CN220427460U - I-shaped wheel group equipment - Google Patents

Abstract

The application provides spool assembly equipment belongs to spool production facility technical field, including belt conveyor, continuous conveying has the supporting shoe on the belt conveyor, and the top of supporting shoe has the standing groove of seting up along perpendicular to belt conveyor extending direction, and the standing groove is used for supporting the cylinder. The terminal point extension of belt conveyor is provided with the plummer that is used for bearing the supporting shoe, and the both sides of plummer all are provided with the manipulator, and the manipulator is provided with the clamping jaw that is used for snatching the flange, and the clamping jaw activity aligns to the both ends of cylinder. The belt conveyor continuously conveys the support roll to the manipulator through the support block, and the manipulator grabs and aligns the flange and inserts the end of the roller, so that the alignment assembly of the roller and the flange is realized. After the assembly is finished, the assembly is transferred to the subsequent process for connection in a manual or mechanical transportation mode. Under the continuous cooperation of the belt conveyor and the mechanical arm, the roller and the flange can be assembled continuously, and the continuous mass assembly of the spool is convenient.

Description

I-shaped wheel group equipment

Technical Field

The application belongs to spool production facility technical field, and more specifically relates to a spool assembly equipment.

Background

The spool is a tool used to wind wire or tubing. It is generally composed of a middle roller and flanges at two ends of the roller. The spool has wide application fields, so that the quick assembly of the spool is particularly important. During assembly, one of the steps requires the alignment of the flanges on both sides of the drum.

The Chinese patent publication No. CN106584128B (publication day: 2018.12.18) discloses an automatic spool assembly line capable of rapidly assembling and producing spools. However, since the spool assembled by the roller and the flange is not produced, there is no structure capable of achieving the alignment assembly of the roller and the flange.

Disclosure of Invention

The application provides spool assembly equipment, can realize the alignment combination of spool production in-process, flange and cylinder.

In order to achieve the above purpose, the technical scheme adopted in the application is as follows: the I-shaped wheel group mounting equipment comprises a belt conveyor, wherein a supporting block is continuously conveyed on the belt conveyor, a placing groove is formed in the top end of the supporting block along the extending direction perpendicular to the belt conveyor, and the placing groove is used for supporting a roller;

the terminal point extension of belt conveyor is provided with the plummer that is used for bearing the supporting shoe, and the both sides of plummer all are provided with the manipulator, and the manipulator is provided with the clamping jaw that is used for snatching the flange, and the clamping jaw activity aligns to the both ends of cylinder to align the flange and insert the tip of cylinder.

Optionally, the manipulator comprises a base, a rotary lifting mechanism and a horizontal telescopic mechanism; the rotating lifting mechanism is arranged on the base, and the rotating axis of the rotating lifting mechanism is vertically arranged; the horizontal telescopic mechanism is arranged on the rotating lifting mechanism, and the clamping jaw is axially and rotatably arranged on the horizontal telescopic mechanism.

Optionally, a vertical limiting cylinder is arranged at the top of the base, a movable cylinder is sleeved on the vertical limiting cylinder, and a horizontal telescopic mechanism is arranged on the movable cylinder;

the rotary lifting mechanism comprises a first driving motor arranged on the base, a driving gear is arranged at the output end of the first driving motor, a driven gear meshed with the driving gear is rotatably arranged on the base, a lifting hydraulic cylinder is vertically arranged at the top of the driven gear, and the output end of the lifting hydraulic cylinder is connected with the movable cylinder.

Optionally, the horizontal telescopic mechanism comprises a telescopic hydraulic cylinder horizontally arranged on the movable cylinder, a rotary cylinder is arranged at the end part of the telescopic hydraulic cylinder, and the clamping jaw is arranged at the output end of the rotary cylinder.

Optionally, a fixed slot is formed at the top end of the movable cylinder, and the telescopic hydraulic cylinder is installed in the fixed slot.

Alternatively, the jaws employ three-finger electrical jaws.

Optionally, both sides of the belt conveyor are covered with shielding plates.

Optionally, the belt conveyor further comprises a mounting frame, the belt conveyor comprises a second driving motor, a driving roller, a driven roller and a conveyor belt body, the second driving motor and the driving roller are both arranged on the mounting frame, the conveyor belt body is wound on the outer sides of the driving roller and the driven roller, and the driving roller is in transmission connection with the second driving motor;

and the mounting frame is also provided with a tensioning device, the driven roller is movably connected with the tensioning device along the extending direction of the conveyor belt body, and the tensioning device is used for adjusting the tensioning degree of the conveyor belt body.

Optionally, the tensioning device comprises two groups of tensioning mechanisms respectively positioned at two ends of the driven roller; the tensioning mechanism comprises a supporting frame, a guide rail arranged along the extending direction of the conveyor belt body is arranged in the supporting frame, a sliding block is sleeved on the outer side of the guide rail in a sliding manner, the driven roller comprises a connecting shaft and a roller body rotationally sleeved on the outer side of the connecting shaft, the conveyor belt body is wound on the roller body, and two ends of the connecting shaft are respectively connected with the sliding blocks in the two groups of tensioning mechanisms; an adjusting screw rod parallel to the guide rail is screwed on one side of the self-supporting frame, which faces the driving roller, and the end part of the adjusting screw rod is abutted with the sliding block.

Optionally, the conveyor belt body comprises a transportation section positioned at the top and a revolving section positioned at the bottom, the supporting block is positioned at the top of the transportation section, and the bottom of the transportation section and the bottom of the revolving section are both provided with supporting components which are arranged along the extending direction of the conveyor belt body;

every group supporting component all includes the support frame of installing in the mounting bracket, and the support frame erects the horizontal installation axle that is perpendicular to conveyer belt body extending direction, and horizontal installation axle sleeve is equipped with the backing roll, and transport section and gyration section all support in the backing roll that the bottom corresponds.

The beneficial effect of the technical scheme for prior art of this application lies in:

the belt conveyor continuously conveys the support roll to the manipulator through the support block, and the manipulator grabs and aligns the flange and inserts the end of the roller, so that the alignment assembly of the roller and the flange is realized. After the roller and the flange are assembled, the roller and the flange are transferred to the subsequent process for connection in a manual or mechanical transportation mode. Under the continuous cooperation of the belt conveyor and the mechanical arm, the roller and the flange can be assembled continuously, and the continuous mass assembly of the spool is convenient.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required for the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a spool assembly;

FIG. 2 is a schematic view of a manipulator structure;

FIG. 3 is an exploded view of a manipulator structure;

FIG. 4 is a schematic view of a clamping jaw structure;

FIG. 5 is a schematic view of a belt conveyor;

FIG. 6 is an enlarged view of a portion of FIG. 5 at A;

fig. 7 is a schematic view of a support assembly.

Icon: 10. a roller; 11. a flange; 1. a belt conveyor; 101. a shielding plate; 102. a mounting frame; 103. a second driving motor; 104. a driving roller; 105. a driven roller; 106. a conveyor belt body; 107. a tensioning mechanism; 108. a support frame; 109. a guide rail; 110. a slide block; 111. a connecting shaft; 112. a roller body; 113. adjusting a screw; 114. a transport section; 115. a swivel section; 116. a support assembly; 117. a support frame; 118. a horizontal mounting shaft; 119. a support roller; 120. a limiting cylinder; 121. a mounting port; 2. a support block; 201. a placement groove; 3. a carrying platform; 4. a manipulator; 401. a clamping jaw; 402. a base; 403. a vertical limit cylinder; 404. a movable cylinder; 405. a first driving motor; 406. a drive gear; 407. a driven gear; 408. a lifting hydraulic cylinder; 409. a telescopic hydraulic cylinder; 410. a rotary cylinder; 411. a fixing groove; 412. a claw body; 413. and a drive gear.

Detailed Description

In order to make the technical problems, technical schemes and beneficial effects to be solved by the present application more clear, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.

It will be understood that when an element is referred to as being "fixed" or "disposed" with respect to another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or be indirectly connected to the other element.

It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present application and simplify description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and therefore should not be construed as limiting the present application.

Examples:

the embodiment provides a spool assembly device for combining a roller 10 and a flange 11 in spool production. It should be noted that the spool assembly device is not used for the complete process of fixedly connecting the drum 10 and the flange 11, but only the flange 11 is assembled on both sides of the drum 10, and the subsequent process is needed to continue the connection process after the assembly is completed.

Based on the illustration in fig. 1, the spool assembly device comprises a belt conveyor 1, a supporting block 2 is continuously conveyed on the belt conveyor 1, a placing groove 201 is formed in the top end of the supporting block 2 along the extending direction perpendicular to the belt conveyor 1, and the placing groove 201 is used for supporting a roller 10. The end point of the belt conveyor 1 is provided with a carrying table 3 for carrying the supporting blocks 2. After the roller 10 carried by the supporting block 2 moves from the start point to the end point of the belt conveyor 1, the supporting block 2 is separated from the belt conveyor 1 and moves onto the carrying table 3 by inertia. The manipulators 4 are arranged on both sides of the bearing table 3, the manipulators 4 are provided with clamping jaws 401 for grabbing the flange 11, and after the clamping jaws 401 grab the flange 11, the clamping jaws 401 are movably aligned to both ends of the roller 10 so as to align and insert the flange 11 into the end of the roller 10. When the flange 11 is assembled with the drum 10, it can be transported to a subsequent station for further processing by means of manual or mechanical transport. Under the continuous cooperation of the belt conveyor 1 and the manipulator 4, the roller 10 and the flange 11 can be continuously assembled, and the continuous mass assembly of the spool is convenient.

Further, based on the fig. 2 and 3, the robot 4 includes a base 402, a rotation elevating mechanism, and a horizontal telescopic mechanism. The rotation elevating mechanism is mounted on the base 402, and the rotation axis of the rotation elevating mechanism is vertically disposed. The horizontal telescopic mechanism is mounted on the rotating lifting mechanism, and the clamping jaw 401 is axially and rotatably mounted on the horizontal telescopic mechanism. The rotational lifting mechanism is capable of lifting and rotating along the base 402. The clamping jaw 401 is aligned with the end of the non-fed flange 11 and the drum 10 respectively by rotating the lifting mechanism. The clamping jaw 401 is pushed into assembly with the end of the drum 10 by a horizontal telescopic mechanism for the flange 11. The clamping jaw 401 is connected with the horizontal telescopic mechanism in a rotating way, so that the bolt holes on the flange 11 are aligned with the bolt holes on the rolling end part.

In detail, a vertical limiting cylinder 403 is mounted on the top of the base 402, and a movable cylinder 404 is sleeved on the vertical limiting cylinder 403. The movable cylinder 404 may be located outside the vertical limiting cylinder 403 or inside the vertical limiting cylinder 403. The movable cylinder 404 can move vertically relative to the vertical limiting cylinder 403, and also can rotate axially relative to the vertical limiting cylinder 403. The horizontal telescoping mechanism is mounted to the movable cylinder 404. The rotating and lifting mechanism comprises a first driving motor 405 arranged on a base 402, a driving gear 406 is arranged at the output end of the first driving motor 405, a driven gear 407 meshed with the driving gear 406 is rotatably arranged on the base 402, a lifting hydraulic cylinder 408 is vertically arranged at the top of the driven gear 407, and the output end of the lifting hydraulic cylinder 408 is connected with a movable cylinder 404. The first driving motor 405 drives the driving gear 406 to rotate, so that the driven gear 407, the lifting hydraulic cylinder 408, the movable cylinder 404 and the horizontal telescopic mechanism rotate in sequence, and the clamping jaw 401 is respectively arranged towards the roller 10 and the non-feeding flange 11. The lifting hydraulic cylinder 408 drives the movable cylinder 404 and the horizontal telescopic mechanism to lift, so that the height position of the clamping jaw 401 is adjusted. By means of the above-described rotating lifting mechanism, the clamping jaw 401 is aligned with the drum 10 and the non-fed flange 11, respectively.

The horizontal telescopic mechanism comprises a telescopic hydraulic cylinder 409 horizontally arranged on the movable cylinder 404, a rotary cylinder 410 is arranged at the end part of the telescopic hydraulic cylinder 409, and a clamping jaw 401 is arranged at the output end of the rotary cylinder 410. The flange 11 is pushed into the cylinder 10 by the clamping jaw 401 by the expansion and contraction of the expansion and contraction hydraulic cylinder 409 by the rotation of the rotary cylinder 410, and the adjustment alignment of the bolt holes between the flange 11 and the cylinder 10 is achieved. When the flange 11 is assembled, the clamping jaw 401 is loosened, the telescopic hydraulic cylinder 409 drives the clamping jaw 401 to retract, and the rotating lifting mechanism continues to drive the clamping jaw 401 to move to grab the next group of flanges 11.

Preferably, based on the illustration in fig. 3, a fixed slot 411 is formed at the top end of the movable cylinder 404, the telescopic hydraulic cylinder 409 is mounted in the fixed slot 411, and the fixed slot 411 limits the circumference of the telescopic hydraulic cylinder 409, so as to ensure the stability of the telescopic hydraulic cylinder 409.

Preferably, the clamping jaw 401 adopts three-finger electric jaws, and the three jaw bodies 412 clamp the circular flange 11, so that the stability of the flange 11 can be ensured. In the embodiment, the three-finger electric claw adopts a single-fulcrum rotary type gear rack parallel connecting rod type claw, and belongs to a rotary type clamp holder. The three-finger electric claw is internally provided with a piston, the end part of the piston is provided with a rack, the rack is meshed with a driving gear 413 at the root parts of three claw bodies 412 at the same time, and the opening and closing degree of the claw bodies 412 is controlled by the movement of the rack. The size and opening and closing angle of the jaw 412 are reasonably designed according to the size of the flange 11. In other embodiments, the three-finger electric claw may also employ a translational gripper (not shown in the drawings), and the three claw bodies 412 thereof may be opened and closed by radial translation.

Further, based on the illustration of fig. 1, both sides of the belt conveyor 1 are shielded with shielding plates 101 to protect field personnel.

Further, based on the illustration of fig. 5, the belt conveyor 1 further comprises a mounting frame 102, the belt conveyor 1 comprises a second driving motor 103, a driving roller 104, a driven roller 105 and a conveyor belt body 106, the second driving motor 103 and the driving roller 104 are both arranged on the mounting frame 102, and the conveyor belt body 106 is wound on the outer sides of the driving roller 104 and the driven roller 105. The driving roller 104 is in transmission connection with the second driving motor 103, and the transmission mode can adopt conventional transmission modes such as chain transmission or gear transmission, and the like, and will not be described again. The loading table 3 may be integrally mounted on the mounting frame 102. On the basis of the structure, the mounting frame 102 is further provided with a tensioning device, the driven roller 105 is movably connected to the tensioning device along the extending direction of the conveyor belt body 106, and the tensioning device is used for adjusting the tensioning degree of the conveyor belt body 106 and preventing the conveyor belt body 106 from being too loose or too tight.

In detail, based on fig. 5 and 6, the tensioning device includes two sets of tensioning mechanisms 107 located at both ends of the driven roller 105, respectively. The tensioning mechanism 107 comprises a supporting frame 108, a guide rail 109 arranged along the extending direction of the conveyor belt body 106 is arranged in the supporting frame 108, and a sliding block 110 is sleeved outside the guide rail 109 in a sliding manner. The driven roller 105 comprises a connecting shaft 111 and a roller body 112 rotatably sleeved outside the connecting shaft 111, and the conveyor belt body 106 is wound on the roller body 112. The two ends of the connecting shaft 111 are respectively connected with the sliding blocks 110 in the two groups of tensioning mechanisms 107, and can be connected by a bolt connection or a welding mode. An adjusting screw 113 parallel to the guide rail 109 is screwed to the side of the self-supporting frame 108 facing the driving roller 104, and an end of the adjusting screw 113 abuts against the slider 110. The position of the slider 110 in the guide rail 109 can be adjusted by rotating the adjusting screw 113, so as to adjust the distance between the driven roller 105 and the driving roller 104, and finally adjust the tensioning degree of the conveyor belt body 106. In use, under tension of the conveyor belt body 106, the driven roller 105 is subjected to a force directed toward the driving roller 104, so that the shoe 110 can be pressed against the end of the adjusting screw 113. Since the side of the slider 110 facing away from the adjusting screw 113 is not supported, a certain axial runout allowance can be provided along the guide rail 109 when the slider is vibrated, and a certain buffering effect is achieved.

Preferably, in order to prevent the adjustment screw 113 from being deflected, a limiting cylinder 120 is provided at an end of the slider 110 facing the adjustment screw 113, and the end of the adjustment screw 113 is inserted into the limiting cylinder 120.

Further, based on the fig. 5 and 7, the conveyor belt body 106 includes a transport section 114 at the top and a revolving section 115 at the bottom, and the supporting block 2 is located at the top of the transport section 114. The bottom of the transport section 114 and the bottom of the turnaround section 115 are each provided with support assemblies 116 arranged along the extension direction of the conveyor body 106. The support assembly 116 serves to prevent sagging of the middle of the conveyor body 106. In detail, each set of support assemblies 116 includes a support bracket 117 mounted to the mounting frame 102. In this embodiment, the supporting frame 117 is U-shaped, the opposite side walls of the supporting frame 117 are provided with horizontal mounting shafts 118 perpendicular to the extending direction of the conveyor belt body 106, the horizontal mounting shafts 118 are sleeved with supporting rollers 119, and the conveying section 114 and the rotating section 115 are both supported by the supporting rollers 119 corresponding to the bottom. At the same time, the support roller 119 is freely rotatable. Under the friction between the conveyor belt body 106 and the support roller 119, the support roller 119 and the conveyor belt body 106 do not slide relatively, so that the two are prevented from being scratched. The support roller 119 may be rolled by fixedly mounting the horizontal mounting shaft 118 on the supporting frame 117, and the support roller 119 is freely rotatably sleeved on the outer side of the horizontal mounting shaft 118, or the support roller 119 is fixedly sleeved with the horizontal mounting shaft 118, and the horizontal mounting shaft 118 is rotatably mounted on the supporting frame 117 through a bearing seat.

In this embodiment, based on the illustration of fig. 1, in order to facilitate the installation and maintenance of the support assembly 116 at the bottom of the transportation section 114, an installation opening 121 opposite to the support assembly 116 may be formed in the shielding plate 101, so as to prevent the support assembly 116 from being shielded. The mounting opening 121 also reduces the weight of the shield 101 and facilitates assembly.

The foregoing description of the preferred embodiments of the present application is not intended to be limiting, but is intended to cover any and all modifications, equivalents, and alternatives falling within the spirit and principles of the present application.

Claims (10)

1. An i-wheel assembly apparatus comprising a belt conveyor (1), characterized in that: the belt conveyor (1) is continuously conveyed with a supporting block (2), the top end of the supporting block (2) is provided with a placing groove (201) which is arranged along the extending direction perpendicular to the belt conveyor (1), and the placing groove (201) is used for supporting a roller (10);

the end point of the belt conveyor (1) is extended and provided with a bearing table (3) for bearing the supporting blocks (2), two sides of the bearing table (3) are respectively provided with a manipulator (4), each manipulator (4) is provided with a clamping jaw (401) for grabbing the flange (11), and the clamping jaws (401) are movably aligned to two ends of the roller (10) so as to align the flange (11) and insert the flange into the end part of the roller (10).

2. The spool assembly device of claim 1, wherein: the manipulator (4) comprises a base (402), a rotary lifting mechanism and a horizontal telescopic mechanism; the rotary lifting mechanism is arranged on the base (402), and the rotation axis of the rotary lifting mechanism is vertically arranged; the horizontal telescopic mechanism is installed on the rotating lifting mechanism, and the clamping jaw (401) is axially and rotatably installed on the horizontal telescopic mechanism.

3. The spool assembly device of claim 2 wherein: a vertical limiting cylinder (403) is arranged at the top of the base (402), a movable cylinder (404) is sleeved on the vertical limiting cylinder (403), and the horizontal telescopic mechanism is arranged on the movable cylinder (404);

the rotary lifting mechanism comprises a first driving motor (405) arranged on a base (402), a driving gear (406) is arranged at the output end of the first driving motor (405), a driven gear (407) meshed with the driving gear (406) is rotatably arranged on the base (402), a lifting hydraulic cylinder (408) is vertically arranged at the top of the driven gear (407), and the output end of the lifting hydraulic cylinder (408) is connected with the movable cylinder (404).

4. The spool assembly device of claim 3 wherein: the horizontal telescopic mechanism comprises a telescopic hydraulic cylinder (409) horizontally arranged on the movable cylinder (404), a rotary cylinder (410) is arranged at the end part of the telescopic hydraulic cylinder (409), and the clamping jaw (401) is arranged at the output end of the rotary cylinder (410).

5. The spool assembly device of claim 4 wherein: a fixed slot (411) is formed in the top end of the movable cylinder (404), and the telescopic hydraulic cylinder (409) is mounted in the fixed slot (411).

6. The spool assembly device of claim 4 wherein: the clamping jaw (401) adopts a three-finger electric claw.

7. The spool assembly device of claim 1, wherein: both sides of the belt conveyor (1) are covered with shielding plates (101).

8. The spool assembly device of claim 1, wherein: the belt conveyor (1) comprises a second driving motor (103), a driving roller (104), a driven roller (105) and a conveyor belt body (106), wherein the second driving motor (103) and the driving roller (104) are both arranged on the mounting frame (102), the conveyor belt body (106) is wound on the outer sides of the driving roller (104) and the driven roller (105), and the driving roller (104) is in transmission connection with the second driving motor (103);

the tensioning device is further arranged on the mounting frame (102), the driven roller (105) is movably connected to the tensioning device along the extending direction of the conveyor belt body (106), and the tensioning device is used for adjusting the tensioning degree of the conveyor belt body (106).

9. The spool assembly device of claim 8 wherein: the tensioning device comprises two groups of tensioning mechanisms (107) which are respectively positioned at two ends of the driven roller (105); the tensioning mechanism (107) comprises a supporting frame (108), a guide rail (109) arranged along the extending direction of the conveyor belt body (106) is arranged in the supporting frame (108), a sliding block (110) is sleeved on the outer side of the guide rail (109) in a sliding mode, the driven roller (105) comprises a connecting shaft (111) and a roller body (112) rotatably sleeved on the outer side of the connecting shaft (111), the conveyor belt body (106) is wound on the roller body (112), and two ends of the connecting shaft (111) are connected with the sliding blocks (110) in the two groups of tensioning mechanisms (107) respectively; an adjusting screw (113) parallel to the guide rail (109) is screwed from the supporting frame (108) towards one side of the driving roller (104), and the end part of the adjusting screw (113) is abutted against the sliding block (110).

10. The spool assembly device of claim 8 wherein: the conveyor belt body (106) comprises a conveying section (114) at the top and a rotating section (115) at the bottom, the supporting blocks (2) are positioned at the top of the conveying section (114), and supporting components (116) distributed along the extending direction of the conveyor belt body (106) are arranged at the bottom of the conveying section (114) and the bottom of the rotating section (115);

every group supporting component (116) all including install in support frame (117) of mounting bracket (102), support frame (117) erect and be perpendicular to horizontal installation axle (118) of conveyer belt body (106) extending direction, horizontal installation axle (118) cover is equipped with backing roll (119), transport section (114) with gyration section (115) all support in bottom correspondence backing roll (119).