CN220422927U - Full-automatic cake press - Google Patents

Abstract

The utility model relates to the technical field of food packaging equipment, in particular to a full-automatic cake pressing machine, which comprises a feeding bin, a conveying device, a weighing hopper, a weighing machine, an automatic discharging wet steaming cake pressing device and a rack; the feeding bin is connected with the conveying device, raw materials enter the conveying device from the feeding bin, the conveying device conveys the raw materials to a certain height position, the raw materials fall into the weighing machine from the conveying device through the weighing hopper, and the weighed raw materials are conveyed to the automatic discharging wet steaming cake pressing device for steaming and pressing treatment, so that a finished product is finally obtained. This full-automatic cake press machine can realize automatic fortune material, automatic weighing, automatic processing has solved traditional food processing equipment and has needed rely on artifical transport, the problem of manual weighing and manual operation, realizes through the frame that equipment multilayer is placed, reduces area, improves production efficiency.

Description

Full-automatic cake press

Technical Field

The utility model relates to the technical field of food packaging equipment, in particular to a full-automatic cake press.

Background

The existing food product packaging equipment is numerous, a single equipment can only finish one step in the food processing technology, a plurality of equipment needs to be prepared for finishing the whole processing and packaging technological process, the equipment is controlled by manpower, and workers need to weigh one by one before processing and then fill one by one. The existing food processing and packaging equipment has the same or similar structure as that disclosed in Chinese patent CN211942244U, CN205658303U, and realizes the automation of pressing, but the steps of charging, weighing and the like except pressing are finished by relying on manpower, so that the degree of automation is low, various process links are needed, the processing of the whole food product can be finished by matching equipment with different functions, the integration level is low, and most processing production lines are of unidirectional pipeline type, so that the requirements on the field exist.

As mentioned above, most of the existing food processing equipment relies on manual processing, the food itself needs complicated processing procedures, and operations of different procedures all need subjective judgment and processing by manpower, so that the efficiency is low, and the equipment integration level is low.

Disclosure of Invention

The utility model aims to provide a full-automatic cake pressing machine, which is beneficial to solving the problems that the existing cake pressing equipment is low in automation degree, the weighing needs to be carried out one by one before processing, then the filling is carried out one by one, the labor is excessively depended, the occupied area of the whole production line is large, and the length requirement is met for the field.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

full-automatic cake press, full-automatic cake press includes at least: the automatic feeding bin comprises a bin body and a discharging groove, the discharging groove is arranged below the bin body, raw materials in the bin body slide out of the discharging groove, the feeding bin is attached to the conveying device, the discharging groove is located above an initial section of the conveying device, the raw materials sliding out of the discharging groove can fall onto the conveying device, the feeding hopper is fixedly connected to the upper part of the weighing machine, the feeding hopper is arranged below a discharging end of the conveying device, the feeding hopper can ensure that the raw materials falling from the discharging opening of the conveying device fall into the weighing machine, the weighing machine is higher than the automatic feeding pressing device, the weighing machine comprises a weighing hopper and a weighing base, the weighing hopper is located above the automatic weighing base, the weighing hopper can automatically press the raw materials, and the weighing hopper can automatically set the weighing parameters, and the weighing base can automatically press the raw materials to the wet cake, and the weighing device can automatically set the weighing parameters.

On the basis of the scheme, the automatic blanking steaming cake pressing device at least comprises an upper plate, a blanking station, a die, a steaming station, a pressing station, a discharging station, a rotary table, a lower plate, a stepping rotary driving piece and a box body, wherein the upper plate and the lower plate are mutually parallel through a supporting plane of a support column, a plurality of dies are installed on the rotary table in a central symmetry mode, the blanking station, the steaming station, the pressing station and the discharging station are installed on the upper plate and correspond to the positions of the dies on the rotary table, the blanking station can introduce raw materials into the dies, the steaming station can release steam for steaming the raw materials, the pressing station can press the steamed raw materials in the dies, the discharging station can convey finished products formed in the dies out, the rotary table is connected with the stepping rotary driving piece, and the stepping rotary driving piece can drive the rotary table to rotate so as to stop the dies or switch the dies to the lower plate.

On the basis of the scheme, the conveying device can convey raw materials from a low position to a high position, a plurality of baffle plates are arranged on the conveying device, and the raw materials can be prevented from sliding down in the climbing conveying process.

On the basis of the scheme, the die at least comprises a die plate and a die base, the die plate is connected with the die base, a plurality of hole sites are formed in the die plate, a bell mouth outer ring is arranged at the outer side end of each hole site, raw materials are prevented from being sprayed out of the die during discharging, and the die base is arranged on the rotary table.

On the basis of the scheme, the blanking station at least comprises a first driving piece and a blanking hopper, wherein the first driving piece is connected with the middle position of the blanking hopper, and the first driving piece can drive the blanking hopper to transversely move.

On the basis of the scheme, the steaming soft station is formed by connecting a steam cover with external steam equipment, the steam cover is installed below the upper plate, an air inlet and outlet hole is formed in the steam cover and used for guiding the steam diffusion direction, the air inlet hole of the steam cover is connected with the external steam equipment, the air outlet faces the die, and steam can be diffused to the die.

On the basis of the scheme, the pressing station at least comprises a pressure device and a pressing head which are connected with each other, wherein the pressure device is connected to the upper plate, and the pressing head faces the die.

On the basis of the scheme, the discharging station at least comprises a second driving piece, a push rod and a discharging hopper, wherein the second driving piece is installed on the upper plate, the push rod is connected with the second driving piece, the discharging hopper is installed on the box body, and the discharging hopper is on the same side as the second driving piece.

Compared with the prior art, the utility model at least comprises the following advantages:

according to the utility model, the cooperation of the feeding bin and the conveying device is adopted to replace the manual feeding of raw materials in the traditional production mode, the layered frame is adopted to set the weighing machine above the automatic discharging steaming cake pressing device, so that the occupied area is reduced, the steps of manually weighing one by one and feeding one by one before the product is pressed in the traditional production mode are omitted through automatic weighing and discharging of the machine, and the weight of each finished product can be adjusted at will by setting the parameters of the weighing machine, so that the production efficiency is improved, and the labor cost is reduced.

Drawings

FIG. 1 is a schematic diagram of a fully automatic cake press in one embodiment;

FIG. 2 is a schematic diagram of a feeding bin according to an embodiment;

FIG. 3 is a schematic diagram of a conveying apparatus according to an embodiment;

FIG. 4 is a schematic diagram of a structure of an inlet funnel according to an embodiment;

FIG. 5 is a schematic view of a weighing machine according to an embodiment;

FIG. 6 is a schematic diagram of a frame in an embodiment;

FIG. 7 is a schematic diagram of an automatic blanking wet-cake steaming device according to an embodiment;

FIG. 8 is a schematic diagram of an automatic blanking wet-cake steaming device in an embodiment;

FIG. 9 is a schematic diagram of a template according to an embodiment;

FIG. 10 is a schematic view of a mold base in one embodiment;

FIG. 11 is a schematic diagram of a blanking station in an embodiment;

FIG. 12 is a schematic diagram of a steaming soft station in one embodiment;

FIG. 13 is a schematic view of a steam hood according to an embodiment;

FIG. 14 is a schematic diagram of a press station according to an embodiment;

FIG. 15 is a schematic view of a structure of a discharge station according to an embodiment;

FIG. 16 is a schematic view of the structure of the upper plate in one embodiment.

The drawing is marked: 1. a feeding bin; 2. a conveying device; 21. a baffle 3 and a weighing hopper; 4. a weighing machine; 41. weighing; 42. weighing a discharge hopper; 43. weighing a base; 5. an automatic blanking steaming cake pressing device; 51. an upper plate; 52. a blanking station; 521. a first driving member; 522. discharging a hopper; 53. a mold; 531. a template; 532. a mold base; 54. steaming and softening stations; 541. a steam hood; 55. a pressing station; 551. a pressing device; 552. a pressure head; 56. a discharge station; 561. a second driving member; 562. a push rod; 563. discharging a hopper; 57. a turntable; 58. a lower plate; 59. a step-by-step rotary driving member; 510. a box body.

Detailed Description

In order to make the objects, technical solutions and advantages of the present utility model more apparent, the following detailed description is given with reference to the accompanying drawings and the detailed description. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit or scope of the utility model, which is therefore not limited to the specific embodiments disclosed below.

It will be understood that when an element is referred to as being "mounted" to another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.

Example 1:

referring to fig. 1, the full-automatic cake press comprises: the automatic feeding device comprises a feeding bin 1, a conveying device 2, a feeding hopper 3, a weighing machine 4, an automatic discharging wet steaming cake pressing device 5 and a frame 6.

The feeding bin (1) consists of a bin body (11) and a discharging groove (12), wherein the discharging groove (12) is arranged below the bin body (11), raw materials in the bin body (11) can slide out from the discharging groove (12), the feeding bin (1) is attached to the conveying device (2), and raw materials sliding out from the discharging groove (12) can fall onto the conveying device (2).

Referring to fig. 2, a charging bin 1 is used for adding raw materials before the full-automatic cake press runs, and conveying the raw materials to a conveying device 2, referring to fig. 3, the conveying device 2 is a climbing conveying belt and is used for conveying the raw materials to a certain height position, a partition plate 21 is arranged on the conveying device 2, the partition plate 21 is a rectangular square sheet and is arranged on the conveying belt at equal intervals, and the partition plate 2 can prevent the raw materials from sliding down in the climbing conveying process.

Referring to fig. 4, the weighing hopper 3 is a trumpet-shaped channel made of metal, a large opening faces the conveying device 2, the weighing hopper 3 is fixedly connected to the weighing machine 4, the conveying device 2 conveys raw materials to the tail end of the conveying device 2, the raw materials pass through the weighing hopper 3 from the conveying device 2 and fall into the weighing machine 4, and the weighing hopper 3 can ensure that all raw materials falling from the conveying device 2 enter the weighing machine 4.

In this embodiment, the weighing hopper 3 is a trumpet-shaped channel made of metal, so that raw materials falling from the conveying device 2 can be guaranteed to enter the weighing machine 4 completely, and in other embodiments, the weighing hopper 3 can also use a hose, a plastic pipe or a cloth bag with two openings to connect the tail end of the conveying device 2 with the weighing machine 4.

Referring to fig. 5, the weighing machine 4 is composed of a weighing scale 41, a weighing scale discharging hopper 42 and a weighing scale base 43, the weighing scale 41 is fixedly connected to the top of the weighing scale discharging hopper 42, the weighing scale base 43 supports the weighing scale discharging hopper 42 and the weighing scale 41, raw materials are weighed by the weighing machine 4, and when the raw materials in the weighing machine 4 reach a set weight, the weighing machine 4 can convey the raw materials to the automatic discharging wet-cake steaming device 5 through the weighing hopper 42.

Referring to fig. 7 and 8, the automatic discharging wet-cake steaming device 5 includes an upper plate 51, a discharging station 52, a die 53, a steaming station 54, a pressing station 55, a discharging station 56, a turntable 57, a lower plate 58, a stepping rotary driving member 59, and a casing 510.

Referring to fig. 6, the frame 6 is a support with a layer of platform formed by support tubes, the weighing machine 4 is located on a second layer of the frame 6, the automatic discharging wet-cake steaming device 5 is placed on a first layer of the frame 6, the middle part of the second layer of the frame 6 is in a hollow design, the hollow position is consistent with the leakage of the weighing discharge hopper 42, the discharging hopper 521 of the automatic discharging wet-cake steaming device 5 is aligned with the weighing discharge hopper 42, and raw materials falling from the weighing discharge hopper 42 can enter the discharging station 52 through hollow.

Referring to fig. 16, an upper plate 51 of an automatic feeding steaming cake pressing device 5 is a circular plate with a notch and a mounting hole, the upper plate 51 is used for connecting each work station, a turntable 57 is a circular plate with a mounting hole, a mold 53 can be installed on the turntable 57 through the mounting hole in a central symmetry manner, a feeding station 52, a steaming station 54, a pressing station 55 and a discharging station 56 are respectively in one-to-one correspondence with the positions of the mold 53 on the turntable 57, and are installed on the upper plate 51, a lower plate 58 is in a sector shape, the sector notch is on the same side as the feeding station 56, and the lower plate is tightly attached to the turntable. The case 510 is made into the whole apparatus by the support column.

Referring to fig. 9 and 10, a mold 53 is used for controlling the external dimensions of a product, the mold 53 is composed of a mold plate 531 and a mold base 32, the mold plate 531 is mounted on the top of the mold base 532, the mold base 32 is mounted on a turntable 57 in a central symmetry manner, circular through holes with identical positions are formed in the mold plate 531 and the mold base 532, and a horn-shaped material guiding opening is formed in the mold plate 531 to prevent raw materials from being spilled in the blanking process. The hole on the mould 53 is a through hole, the lower plate 58 clings to the rotary disc 57 to block the through hole lattice at the bottom of the mould 53, and the notch of the fan-shaped lower plate 58 is arranged on one side of the discharge hole.

In this embodiment, the mold 53 is composed of a mold plate 531 and a mold base 532, the mold plate 531 is mounted on the top of the mold base 532, and in other embodiments, the mold 53 may also be formed by casting or welding the mold base 532 with a material guiding opening.

Referring to fig. 11, the blanking station 52 is a first processing station, the blanking station 52 is located above the mold 53, the blanking station 52 is used for uniformly and equally throwing raw materials into the mold 53, the blanking station 52 includes a first driving member 521 and a blanking hopper 522, the first driving member 521 is a driving device formed by combining two axially moving sliding rails with driving, the driving device can move transversely, the first driving member 521 is mounted on the upper plate 51, the first driving member 521 is connected with the blanking hopper 522, the first driving member 521 drives the hopper 522 to move in a serpentine manner in a horizontal plane, and holes of the mold 53 are sequentially blanked one by one.

In this embodiment, the first driving member 521 is a driving device formed by combining two axially moving sliding rails with driving, and in other embodiments, the first driving member 521 may be a driving device formed by controlling two vertically connected screw mechanisms by a motor, and the driving device may be any driving device capable of moving in a plane range.

Referring to fig. 12, the steaming station 54 is a second working station, the steaming station is located above the mold 53, the steaming station 54 is used for heating and softening raw materials by guiding the spreading direction of steam, so that the raw materials cannot be broken due to excessive dryness and brittleness in the subsequent pressing work, the steaming station 54 comprises an external steam device and a steam cover 541, referring to fig. 13, the external steam device is connected with an air inlet of the steam cover 541 through a pipe body, the external steam device provides steam, and the steam cover 541 guides the steam to spray the raw materials in the mold through bending and communication of the inner hole of the cover, so that the raw materials are heated and softened.

In this embodiment, the steam hood 541 guides steam to spray to the raw material in the mold through bending and communication of the hood inner hole, and in other embodiments, the steam hood 541 may also use a multi-split hose capable of transmitting steam, one end is connected to an external steam device, and other outlet ends are aligned to the hole position of the mold 53, so as to heat and soften the raw material.

Referring to fig. 14, the pressing station 55 is a third working station, the pressing station 55 is used for pressing and forming the raw material in the mold 53 by huge pressure, the pressing station 55 includes a pressure device 551 and a pressing head 552, the mold 53 is located below the pressing head 552, the end of the pressing head 552 is connected with the pressure device 551, a plurality of columns corresponding to the hole sites of the mold 53 are arranged on the pressing head 552, the intervals of the columns are the same as those of the hole sites of the mold 553, the diameter of the columns is slightly smaller than that of the hole sites of the mold 3, so that the columns can smoothly enter the hole sites in the pressing process, and the pressing head 552 pressure device 551 transmits huge pressure to the pressing head 552, so that the columns extend into the mold 53 and press the raw material in the mold 53.

Referring to fig. 15, the discharging station 56 is the last station, the discharging station 56 is used for discharging the cake-shaped finished product pressed and formed in the mold, the discharging station 56 includes a second driving member 561, a push rod 562 and a discharging hopper 563, the second driving member 561 is a cylinder, the end of the push rod 562 is connected with the second driving member 561, a plurality of columns corresponding to the holes of the mold 53 are arranged on the push rod 562, the spacing between the columns is the same as the spacing between the holes of the mold 53, the diameter of the columns is slightly smaller than the diameter of the holes of the mold 53, the contact area between the columns and the finished product is large when the finished product is pushed out, the finished product is not easy to damage, the second driving member 561 is mounted on the upper plate 51, the discharging hopper 563 is mounted on the box 510, the feeding port of the discharging hopper 563 faces the bottom of the mold 53, the discharging port is inclined outwards, the second driving member 561 drives the push rod 562 to move downwards, and the cake-shaped finished product in the mold 53 is pushed out from the bottom to the hopper 563 due to the notch of the lower plate 58 corresponding to the position below the mold 53.

In this embodiment, the second driving member 561 is a cylinder, and in other embodiments, an electric telescopic rod may be used for the second driving member 561.

The step-by-step rotary driving member 59 is a step-by-step motor, and is connected to the center position of the turntable 7, and the step-by-step rotary driving member 59 can drive the turntable 57 to rotate or stop, so as to realize the switching and stopping of each mold 53 between the work stations.

The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims (8)

1. Full-automatic cake press, its characterized in that: the full-automatic cake press at least comprises: the feeding bin (1), the conveying device (2), the feeding hopper (3), the weighing machine (4), the automatic discharging wet cake steaming device (5) and the frame (6), wherein the feeding bin (1) is composed of a bin body (11) and a discharge chute (12), the discharge chute (12) is arranged below the bin body (11), raw materials in the bin body (11) can slide out from the discharge chute (12), the feeding hopper (1) is attached to the conveying device (2), raw materials sliding out from the discharge chute (12) can fall on the conveying device (2), the feeding hopper (3) is fixedly connected above the weighing machine (4), the feeding hopper (3) and the weighing machine (4) are arranged on the frame (6) and below the discharge end of the conveying device (2), the feeding hopper (3) can ensure that the raw materials falling from the discharge opening of the conveying device (2) fall into the weighing machine (4), the weighing hopper (4) falls into the weighing machine (41) and the weighing machine (41) at the upper part of the weighing machine (41), the weighing hopper (4) falls into the weighing machine (41), the automatic discharging hopper (4) falls into the weighing machine (41), the weighing machine (4) can quantitatively convey raw materials to the automatic blanking steaming cake pressing device (5) according to set parameters, and the automatic blanking steaming cake pressing device (5) can automatically discharge, steam, press and output finished products on the raw materials.

2. The fully automatic cookie press according to claim 1, wherein: the automatic blanking steaming cake pressing device at least comprises an upper plate (51), a blanking station (52), a die (53), a steaming soft station (54), a pressing station (55), a discharging station (56), a rotary table (57), a lower plate (58), a stepping rotary driving piece (59) and a box body (510), wherein the box body (510) is mutually parallel to the upper plate (51) and the lower plate (58) through support column supporting planes, a plurality of dies (53) are arranged on the rotary table (57) in a central symmetry mode, the blanking station (52), the steaming soft station (54), the pressing station (55) and the discharging station (56) are arranged on the upper plate (51) and correspond to the positions of the dies (53) on the rotary table (57), the blanking station (52) can guide raw materials into the dies (53), the steaming soft station (54) can release steam for steaming raw materials, the pressing station (55) can carry out central symmetry on the dies (53) on the rotary table (57), the stepping rotary driving piece (59) can be connected with the rotary driving piece (57) to form the finished products (59), the mould (53) is stopped at each station or the stations are switched, the lower plate (58) being immediately below the turntable (57).

3. A fully automatic cake press according to claim 1 or 2, characterized in that: the conveying device (2) can convey raw materials from a low position to a high position, the conveying device (2) is provided with a plurality of partition boards (21) which can prevent the raw materials from sliding down in the climbing conveying process.

4. The fully automatic cookie pressing machine of claim 2, wherein: the die (53) at least comprises a die plate (531) and a die base (532), the die plate (531) is connected with the die base (532), a plurality of hole sites are arranged on the die plate (531), a bell mouth outer ring is arranged at the outer side end of each hole site, raw materials are prevented from being sprayed out of the die (53) during blanking, and the die base (532) is arranged on the rotary table (57).

5. The fully automatic cookie pressing machine of claim 2, wherein: the blanking station (52) at least comprises a first driving piece (521) and a blanking hopper (522), wherein the first driving piece (521) is connected with the middle position of the blanking hopper (522), and the first driving piece (521) can drive the blanking hopper (522) to transversely move.

6. The fully automatic cookie pressing machine of claim 2, wherein: the steaming soft station (54) is formed by connecting a steam cover (541) with external steam equipment, the steam cover (541) is installed below the upper plate (51), air inlet and outlet holes are formed in the steam cover (541) and used for guiding the steam to diffuse, an air inlet hole of the steam cover (541) is connected with the external steam equipment, an air outlet faces the die (53), and steam can diffuse to the die (53).

7. The fully automatic cookie pressing machine of claim 2, wherein: the pressing station (55) comprises at least a pressure device (551) and a ram (552) connected to each other, the pressure device (551) being connected to the upper plate (51), the ram (552) being oriented towards the mould (53).

8. The fully automatic cookie pressing machine of claim 2, wherein: the discharging station (56) at least comprises a second driving piece (561), a push rod (562) and a discharging hopper (563), wherein the second driving piece (561) is installed on the upper plate (51), the push rod (562) is connected with the second driving piece (561), the discharging hopper (563) is installed on the box body (510), and the discharging hopper (563) and the second driving piece (561) are on the same side.