CN205818671U - The online imaging system of leaflet based on area array cameras - Google Patents
The online imaging system of leaflet based on area array cameras Download PDFInfo
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- CN205818671U CN205818671U CN201620775866.4U CN201620775866U CN205818671U CN 205818671 U CN205818671 U CN 205818671U CN 201620775866 U CN201620775866 U CN 201620775866U CN 205818671 U CN205818671 U CN 205818671U
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- leaflet
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- array cameras
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Abstract
The utility model discloses a kind of online imaging system of leaflet based on area array cameras, including an area array cameras, its imaging lens faces leaflet;One the first motion, this first motion keeps consistent with the direction of motion of leaflet;One servomotor, this servomotor is for driving the first motion;One photoelectric encoder, the delivery roll of leaflet or the angular velocity omega of print roller are converted into pulse or digital quantity by opto-electronic conversion by this photoelectric encoder;And, a servo controller, delivery roll that this servo controller is fed back by photoelectric encoder or the angular velocity omega of print roller are calculated linear velocity v of corresponding roll surfaceLine, and then the setting regions realization controlling driven by servomotor the first motion and leaflet or leaflet is synchronized with the movement.Which solving the technical problem of " the area array cameras online imaging definition to leaflet ", it is on printing equipment after concrete application, and it is obtained in that gem-pure imaging picture.
Description
Technical field
This utility model relates to a kind of online imaging system of leaflet, and a kind of leaflet based on area array cameras exists
Line imaging system, and a kind of online formation method of leaflet based on area array cameras.
Background technology
Advanced printer, its print speed printing speed has generally reached 200 ms/min, the highest.Give leaflet at high speed
Online quality control brings challenge greatly, is embodied in:
First, in the case of high speed printing, the collection difficulty of image;
Secondly, in the case of high speed printing, quality problems once occur, it will be continuous print, large-area scrap;
Furthermore, printer needs the most accurate tension force to control so that cannot sample leaflet in printing process;
Finally, unreeling → print → printing process of rolling in, if product cannot be carried out effective quality-monitoring,
Once there is printing issues, then all of leaflet all will be scrapped.
At present, existing leaflet on-line checking scheme has following three kinds:
1, quality testing based on stroboscopic instrument;By synchronizing stroboscope and printer, when leaflet to ad-hoc location
(such as each product length) gives the shortest and rapid flash of light, and operator directly observe printed matter surface, can be even
Seeing static printing surface during continuous printing, the program realizes simple, and low cost however it is necessary that quality assurance person possesses abundant
Experience, there is problems in that simultaneously
1.1, quality assurance person must pass through direct visual perception, in the case of group flashing light, arises that in the short time
Visual fatigue;
1.2, provisional imaging, it is impossible to comprehensively observe;
1.3, being difficult to, due to stroboscope and printer, the synchronization accomplished truly, both are constantly present certain mistake
Difference, the printing surface that therefore quality assurance person is observed visually can produce continuous print drift, it is impossible to observes details.
2, imaging system based on line-scan digital camera, the program is the use line-scan digital camera image capture device as leaflet,
By installing encoder on the printer, gather continuous print pixel column, finally by capture card, image is spliced, and
Show on display.The program there is problems in that
2.1, equipment cost is high, and the line-scan digital camera price of 4000 pixels is about 3-4 ten thousand yuan;
2.2, imaging area is little, 4000 pixels, if according to quality control requirement 0.05 millimeter, its area only has 4 centimetres;
2.3, under high speed printing, precision is unable to reach requirement, exists according to the line-scan digital camera of 20000 row mentioned before/second
When shooting the leaflet of 200 ms/min, on each pixel precision correspondence leaflet 0.167 millimeter, 0.05 cannot be met far away
The quality control requirement of millimeter (5).
3, coordinate the imaging system of flash of light control based on area array cameras, the program there is problems in that
3.1, owing to the shutter speed of usual area array cameras was at about 1/1000th seconds, few mm professional camera special can reach
1/10000th seconds, according to 200 ms/min, the print speed printing speed of i.e. 3.3 meter per seconds, the most at last the shutter speed of 1/10000th seconds
Degree, in the time that shutter is opened, printing paper has created the displacement of 0.33 millimeter, cannot meet far away the matter of 0.05 millimeter
Amount control accuracy;Exposed by the flash time of flasher (such as flash lamp), during its flash of light of conventional flash unit simultaneously
Between at 1/1000 to 1/3000 second, an ibid description, such time of exposure cannot meet requirement;In recent years, the sudden strain of a muscle of specialty
Light modulation can reach 1/10000 second, and even 1/20000 second, such flash unit was expensive, and is nominally 1/
The flash unit of one of 20000 seconds, refers to that its brightness exceedes after maximum brightness 50% to luminance-reduction to maximum brightness in fact
This time interval before 50%, but in actual application, brightness typically surpassing during this period of time less than maximum brightness 50%
Cross 50% twice during this period of time, flash of light during this period of time also can imaging on the sensor of area array cameras, thus cause photograph mould
Stick with paste;As certain brand flash fire persistent period is expressed as flash duration t=0.5:1/2000S, this flash lamp is true
Positive fluorescent lifetime is 3/2000S, about at 1/700S.Cause, when leaflet is shot by above-mentioned area array cameras, due to print
The high-speed motion of brush product, imaging is the fuzzyyest;
3.2, due to the bad assurance of aperture time, it is impossible to the position of the leaflet that is taken is positioned, a lot of weight is caused
Reset the candid photograph put, and strengthens the difficulty of quality control.
Utility model content
The purpose of this utility model provides a kind of based on area array cameras to solve above-mentioned the deficiencies in the prior art
The online imaging system of leaflet.
To achieve these goals, a kind of based on area array cameras the leaflet designed by this utility model is in line imaging system
System, comprising:
One area array cameras, the imaging lens of this area array cameras faces leaflet;
One the first motion, this first motion keeps consistent with the direction of motion of leaflet;
One servomotor, this servomotor is for driving the first motion;
One photoelectric encoder, this photoelectric encoder passes through the opto-electronic conversion delivery roll by leaflet or the angle speed of print roller
Degree ω is converted into pulse or digital quantity;
And, a servo controller, delivery roll that this servo controller is fed back by photoelectric encoder or print roller
Angular velocity omega is calculated linear velocity v of corresponding roll surfaceLine, and then control driven by servomotor the first motion and leaflet or
The setting regions of leaflet realizes being synchronized with the movement;
Wherein, above-mentioned area array cameras is fixed on the first motion, and makees synchronization action with it;Above-mentioned servomotor
Output shaft and the first motion be in transmission connection mutually;Above-mentioned servo controller and photoelectric encoder and servo controller with watch
Take the equal signal of motor to connect, and photoelectric encoder is installed to the print roller or delivery roll of printer.
Above-mentioned a kind of online imaging system of leaflet based on area array cameras, because in area array cameras shooting process, face battle array
Camera and leaflet are geo-stationary, it is possible to obtain gem-pure imaging picture.
Position tune can be carried out for convenience on the overall direction perpendicular in the leaflet direction of motion of first motion
It is whole, so that the camera lens of area array cameras can be carried out on the perpendicular direction of the leaflet direction of motion on the first motion
Position adjustments, change area array cameras camera lens to leaflet region, i.e. change the imaging region of area array cameras, above-mentioned a kind of base
The online imaging system of leaflet in area array cameras, it also includes second motion, this second motion and printing
The traffic direction of both product keeps vertical;Above-mentioned first motion is articulated on the second motion, and along second
The direction of motion of motion can back and forth regulate.
Preferred as one, above-mentioned first motion includes: first rail brackets, at described first rail brackets
On be hinged with a pair belt pulley, the wheel central point of belt pulley is located on the same line by this, and rectilinear direction and leaflet
Straight line conveying direction keeping parallelism;Article one, driving belt, this driving belt drive sleeve is connected on above-mentioned a pair belt pulley;And,
One is fixed to the slide block on driving belt, and this slide block is formed area array cameras fixed bit;Wherein, above-mentioned a pair belt pulley
In any one with aforementioned in servomotor be in transmission connection mutually, and this servomotor is fixed to the first above-mentioned rail brackets
On.
Above-mentioned second motion includes: second rail brackets, is provided with a pair rotation at described second rail brackets
Bearing block, the bearing centre point of rotary shaft bearing is located on the same line by this, and rectilinear direction is defeated with the straight line of leaflet
Direction is sent to keep vertical;Article one, screw mandrel, in the two ends of this screw mandrel lining respectively to a corresponding rotary shaft bearing;One cunning
Platform, in above-mentioned screw mandrel rotation process, this slide unit can move linearly along the axis direction of screw mandrel;And, an electricity
Machine, this motor is in transmission connection mutually with above-mentioned screw mandrel;Wherein, aforesaid first rail brackets is fixed on above-mentioned slide unit.
Meanwhile, additionally providing a kind of online formation method of leaflet based on area array cameras in this utility model, it is concrete
Comprise the steps:
The delivery roll of leaflet or the angular velocity omega of print roller are converted into pulse by opto-electronic conversion by a, photoelectric encoder
Or digital quantity feeds back to the step of servo controller;
Delivery roll or the angular velocity omega of print roller that b, servo controller are fed back by photoelectric encoder are calculated correspondence
Linear velocity v of roll surfaceLine, and then control driven by servomotor the first motion, promote area array cameras and leaflet or leaflet
Setting regions realize the step that is synchronized with the movement;
C, area array cameras and leaflet complete the step of shooting operation in the case of being synchronized with the movement.
Preferred as one, a kind of online formation method of leaflet based on area array cameras, its chain of command array camera and print
What the setting regions realization of brush product was synchronized with the movement specifically comprises the following steps that
A, the movement locus of leaflet is preset one specify position, and be labeled as O1Step;
Delivery roll or the angular velocity omega of print roller that b, servo controller are fed back by photoelectric encoder calculate print roller in fact
Border turns over angle value thus to the setting regions central point O needing imaging on leaflet2Carry out real-time tracing, and calculate this and need imaging
Setting regions central point O2In distance step a, specific bit puts O1Air line distance S1Step;
Delivery roll or the angular velocity omega of print roller that c, servo controller are fed back by photoelectric encoder are calculated correspondence
Linear velocity v of roll surfaceLine, and it is calculated in step b the setting regions central point O needing imaging2Move to specific bit in step a put
O1Time-consuming t1Step;
D, servo controller calculate the optical center point O of area array cameras on the first motion3Specific bit in distance step a
Put O1Air line distance S2, and setting the movement velocity of the first motion as VFirst motionIn the case of, be calculated this
The optical center point O of area array cameras on one motion3Move to given step a specific bit and put O1Time-consuming t2(t2> t1) step
Suddenly;
E, e, servo-driver calculates t2With t1Both time difference t△, control aforementioned in servomotor by this time
Difference t△Drive the first motion in advance, promote the optical center point O of area array cameras 13Setting regions center with leaflet
Point O2Synchronously arrive at specific bit in step a and put O1, servo controller chain of command array camera and leaflet realization afterwards is synchronized with the movement
Step.
The online imaging system of a kind of based on area array cameras leaflet that this utility model obtains, it has on printing equipment
After body application, because in area array cameras shooting process, area array cameras and leaflet are geo-stationary, if therefore area array cameras
Self Adaptive Control flash lamp is carried out, it becomes possible to obtain gem-pure imaging picture according to the brightness that shooting environmental is bright, convenient to print
The printing effect of brush equipment monitors in real time, thus ensures the printing effect of printing equipment.
Accompanying drawing explanation
Fig. 1 is the structural representation that embodiment 1 is provided a kind of online imaging system of leaflet based on area array cameras;
Fig. 2 is servo controller operation principle schematic diagram in embodiment 1;
Fig. 3 is the structural representation that embodiment 2 is provided a kind of online imaging system of leaflet based on area array cameras;
Fig. 4 is the structural representation of the second motion in embodiment 2.
In figure: area array cameras the 1, first motion the 2, first rail brackets 2-1, belt pulley 2-2, driving belt 2-3, cunning
Block 2-4, servomotor 3, photoelectric encoder 4, servo controller the 5, second motion the 6, second rail brackets 6-1, rotary shaft
Bearing 6-2, screw mandrel 6-3, slide unit 6-4, motor 6-5, delivery roll 7, print roller 8.
Detailed description of the invention
With embodiment, this utility model is further illustrated below in conjunction with the accompanying drawings.
Embodiment 1:
As depicted in figs. 1 and 2, a kind of based on area array cameras the leaflet provided in the present embodiment is in line imaging system
System, comprising:
One area array cameras 1, the imaging lens of this area array cameras 1 faces leaflet;
One the first motion 2, this first motion 2 includes: a first rail brackets 2-1, described first
Being hinged with a pair belt pulley 2-2 on rail brackets 2-1, the wheel central point of belt pulley 2-2 is located on the same line by this, and directly
Line direction and the straight line conveying direction keeping parallelism of leaflet;Article one, driving belt 2-3, this driving belt 2-3 drive sleeve is connected to
On above-mentioned a pair belt pulley 2-2;And, the slide block 2-4 that is fixed on driving belt 2-3, this slide block 2-4 is formed
Area array cameras 1 fixed bit;
One servomotor 3, this servomotor 3 is in transmission connection with any one belt pulley 2-2 phase above-mentioned, and this servo
Motor 3 is fixed on the first above-mentioned rail brackets 2-1;
One photoelectric encoder 4, this photoelectric encoder 4 is fixed to the side of the delivery roll 7 of leaflet, and is turned by photoelectricity
The angular velocity omega of the delivery roll 7 of correspondence of changing commanders is converted into pulse signal;
And, a servo controller 5, the angle speed of the delivery roll 7 that this servo controller 5 is fed back by photoelectric encoder 4
Degree ω is calculated linear velocity v of corresponding roll surfaceLine, and then control servomotor 3 drive the first motion 2 to transport at the same rate
OK, it is ensured that the area array cameras 1 on the first motion 2 and leaflet realize being synchronized with the movement;
Wherein, above-mentioned area array cameras 1 is fixed on the first motion 2, and makees synchronization action with it;Above-mentioned servo control
Device 5 processed signal equal with servomotor 3 with photoelectric encoder 4 and servo controller 5 is connected.
Above-mentioned a kind of online imaging system of leaflet based on area array cameras, because in area array cameras 1 shooting process, face battle array
Camera 1 and leaflet are geo-stationary, it is possible to obtain gem-pure imaging picture.
Meanwhile, additionally providing a kind of online formation method of leaflet based on area array cameras in the present embodiment, it specifically wraps
Include following steps:
It is anti-that the angular velocity omega of the delivery roll 7 of leaflet is converted into pulse signal by opto-electronic conversion by a, photoelectric encoder 4
It is fed to the step of servo controller 5;
The angular velocity omega of the delivery roll 7 that b, servo controller 5 are fed back by photoelectric encoder 4 is calculated corresponding roll surface
Linear velocity vLine, and then control servomotor 3 and drive the first motion 2, promote the realization of area array cameras 1 and leaflet to be synchronized with the movement
Step;
C, area array cameras 1 complete the step of shooting operation with leaflet in the case of being synchronized with the movement.
Embodiment 2:
The online imaging system of a kind of based on area array cameras leaflet provided in the present embodiment and method, therein one
Plant the online imaging system of leaflet based on area array cameras the most consistent with embodiment 1, but when by advance at leaflet
Movement locus on set one and specify position, and be labeled as O1In the case of, servo controller 5 energy described in the present embodiment
The angular velocity omega of enough delivery rolls 7 fed back by photoelectric encoder 4 or print roller 8 calculate print roller 8 actual turn over angle value from
And to needing the setting regions central point O of imaging on leaflet2Carry out real-time tracing, and calculate this setting regions center needing imaging
Point O2Apart from above-mentioned appointment position O1Air line distance S1, and calculate the above-mentioned setting regions central point O needing imaging2Move to refer to
O is put in location1Time-consuming t1, it can also calculate the optical center point O of area array cameras 1 on the first motion 23Apart from above-mentioned finger
O is put in location1Air line distance S2, and setting the movement velocity of the first motion 2 as V2In the case of, be calculated this
The optical center point O of area array cameras 1 on one motion 23Move to specifying position O1Time-consuming t2(t2> t1), finally, above-mentioned watch
Take driver and calculate t2With t1Both time difference t△, control servomotor 3 by this time difference t△Drive the first motion in advance
Mechanism 2, promotes the optical center point O of area array cameras 13Setting regions central point O with leaflet2Synchronously arrive at above-mentioned specific bit
Put O1, hereafter servo controller 5 just controls above-mentioned area array cameras 1 and leaflet and realizes being synchronized with the movement.
The online formation method of a kind of based on area array cameras leaflet provided in the present embodiment, its formation method is concrete
Comprise the following steps:
A, the movement locus of leaflet is preset one specify position, and be labeled as O1Step;
The angular velocity omega of the delivery roll 7 that b, servo controller 5 are fed back by photoelectric encoder 4 calculates actual turn of print roller 8
Over-angle value thus to the setting regions central point O needing imaging on leaflet2Carry out real-time tracing, and calculate this and need setting of imaging
Determine regional center point O2In distance step a, specific bit puts O1Air line distance S1Step;
The angular velocity omega of the delivery roll 7 that c, servo controller 5 are fed back by photoelectric encoder 4 is calculated corresponding roll surface
Linear velocity v1, and it is calculated in step b the setting regions central point O needing imaging2Move to specific bit in step a and put O1Consumption
Time t1Step;
D, servo controller 5 calculate the optical center point O of area array cameras 1 on the first motion 23Distance step a middle finger
O is put in location1Air line distance S2, and setting the movement velocity of the first motion 2 as V2In the case of, be calculated this
The optical center point O of area array cameras 1 on one motion 23Move to given step a specific bit and put O1Time-consuming t2(t2> t1)
Step;
E, servo-driver calculates t2With t1Both time difference t△, control aforementioned in servomotor 3 by this time difference
Value t△Drive the first motion 2 in advance, promote the optical center point O of area array cameras 13Setting regions central point with leaflet
O2Synchronously arrive at specific bit in step a and put O1, servo controller chain of command array camera 1 and leaflet realization afterwards is synchronized with the movement
Step.
Embodiment 3:
The online imaging system of a kind of based on area array cameras leaflet provided in the present embodiment, for convenience the first fortune
Motivation structure 2 entirety can carry out position adjustment on the perpendicular direction of the leaflet direction of motion, so that the first fitness machine
On structure 2, the camera lens of area array cameras 1 can carry out position adjustments on the perpendicular direction of the leaflet direction of motion, changes face battle array phase
Machine 1 camera lens to leaflet region, i.e. change area array cameras 1 imaging region, above-mentioned a kind of printing based on area array cameras
The online imaging system of product, as shown in Figure 3 and Figure 4, provided in the present embodiment, a kind of leaflet based on area array cameras becomes online
As system, it also includes second motion 6, and this second motion 6 keeps hanging down with the traffic direction of leaflet
Directly;Above-mentioned first motion 2 is articulated on the second motion 6, and along the direction of motion energy of the second motion 6
Enough back and forth regulate.
Above-mentioned second motion 6 includes: a second rail brackets 6-1, is provided with one at described second rail brackets 6-1
To rotary shaft bearing 6-2, the bearing centre point of rotary shaft bearing 6-2 is located on the same line by this, and rectilinear direction and print
The straight line conveying direction of brush product keeps vertical;Article one, the two ends of screw mandrel 6-3, this screw mandrel 6-3 lining respectively turns to corresponding one
In moving axis bearing 6-2;One slide unit 6-4, in above-mentioned screw mandrel 6-3 rotation process, this slide unit 6-4 can be along the axle of screw mandrel 6-3
Line direction moves linearly;And, a motor 6-5, this motor 6-5 are in transmission connection with above-mentioned screw mandrel 6-3 phase;Wherein, front
The the first rail brackets 2-1 stated is fixed on above-mentioned slide unit 6-4.
Claims (4)
1. the online imaging system of leaflet based on area array cameras, is characterized in that including:
One area array cameras (1), the imaging lens of this area array cameras (1) faces leaflet;
One the first motion (2), this first motion (2) keeps consistent with the direction of motion of leaflet;
One servomotor (3), this servomotor (3) is for driving the first motion (2);
One photoelectric encoder (4), this photoelectric encoder (4) by opto-electronic conversion by the delivery roll (7) of leaflet or print roller
(8) angular velocity omega is converted into pulse or digital quantity;
And, a servo controller (5), delivery roll (7) that this servo controller (5) is fed back by photoelectric encoder (4) or
The angular velocity omega of print roller (8) is calculated linear velocity v of corresponding roll surfaceLine, and then control servomotor (3) driving the first motion
Mechanism (2) realizes being synchronized with the movement with the setting regions of leaflet or leaflet;
Wherein, above-mentioned area array cameras (1) is fixed on the first motion (2), and makees synchronization action with it;Above-mentioned servo electricity
Output shaft and first motion (2) of machine (3) are in transmission connection mutually;Above-mentioned servo controller (5) and photoelectric encoder (4) and
Servo controller (5) and servomotor (3) all signals are connected, and photoelectric encoder (4) installation to printer print roller (8) or
On delivery roll (7).
A kind of online imaging system of leaflet based on area array cameras the most according to claim 1, is characterized in that it also wraps
Including second motion (6), this second motion (6) keeps vertical with the traffic direction of leaflet;Above-mentioned
One motion (2) is articulated on the second motion (6), and can along the direction of motion of the second motion (6)
Back and forth regulate.
A kind of online imaging system of leaflet based on area array cameras the most according to claim 2, is characterized in that above-mentioned
One motion (2) including:
One the first rail brackets (2-1), is hinged with a pair belt pulley (2-2) on described first rail brackets (2-1), and this is right
The wheel central point of belt pulley (2-2) is located on the same line, and rectilinear direction keeps flat with the straight line conveying direction of leaflet
OK;
Article one, driving belt (2-3), this driving belt (2-3) drive sleeve is connected on above-mentioned a pair belt pulley (2-2);
And, the slide block (2-4) that is fixed on driving belt (2-3), this slide block (2-4) is formed with area array cameras
(1) fixed bit;
Wherein, any one in above-mentioned a pair belt pulley (2-2) with aforementioned in servomotor (3) be in transmission connection mutually, and should
Servomotor (3) is fixed on above-mentioned the first rail brackets (2-1).
A kind of online imaging system of leaflet based on area array cameras the most according to claim 3, is characterized in that above-mentioned
Two motions (6) including:
One the second rail brackets (6-1), is provided with pair of rotary axes bearing (6-2) described second rail brackets (6-1), and this is right
The bearing centre point of rotary shaft bearing (6-2) is located on the same line, and the straight line conveying direction of rectilinear direction and leaflet
Keep vertical;
Article one, screw mandrel (6-3), in the two ends of this screw mandrel (6-3) lining respectively to a corresponding rotary shaft bearing (6-2);
One slide unit (6-4), in above-mentioned screw mandrel (6-3) rotation process, this slide unit (6-4) can be along the axis of screw mandrel (6-3)
Direction moves linearly;
And, a motor (6-5), this motor (6-5) is in transmission connection mutually with above-mentioned screw mandrel (6-3);
Wherein, aforesaid first rail brackets (2-1) is fixed on above-mentioned slide unit (6-4).
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CN201620775866.4U CN205818671U (en) | 2016-07-22 | 2016-07-22 | The online imaging system of leaflet based on area array cameras |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106042636A (en) * | 2016-07-22 | 2016-10-26 | 宁波安百利印刷有限公司 | Area-array camera based online imaging system and method of printed matter |
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2016
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106042636A (en) * | 2016-07-22 | 2016-10-26 | 宁波安百利印刷有限公司 | Area-array camera based online imaging system and method of printed matter |
CN106042636B (en) * | 2016-07-22 | 2019-01-18 | 宁波安百利印刷有限公司 | The online imaging system of printed matter and method based on area array cameras |
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