos shot by the industrial camera; the material moving mechanism comprises a sucker, a lifting frame connected with the sucker and a translation assembly for driving the lifting frame to translate, wherein a rotary cylinder is arranged between the sucker and the lifting frame, and the sucker is used for adsorbing the inductor; the braiding mechanism comprises an unreeling assembly and a heat sealing assembly, wherein the unreeling assembly comprises a first unreeling device and a second unreeling device, the first unreeling device is used for supplying a carrier tape, the second unreeling device is used for supplying adhesive tapes, the carrier tape is used for loading the electric inductance of the sucker, and the heat sealing assembly is used for hot-pressing the adhesive tapes on the carrier tape, so that the electric inductance is packaged in the carrier tape.

According to some embodiments of the utility model, the discharge end of the feeding channel is provided with an abutting plate, and the abutting plate abuts against the inductor.

According to some embodiments of the utility model, a connecting frame is arranged on one side of the feeding channel, and a light source is arranged on the connecting frame and is positioned below the industrial camera.

According to some embodiments of the utility model, the material moving mechanism comprises a support, the support is located between the material moving mechanism and the braiding mechanism, the support is provided with a stand column and a cross beam arranged at the top of the stand column, the translation assembly is provided with a linear motor, and the linear motor is arranged on the cross beam.

According to some embodiments of the utility model, the linear motor is provided with a sliding table, the material moving mechanism further comprises a first cylinder, the first cylinder is arranged on the sliding table, and the telescopic end of the first cylinder is connected with the lifting frame.

According to some embodiments of the utility model, the heat sealing assembly comprises a supporting table, a heat sealing knife arranged above the supporting table, and a first power piece for driving the heat sealing knife to press down, wherein the heat sealing knife is used for heating the adhesive tape to adhere the adhesive tape to the carrier tape.

According to some embodiments of the utility model, the support table is provided with a trough, which accommodates the passage of the carrier tape.

According to some embodiments of the utility model, the apparatus further comprises a traction mechanism comprising an upper traction roller and a lower traction roller, the upper traction roller and the lower traction roller gripping a traction braid.

The braiding machine provided by the embodiment of the utility model has at least the following beneficial effects:

1. according to the utility model, by arranging the vibration disc and the feeding channel, operators can place the inductor in the vibration disc, and the vibration disc can transport the inductor to the feeding channel, so that the inductor is transported to the feeding position, and the automation degree of equipment is improved.

2. According to the utility model, the industrial camera and the vision processor are arranged, the industrial camera can shoot the identification of the inductor on the feeding channel, the vision processor receives the photo shot by the industrial camera, analyzes and processes whether the identification direction of the inductor in the shot photo is correct, and if so, the inductor can be placed on the carrier tape by the material moving mechanism, and if not, the inductor can be placed on the carrier tape after being changed by the material moving mechanism, so that the identification direction of the inductor is manually identified, and the phenomenon of error direction of the inductor identification is reduced.

3. According to the utility model, the sucker, the lifting frame, the translation assembly and the rotary air cylinder are arranged, the lifting frame can enable the sucker to descend, the sucker can adsorb the inductor at the discharge end of the feeding groove, meanwhile, under the condition that the direction of the inductor is incorrect, the rotary air cylinder can rotate to change the direction of the identifier of the inductor, and then, the translation assembly transfers the inductor to the carrier belt, so that the direction of each inductor on the carrier belt is consistent.

4. According to the utility model, the first unreeling device, the second unreeling device and the heat sealing assembly are arranged, the first unreeling device can unreel the carrier tape, the second unreeling device can unreel the adhesive tape, and then the heat sealing assembly is used for hot-pressing the adhesive tape on the carrier tape, so that the inductor is packaged in the carrier tape.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.

Drawings

The foregoing and/or additional aspects and advantages of the utility model will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:

FIG. 1 is a schematic diagram of a braiding machine according to an embodiment of the present utility model;

FIG. 2 is a schematic view of a braiding machine of FIG. 1 from another perspective;

FIG. 3 is a schematic view of a braiding machine of FIG. 1 from another perspective;

fig. 4 is a schematic view of a braiding machine of fig. 1 from another view.

Reference numerals: 100-vibration plate, 110-feeding channel, 120-inductance, 130-industrial camera, 140-vision processor, 150-sucker, 160-lifting frame, 170-revolving cylinder, 180-first unreeling device, 190-second unreeling device, 200-carrier belt, 210-adhesive tape, 220-abutting plate, 230-connecting frame, 240-light source, 250-upright post, 260-cross beam, 270-linear motor, 280-sliding table, 290-first cylinder, 300-supporting table, 310-heat sealing knife, 320-upper traction roller, 330-lower traction roller and 340-trough.

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.

In the description of the present utility model, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present utility model and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

A braiding machine according to an embodiment of the present utility model is described below with reference to the accompanying drawings.

Referring to fig. 1, an inductance 120 taping machine according to an embodiment of the present utility model includes a feeding mechanism, a detecting mechanism, a material moving mechanism, and a taping mechanism.

It should be noted that the braid structure includes a carrier tape 200 and an adhesive tape 210, the carrier tape 200 has a plurality of accommodating cavities, the accommodating cavities accommodate the inductors 120, and the adhesive tape 210 is adhered to the opening of the carrier tape 200.

The feeding mechanism comprises a vibration disc 100 and a feeding channel 110 connected with the vibration disc 100, wherein the vibration disc 100 is used for supplying an inductor 120, and the feeding channel 110 is used for accommodating the inductor 120 to pass through.

The detection mechanism includes an industrial camera 130 and a vision processor 140 electrically connected to the industrial camera 130, wherein the industrial camera 130 is located above the discharge end of the feeding channel 110, and the vision processor 140 makes the industrial camera 130 take the inductor 120 and receives and processes the photo taken by the industrial camera 130.

It should be noted that, the vision processor 140 may be purchased in the market, and parameters may be set in advance, and a certain direction of the identification of the inductor 120 is used as a reference, so that the vision processor 140 can determine whether the direction of the inductor 120 photographed by the industrial camera 130 is correct.

Wherein, the material moving mechanism includes sucking disc 150, the crane 160 of being connected with sucking disc 150, drive the translation subassembly of crane 160 translation, be provided with gyration cylinder 170 between sucking disc 150 and the crane 160, sucking disc 150 is used for adsorbing inductance 120.

Wherein the braiding mechanism includes an unreeling assembly and a heat-sealing assembly, referring to fig. 2, the unreeling assembly includes a first unreeling device 180 and a second unreeling device 190, the first unreeling device 180 is used for supplying a carrier tape 200, the second unreeling device 190 is used for supplying an adhesive tape 210, the carrier tape 200 is used for loading the inductor 120 of the suction cup 150, and the heat-sealing assembly is used for hot-pressing the adhesive tape 210 on the carrier tape 200, so that the inductor 120 is packaged in the carrier tape 200.

It is understood that the braiding machine further comprises a winding mechanism, and the winding mechanism can wind the braiding.

In some embodiments of the present utility model, the discharging end of the feeding channel 110 is provided with an abutting plate 220, and the abutting plate 220 abuts against the inductor 120, so that the suction cup 150 can accurately suck the inductor 120.

In some embodiments of the present utility model, referring to fig. 4, a connection frame 230 is provided at one side of the feeding path 110, and a light source 240 is provided on the connection frame 230, and the light source 240 is positioned below the industrial camera 130, so that brightness can be increased, which is advantageous for the industrial camera 130 to take a clear photograph.

In some embodiments of the utility model, referring to fig. 3, the feed mechanism includes a support between the feed mechanism and the braiding mechanism, the support having a post 250, a beam 260 disposed on top of the post 250, and the translation assembly having a linear motor 270, the linear motor 270 being disposed on the beam 260.

Thus, the inductor 120 can be precisely transferred to the carrier tape 200 by the linear motor 270.

In some embodiments of the present utility model, the wire motor has a sliding table 280, and the material moving mechanism further includes a first cylinder 290, where the first cylinder 290 is disposed on the sliding table 280, and a telescopic end of the first cylinder 290 is connected to the lifting frame 160.

In some embodiments of the present utility model, the heat sealing assembly includes a support table 300, a heat sealing knife 310 disposed above the support table 300, and a first power member for driving the heat sealing knife 310 to press down, wherein the heat sealing knife 310 is used for heating the adhesive tape 210 to adhere the adhesive tape 210 to the carrier tape 200.

The first power member may be a cylinder.

In some embodiments of the present utility model, the support table 300 is provided with a trough 340, the trough 340 receiving the carrier tape 200 therethrough, while the trough 340 is also capable of supporting the carrier tape 200.

In some embodiments of the present utility model, the apparatus further comprises a traction mechanism, wherein the traction mechanism comprises an upper traction roller 320 and a lower traction roller 330, the upper traction roller 320 and the lower traction roller 330 clamp the traction braid, and a motor can be used to drive the lower traction roller 330 to rotate, so that the braid is conveyed in a traction way.

Thus, the present embodiment has the following effects:

1. according to the utility model, by arranging the vibration disc 100 and the feeding channel 110, operators can place the inductor 120 in the vibration disc 100, and the vibration disc 100 can transport the inductor 120 to the feeding channel 110, so that the inductor 120 is transported to a feeding position, and the automation degree of equipment is improved.

2. According to the utility model, by arranging the industrial camera 130 and the vision processor 140, the industrial camera 130 can shoot the identification of the inductor 120 on the feeding channel 110, the vision processor 140 receives the shot photo of the industrial camera 130, analyzes and processes whether the identification direction of the inductor 120 in the shot photo is correct, if so, the inductor 120 is placed on the carrier tape 200 by the material moving mechanism, and if not, the inductor 120 is placed on the carrier tape 200 after being changed by the material moving mechanism, so that the identification direction of the inductor 120 is identified manually, and the phenomenon of error identification direction of the inductor 120 is reduced.

3. According to the utility model, the suction cup 150, the lifting frame 160, the translation component and the revolving cylinder 170 are arranged, the lifting frame 160 can enable the suction cup 150 to descend, the suction cup 150 can absorb the inductor 120 at the discharge end of the feeding groove 340, meanwhile, under the condition that the direction of the inductor 120 is incorrect, the revolving cylinder 170 can rotate to change the direction of the identification of the inductor 120, and then the translation component transfers the inductor 120 to the carrier tape 200, so that the direction of each inductor 120 on the carrier tape 200 is consistent.

4. The present utility model enables the inductor 120 to be packaged in the carrier tape 200 by providing the first unreeler 180, the second unreeler 190, and the heat-seal assembly, the first unreeler 180 being capable of unreeled the carrier tape 200, the second unreeler 190 being capable of unreeled the adhesive tape 210, and then hot-pressing the adhesive tape 210 to the carrier tape 200 using the heat-seal assembly.

In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.

Claims

1. A braiding machine, comprising:

the feeding mechanism comprises a vibration disc (100) and a feeding channel (110) connected with the vibration disc (100), wherein the vibration disc (100) is used for supplying an inductor (120), and the feeding channel (110) is used for accommodating the inductor (120) to pass through;

the detection mechanism comprises an industrial camera (130) and a visual processor (140) electrically connected with the industrial camera (130), wherein the industrial camera (130) is positioned above the discharge end of the feeding channel (110), and the visual processor (140) enables the industrial camera (130) to shoot the inductor (120) and receive and process photos shot by the industrial camera (130);

the material moving mechanism comprises a sucker (150), a lifting frame (160) connected with the sucker (150) and a translation assembly for driving the lifting frame (160) to translate, wherein a rotary cylinder (170) is arranged between the sucker (150) and the lifting frame (160), and the sucker (150) is used for adsorbing the inductor (120);

the braiding mechanism comprises an unreeling assembly and a heat sealing assembly, wherein the unreeling assembly comprises a first unreeling device (180) and a second unreeling device (190), the first unreeling device (180) is used for supplying a carrier tape (200), the second unreeling device (190) is used for supplying adhesive tapes (210), the carrier tape (200) is used for loading the inductors (120) of the suckers (150), and the heat sealing assembly is used for hot-pressing the adhesive tapes (210) to the carrier tape (200), so that the inductors (120) are packaged in the carrier tape (200).

2. A braiding machine according to claim 1, wherein the discharge end of the feeding channel (110) is provided with an abutment plate (220), the abutment plate (220) being in abutment with the inductor (120).

3. The braiding machine according to claim 1, wherein a connecting frame (230) is arranged on one side of the feeding channel (110), a light source (240) is arranged on the connecting frame (230), and the light source (240) is located below the industrial camera (130).

4. A braiding machine according to claim 1, wherein the feed mechanism comprises a support between the feed mechanism and the braiding mechanism, the support having a column (250), a beam (260) arranged on top of the column (250), the translation assembly having a linear motor (270), the linear motor (270) being arranged at the beam (260).

5. The braiding machine of claim 4, wherein the linear motor (270) comprises a sliding table (280), the material moving mechanism further comprises a first air cylinder (290), the first air cylinder (290) is arranged on the sliding table (280), and a telescopic end of the first air cylinder (290) is connected with the lifting frame (160).

6. The taping machine of claim 1, wherein the heat seal assembly includes a support table (300), a heat seal knife (310) located above the support table (300), a first power member for driving the heat seal knife (310) to press down, the heat seal knife (310) being configured to heat the adhesive tape (210) to adhere the adhesive tape (210) to the carrier tape (200).

7. A braiding machine according to claim 6, wherein the support table (300) is provided with a trough (340), the trough (340) accommodating the carrier tape (200) therethrough.

8. The braiding machine of claim 1, further comprising a traction mechanism comprising an upper traction roller (320) and a lower traction roller (330), wherein the upper traction roller (320) and the lower traction roller (330) grip the traction braid.