CN220438191U - Appearance detection device after lamination of solar module - Google Patents
Appearance detection device after lamination of solar module Download PDFInfo
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- CN220438191U CN220438191U CN202321872386.6U CN202321872386U CN220438191U CN 220438191 U CN220438191 U CN 220438191U CN 202321872386 U CN202321872386 U CN 202321872386U CN 220438191 U CN220438191 U CN 220438191U
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- 238000001514 detection method Methods 0.000 title claims abstract description 40
- 238000003475 lamination Methods 0.000 title claims description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 40
- 238000010073 coating (rubber) Methods 0.000 claims abstract description 24
- 238000007689 inspection Methods 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000011179 visual inspection Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 6
- 230000000007 visual effect Effects 0.000 description 6
- 230000007547 defect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of visual inspection, in particular to a device for detecting the appearance of a laminated solar module, which comprises a base, a trigger mechanism and a coding mechanism; the machine base is provided with a transmission channel; the machine base is provided with an upper tunnel light source at the top of the transmission channel; the machine base is provided with an upper camera at the top of the upper tunnel light source; the machine base is provided with a lower tunnel light source at the bottom of the transmission channel; the machine base is provided with a lower camera at the bottom of the lower tunnel light source; the machine base is provided with a front supporting seat at one side of the transmission channel; the machine base is provided with a rear supporting seat at the other side of the transmission channel; the front support seat and the rear support seat are respectively provided with the support rubber coating wheel in a rotating way, and the front support seat and the rear support seat are respectively arranged on the front side and the rear side of the transmission channel, so that the suspended area of the solar module can be effectively reduced, the solar module can be stably transmitted, the condition of up-down shaking is prevented, and the photographing detection quality is ensured.
Description
Technical Field
The utility model relates to the technical field of visual inspection, in particular to an appearance inspection device for a solar module after lamination.
Background
Under the change of the daily and lunar variation of the industrial revolution, the update speed of products pursued by human beings is increased, the detection requirements of the detection level and the detection standard of the artificial industry can not be met far, the requirements of the industry detection precision can be improved only through the visual detection device after stitch welding of the industrial solar module, and the visual detection device is used in multiple fields.
With the continuous development of modern industry, the product quality requirement is also continuously improved, so that intelligent detection is required to replace manual visual detection, thereby improving detection precision and detection efficiency, realizing that the production process problem is discovered in advance by real-time product quality monitoring and control, and optimizing the process requirement. The defect can be detected through visual detection, some subtle defect people's eyes can not observe, and the detection product can receive the influence of people's subjective consciousness moreover for some unqualified products have also been put into qualified place, and visual detection is fast moreover, and the precision is high, has promoted efficiency greatly, so need this solar module lamination back outward appearance detection device. When the existing appearance detection device after lamination of the solar component is used for carrying out visual detection on materials transmitted to a transmission channel, the transmission channel of the appearance detection device after lamination of the solar component is long in distance, and products are directly overlapped between a front end transmission belt and a rear end transmission belt of the appearance detection device after lamination of the solar component, so that the products are dithered up and down in the transmission process of the transmission channel, and therefore photographing detection quality is affected.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provide a device for detecting the appearance of a laminated solar module.
The aim of the utility model is achieved by the following technical scheme: the device for detecting the appearance of the laminated solar module comprises a machine base, a triggering mechanism and a coding mechanism;
the machine base is provided with a transmission channel; the machine base is provided with an upper tunnel light source at the top of the transmission channel; the machine base is provided with an upper camera at the top of the upper tunnel light source; the machine base is provided with a lower tunnel light source at the bottom of the transmission channel; the machine base is provided with a lower camera at the bottom of the lower tunnel light source;
the machine base is provided with a front supporting seat at one side of the transmission channel; the machine base is provided with a rear supporting seat at the other side of the transmission channel; the front supporting seat and the rear supporting seat are both rotatably provided with a supporting rubber coating wheel; the supporting rubber coating wheel is arranged at the top of the lower tunnel light source; the support rubber coating wheel is arranged at the bottom of the upper tunnel light source.
The utility model is further arranged that the middle part of the upper tunnel light source and the middle part of the lower tunnel light source are respectively provided with a through groove in a penetrating way; the upper camera and the lower camera are respectively opposite to the through groove.
The utility model is further arranged that the number of the upper cameras and the lower cameras is two; the two upper cameras are symmetrically arranged at the left side and the right side of the stand; the two lower cameras are symmetrically arranged at the left side and the right side of the stand.
The utility model is further provided that the number of the front supporting seats and the number of the rear supporting seats are multiple; the front supporting seats are arranged on one side of the transmission channel at equal intervals; the plurality of rear supporting seats are arranged on the other side of the transmission channel at equal intervals;
the left and right sides of front supporting seat and the left and right sides of back supporting seat all are equipped with the support rubber coating wheel.
The utility model is further arranged that the front supporting seat and the rear supporting seat are both provided with connecting seats; the connecting seat is detachably connected with the base; the front supporting seat and the rear supporting seat are respectively provided with a first adjusting groove matched with the connecting seat along the height direction; the connecting seat is provided with a second adjusting groove matched with the machine seat along the length direction.
The utility model is further arranged that the triggering mechanism comprises a triggering seat and a triggering sensor arranged on the triggering seat;
the coding mechanism comprises a coding seat, a coding rubber coating wheel rotatably arranged on the coding seat and a coder coaxially driven with the coding rubber coating wheel.
The utility model further provides that the trigger sensor is a travel switch.
The utility model is further arranged that the coding seat comprises a tension adjusting seat arranged on the coding seat, a fixed shaft arranged on the tension adjusting seat and a tension adjusting arm rotationally arranged on the fixed shaft; the coding rubber coating wheel and the coder are both arranged on the tension adjusting arm; a tension spring is arranged between the tension adjusting arm and the fixed shaft.
The utility model further provides that the appearance detection device after lamination of the solar component further comprises a bracket; the support is provided with a display, a distribution box and a computer.
The utility model has the beneficial effects that: according to the utility model, the front supporting seat and the rear supporting seat are respectively arranged on the front side and the rear side of the transmission channel, so that the suspended area of the solar module can be effectively reduced, the solar module can be stably transmitted, the condition of up-down shaking is prevented, and the photographing detection quality is ensured.
Drawings
The utility model will be further described with reference to the accompanying drawings, in which embodiments do not constitute any limitation of the utility model, and other drawings can be obtained by one of ordinary skill in the art without inventive effort from the following drawings.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the front support of the present utility model;
FIG. 3 is a schematic view of the structure of the tunnel light source according to the present utility model;
FIG. 4 is a schematic diagram of the detection coding mechanism of the present utility model;
FIG. 5 is a schematic view of the trigger mechanism of the present utility model;
wherein: 1. a base; 11. a transmission channel; 21. a tunnel light source is arranged; 22. a lower tunnel light source; 23. a through groove; 31. a camera is arranged on; 32. a lower camera; 41. a front support base; 42. a rear support base; 43. supporting a rubber coating wheel; 44. a connecting seat; 45. a first adjustment tank; 46. a second regulating groove; 71. a trigger seat; 72. triggering a sensor; 81. a coding seat; 82. coding a rubber coating wheel; 83. an encoder; 84. a tension adjusting seat; 85. a fixed shaft; 86. a tension adjusting arm; 87. a tension spring; 9. a bracket; 91. a display; 92. a distribution box; 93. and a computer.
Detailed Description
The utility model will be further described with reference to the following examples.
As can be seen from fig. 1 to 5, the device for detecting the appearance of a laminated solar module according to the present embodiment includes a frame 1, a triggering mechanism and a coding mechanism;
the machine base 1 is provided with a transmission channel 11; the machine base 1 is provided with an upper tunnel light source 21 at the top of the transmission channel 11; the machine base 1 is provided with an upper camera 31 at the top of the upper tunnel light source 21; the machine base 1 is provided with a lower tunnel light source 22 at the bottom of the transmission channel 11; the machine base 1 is provided with a lower camera 32 at the bottom of the lower tunnel light source 22;
the machine base 1 is provided with a front supporting seat 41 at one side of the transmission channel 11; the machine base 1 is provided with a rear supporting seat 42 at the other side of the transmission channel 11; the front support seat 41 and the rear support seat 42 are both rotatably provided with a support rubber coating wheel 43; the supporting rubber covered wheel 43 is arranged at the top of the lower tunnel light source 22; the supporting rubber covered wheel 43 is arranged at the bottom of the upper tunnel light source 21.
Specifically, in the device for detecting the appearance of the laminated solar module according to the present embodiment, after the solar module is laminated, the solar module is transmitted from the conveyor belt at the front end to the transmission channel 11 of the present embodiment, so that the upper camera 31 and the lower camera 32 are triggered to perform photographing detection on the solar module, and in the transmission process, the front support seat 41 and the rear support seat 42 are respectively arranged at the front side and the rear side of the transmission channel 11, so that the suspended area of the solar module can be effectively reduced, the solar module can be stably transmitted, the occurrence of the condition of up-down shaking is prevented, and the photographing detection quality is ensured.
In the device for detecting the appearance of the laminated solar module according to the embodiment, the middle part of the upper tunnel light source 21 and the middle part of the lower tunnel light source 22 are provided with through grooves 23 in a penetrating manner; the upper camera 31 and the lower camera 32 are disposed opposite to the through groove 23, respectively. Specifically, the upper tunnel light source 21 and the lower tunnel light source 22 use white light, and the brightness of the light can be independently adjusted at the light source controller. And the lighting effect can be adjusted according to the product, so that the best imaging effect of the camera is achieved.
In the device for detecting the appearance of the laminated solar module according to the present embodiment, the number of the upper cameras 31 and the lower cameras 32 is two; the two upper cameras 31 are symmetrically arranged at the left side and the right side of the stand 1; the two lower cameras 32 are symmetrically disposed on the left and right sides of the base 1. The photographing detection effect can be guaranteed through the arrangement.
In the device for detecting the appearance of a laminated solar module according to the present embodiment, the number of the front support seats 41 and the rear support seats 42 is plural; the front supporting seats 41 are arranged on one side of the transmission channel 11 at equal intervals; the rear supporting seats 42 are arranged on the other side of the transmission channel 11 at equal intervals;
the left and right sides of the front support seat 41 and the left and right sides of the rear support seat 42 are respectively provided with a support rubber coating wheel 43.
Specifically, through the arrangement, the stability of the solar module in the transmission process can be further ensured, and the shaking condition is prevented.
In the device for detecting the appearance of the laminated solar module according to the present embodiment, the front support seat 41 and the rear support seat 42 are provided with the connecting seat 44; the connecting seat 44 is detachably connected with the base 1; the front support seat 41 and the rear support seat 42 are respectively provided with a first adjusting groove 45 matched with the connecting seat 44 along the height direction; the connecting seat 44 is provided with a second adjusting groove 46 matched with the stand 1 along the length direction. Specifically, the height of the supporting glue coating wheel 43 and the distance between the front and rear supporting glue coating wheels 43 can be adjusted through the above arrangement.
The device for detecting the appearance of the laminated solar module according to the embodiment, wherein the triggering mechanism comprises a triggering seat 71 and a triggering sensor 72 arranged on the triggering seat 71;
the coding mechanism comprises a coding seat 81, a coding rubber coating wheel 82 rotatably arranged on the coding seat 81 and a coder 83 coaxially driven with the coding rubber coating wheel 82.
Specifically, the housing 1 of the embodiment has a small and flexible installation space, and is suitable for installation and use in multiple occasions and in a small space range, so that the housing can be installed on any occasion to realize detection of different requirements, thereby greatly reducing the time consumption increased by production steps and improving the production quality.
When the solar energy component flows to the trigger sensor 72 through the front end transmission belt pipeline, the shooting detection work is performed through the pulse output number of the encoder 83. The upper camera 31 and the lower camera 32 comprise an up-down, front-back, left-right adjusting mechanism, can be adjusted to an optimal detection position, and are compatible with detection requirements of products with different sizes.
When the trigger sensor 72 receives the signal, the tunnel light source is activated and the camera is in a ready state, and the solar module enters the post-lamination detection device in advance, so that the whole module picture can be ensured to be in a picture, when the assembly line moves, the encoder 83 structure is driven to output pulses for feedback to the camera for photographing, algorithm detection is carried out through calculation, the detected detection effect is finally displayed on the display 91, and then manual label registration processing is carried out for manual inspection.
The appearance detection device after lamination of the solar module can be used for various products, and when the products are designed, the detection requirements of products with different sizes can be met through program development, and then the detection effect is displayed on the display 91 and finally communicated with the internal system of the factory to be sent to the internal system.
In the device for detecting the appearance of the laminated solar module according to the present embodiment, the trigger sensor 72 is a travel switch.
In the device for detecting the appearance of the laminated solar module according to the present embodiment, the code base 81 includes a tension adjusting base 84 disposed on the code base 81, a fixing shaft 85 disposed on the tension adjusting base 84, and a tension adjusting arm 86 rotatably disposed on the fixing shaft 85; the encoding rubber coating wheel 82 and the encoder 83 are both arranged on the tension adjusting arm 86; a tension spring 87 is arranged between the tension adjusting arm 86 and the fixed shaft 85. Specifically, through the above-mentioned setting for under extension spring 87's effect, the code rubber coating wheel 82 can closely support with the drive shaft, and during vibrations, the code rubber coating wheel 82 position can change, can self-adaptation amplitude through extension spring 87's tensioning force, thereby reduces the unstable factor that vibrations brought.
The embodiment of the device for detecting the appearance of the laminated solar module further comprises a bracket 9; the stand 9 is provided with a display 91, a distribution box 92 and a computer 93.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the scope of the present utility model, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present utility model without departing from the spirit and scope of the technical solution of the present utility model.
Claims (9)
1. The utility model provides a solar module lamination back outward appearance detection device which characterized in that: comprises a machine seat (1), a triggering mechanism and a coding mechanism;
the machine base (1) is provided with a transmission channel (11); the machine base (1) is provided with an upper tunnel light source (21) at the top of the transmission channel (11); the machine base (1) is provided with an upper camera (31) at the top of the upper tunnel light source (21); the machine base (1) is provided with a lower tunnel light source (22) at the bottom of the transmission channel (11); the machine base (1) is provided with a lower camera (32) at the bottom of the lower tunnel light source (22);
a front supporting seat (41) is arranged on one side of the transmission channel (11) of the machine base (1); the machine base (1) is provided with a rear supporting seat (42) at the other side of the transmission channel (11); the front supporting seat (41) and the rear supporting seat (42) are both rotatably provided with a supporting rubber coating wheel (43); the supporting rubber coating wheel (43) is arranged at the top of the lower tunnel light source (22); the supporting rubber coating wheel (43) is arranged at the bottom of the upper tunnel light source (21).
2. The post-lamination appearance inspection device of claim 1, wherein: the middle part of the upper tunnel light source (21) and the middle part of the lower tunnel light source (22) are respectively provided with a through groove (23) in a penetrating way; the upper camera (31) and the lower camera (32) are arranged opposite to the through groove (23) respectively.
3. The post-lamination appearance inspection device of claim 2, wherein: the number of the upper cameras (31) and the lower cameras (32) is two; the two upper cameras (31) are symmetrically arranged at the left side and the right side of the stand (1); the two lower cameras (32) are symmetrically arranged at the left side and the right side of the stand (1).
4. The post-lamination appearance inspection device of claim 1, wherein: the number of the front supporting seats (41) and the number of the rear supporting seats (42) are multiple; the front supporting seats (41) are arranged on one side of the transmission channel (11) at equal intervals; the rear supporting seats (42) are arranged on the other side of the transmission channel (11) at equal intervals;
the left side and the right side of the front supporting seat (41) and the left side and the right side of the rear supporting seat (42) are respectively provided with a supporting rubber coating wheel (43).
5. The post-lamination appearance inspection device of claim 4, wherein: the front support seat (41) and the rear support seat (42) are respectively provided with a connecting seat (44); the connecting seat (44) is detachably connected with the machine seat (1); the front support seat (41) and the rear support seat (42) are respectively provided with a first adjusting groove (45) matched with the connecting seat (44) along the height direction; the connecting seat (44) is provided with a second adjusting groove (46) matched with the machine seat (1) along the length direction.
6. The post-lamination appearance inspection device of claim 1, wherein: the trigger mechanism comprises a trigger seat (71) and a trigger sensor (72) arranged on the trigger seat (71);
the coding mechanism comprises a coding seat (81), a coding rubber coating wheel (82) rotatably arranged on the coding seat (81) and a coder (83) coaxially driven with the coding rubber coating wheel (82).
7. The post-lamination appearance inspection device of claim 6, wherein: the trigger sensor (72) is a travel switch.
8. The post-lamination appearance inspection device of claim 6, wherein: the coding seat (81) comprises a tension adjusting seat (84) arranged on the coding seat (81), a fixed shaft (85) arranged on the tension adjusting seat (84) and a tension adjusting arm (86) rotatably arranged on the fixed shaft (85); the coding rubber coating wheel (82) and the coder (83) are both arranged on the tension adjusting arm (86); a tension spring (87) is arranged between the tension adjusting arm (86) and the fixed shaft (85).
9. The post-lamination appearance inspection device of claim 1, wherein: the appearance detection device after lamination of the solar component further comprises a bracket (9); the bracket (9) is provided with a display (91), a distribution box (92) and a computer (93).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321872386.6U CN220438191U (en) | 2023-07-17 | 2023-07-17 | Appearance detection device after lamination of solar module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321872386.6U CN220438191U (en) | 2023-07-17 | 2023-07-17 | Appearance detection device after lamination of solar module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220438191U true CN220438191U (en) | 2024-02-02 |
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ID=89701948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321872386.6U Active CN220438191U (en) | 2023-07-17 | 2023-07-17 | Appearance detection device after lamination of solar module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220438191U (en) |
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2023
- 2023-07-17 CN CN202321872386.6U patent/CN220438191U/en active Active
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