CN220362601U - Cleaning device suitable for welding robot anchor clamps support plate - Google Patents

Cleaning device suitable for welding robot anchor clamps support plate Download PDF

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Publication number
CN220362601U
CN220362601U CN202322025954.5U CN202322025954U CN220362601U CN 220362601 U CN220362601 U CN 220362601U CN 202322025954 U CN202322025954 U CN 202322025954U CN 220362601 U CN220362601 U CN 220362601U
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shaped
cleaning
pipe
plate
conveyor belt
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CN202322025954.5U
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Inventor
王媛
郑伟
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Anhui Madi Electric Technology Co ltd
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Anhui Madi Electric Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The utility model provides a cleaning device suitable for a welding robot clamp carrier plate, which comprises a main body frame, a sealing part, a cleaning part, a scrap recycling part and a control part, wherein the main body frame is provided with a plurality of clamping plates; the main body frame comprises a base, an n-shaped positioning frame, a supporting seat, a screw motor I, a servo motor I and a driving wheel; the sealing part comprises a push rod motor I, a C-shaped pipe, a U-shaped collecting channel pipe, a separation curtain and a one-way plate; the cleaning part comprises a cleaning mechanism, a transferring mechanism and a cleaning mechanism; the scrap recycling part comprises a U-shaped groove pipe, a second conveyor belt device, an electromagnet, a filter bucket and a sedimentation tank. The labor intensity is greatly reduced; the cleaning efficiency is stable, and the cleaning efficiency is not limited by the experience and energy of staff; the generated scrap mixture is cleaned, synchronously recovered and separated, a secondary cleaning step is omitted, and the front-end work is performed for recovery and reuse.

Description

Cleaning device suitable for welding robot anchor clamps support plate
Technical Field
The utility model relates to the field of welding machines, in particular to a cleaning device suitable for a welding robot clamp carrier plate.
Background
With the innovation and development of technology, robots are an important representative of the development of artificial intelligence technology, playing an increasingly important role in human life and industrial production, wherein welding robots are an important branch of the industrial robot field. In order to adapt to different purposes, the mechanical interface of the last shaft of the robot is usually a connecting flange, different tools or end effectors can be connected, and the welding robot is a welding tongs or a welding gun which is connected to the end shaft flange of the industrial robot so as to enable the welding tongs or the welding gun to weld.
When welding robot uses, need adopt the anchor clamps to fix and wait to weld the module, anchor clamps are installed on the anchor clamps carrier plate generally, can have a large amount of welding drops, welding slag piece after the anchor clamps carrier plate uses, adopts manual clearance at present mostly, and it has following defect:
firstly, the cleaning efficiency is low.
Secondly, the labor intensity is high, and the welding drops need to be wiped or polished with force.
Thirdly, most of the scraps and other cleaning objects can be scattered on the ground, and secondary cleaning is needed.
Disclosure of Invention
The utility model provides a cleaning device suitable for a clamp carrier plate of a welding robot, which solves the problems of low cleaning efficiency, high labor intensity, multiple steps and the like in the process of cleaning the clamp carrier plate of the welding robot.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
a cleaning device suitable for a welding robot clamp carrier plate comprises a main body frame, a sealing part, a cleaning part, a scrap recycling part and a control part.
The main body frame comprises a base, an n-shaped positioning frame, a supporting seat, a screw motor I, a servo motor I and a driving wheel; the base comprises a cuboid hollow container I, a strip-shaped through hole I is formed in an upper bottom plate of the cuboid hollow container I, and a rectangular through hole I is formed in a lower bottom plate of the cuboid hollow container I; the first cuboid hollow containers are connected through an n-shaped locating frame; the screw rod motor I is arranged in the base and is positioned below the strip-shaped through hole; the first servo motor is arranged in the base and is in transmission connection with the driving wheel through a reduction gearbox; the lower end of the driving wheel passes through the first rectangular through hole; the support seat comprises a cuboid hollow container II, is connected to the base through a sliding rail in a sliding manner, is connected with a rotor of the screw motor I, is provided with a rectangular through hole II on the lateral plate on the outer side and the lateral plate on the inner side, is provided with a strip-shaped through hole II on the lateral plate on the inner side, and is provided with a strip-shaped through hole III on the lateral plate on the left side.
The sealing part comprises a push rod motor I, a C-shaped pipe, a U-shaped collecting groove pipe, an isolation curtain and a one-way plate; the first push rod motor is arranged in the supporting seat; the side plate of the C-shaped pipe passes through the first strip-shaped through hole and then is arranged on the movable end of the first push rod motor through the mounting frame; the U-shaped collecting groove pipe is arranged at the lower end of the side plate of the C-shaped pipe, the cross section of the U-shaped collecting groove pipe is in a V shape, and the lowest end of the U-shaped collecting groove pipe is provided with a rectangular through hole IV; the isolation curtain is arranged on the inner wall of the bottom plate of the C-shaped pipe, and the lower end of the isolation curtain is provided with a counterweight; the unidirectional plate pin shaft is connected to the C-shaped pipe; the upper bottom plate of the C-shaped pipe is provided with a first round pin hole, a second round pin hole, a third round pin hole and a third strip-shaped through hole; the first round pin holes are distributed in a trapezoid shape.
The cleaning part comprises a cleaning mechanism, a transferring mechanism and a cleaning mechanism. The cleaning mechanism comprises a compressor, an industrial dust collector device, a first high-pressure spray head, a second servo motor, a liquid storage tank and a pump; the industrial dust collector device is arranged in the supporting seat, and the dust collection head is arranged in the strip-shaped through hole III; the first high-pressure spray head is arranged in the second round pin hole; the compressor and the high-pressure spray head I are fixedly connected through the electromagnetic valve I; the liquid storage pool is arranged in the supporting seat; the pump is arranged above the liquid storage tank through the mounting frame; the second high-pressure spray head is arranged in the third round pin hole; the pump and the high-pressure nozzle II are fixedly connected through the electromagnetic valve II; the second servo motor is arranged on the upper bottom plate of the C-shaped pipe, a rotating shaft of the second servo motor penetrates through the first circular pin hole and then is provided with a telescopic shaft, and the lower end of the telescopic shaft is provided with a polishing wheel. The transfer mechanism comprises a conveyor belt device I and a flexible scraping plate; the first conveyor belt device is arranged on the inner wall of the upper bottom plate of the C-shaped pipe through a mounting frame and an elastic telescopic pipe; the flexible scraping plates are equidistantly arranged on the chain plate of the first conveyor belt device. The cleaning mechanism comprises a strip-shaped hanging plate, a servo motor III and a cleaning wheel; the strip-shaped hanging plate is arranged on the C-shaped pipe through an elastic telescopic pipe, and cleaning cotton is arranged at the lower end of the strip-shaped hanging plate; the servo motor III is arranged on the movable end of the push rod motor I through a support plate in a shape like a Chinese character 'jia'; the cleaning wheel pin shaft is connected to the side plate of the supporting seat; the servo motor III is in transmission connection with the cleaning wheel through a reduction gear box.
The scrap recycling part comprises a U-shaped groove pipe, a second conveyor belt device, an electromagnet, a filter bucket and a sedimentation tank; the U-shaped groove pipe is arranged on the U-shaped collecting groove pipe through a connecting column; the second conveyor belt device is arranged on the U-shaped grooved pipe; the electromagnet is arranged on the inner wall of the two side plates of the conveyor belt device and is positioned below the upper layer of the conveyor belt device; the U-shaped grooved pipe is obliquely arranged; the filter hopper is arranged below the higher end of the conveyor belt device II; the sedimentation tank is positioned below the filter bucket and the U-shaped groove pipe.
The control part comprises a control mechanism, a feedback mechanism and a PLC controller. The control mechanism comprises a start switch, a cleaning switch, a progressive switch and a pause switch. The feedback mechanism includes a distance sensor module.
Preferably, the high pressure first nozzle is replaced with an atomizer.
Preferably, the electromagnet is replaced by a second electromagnet, and the second electromagnet is positioned above the second conveyor belt device.
Compared with the prior art, the beneficial effects are that:
in the present utility model, by the integral arrangement including the main body frame, the closing portion, the cleaning portion, the debris retrieval portion, and the control portion, the following functions are achieved:
firstly, the manual cleaning is changed into mechanical cleaning, so that the labor intensity is greatly reduced.
Secondly, the cleaning efficiency is stable, and the cleaning efficiency is not limited by the experience and the energy of staff.
Thirdly, cleaning the generated scrap mixture, synchronously recovering and separating, omitting the secondary cleaning step and making the earlier stage work for recovery and reuse.
Drawings
FIG. 1 is a schematic view of a top view partially in section of the present utility model;
FIG. 2 is a schematic view of a front partial cross-sectional structure of the present utility model;
FIG. 3 is a schematic view of a front view of a partially enlarged cross-sectional structure of the present utility model;
FIG. 4 is a schematic diagram of a system architecture according to the present utility model;
fig. 5 is a circuit wiring diagram of the present utility model.
In the figure: 101. base 102, "n" shaped locating rack 103, "bar through hole I, 104," servo motor I, 105, "support base 106," screw motor I, 201, "push rod motor I, 202," C "tube, 203," U "shaped sink tube, 204," isolation curtain, 205, "one-way plate, 301," compressor 302, "industrial cleaner device, 303," high pressure head I, 304, "liquid reservoir, 305," pump, 306, "high pressure head II, 307," servo motor II, 308, "grinding wheel, 309," conveyor belt device I, 310, "bar hanger plate, 311," servo motor III, 312, "cleaning wheel, 401," U "sink tube, 402," conveyor belt device II, 403, "electromagnet, 404," filter hopper, 405, "sedimentation tank, 501," clamp carrier plate.
Detailed Description
Embodiment 1 referring to fig. 1-5, a cleaning apparatus for a welding robot fixture carrier plate includes a main body frame, a closing portion, a cleaning portion, a debris retrieval portion, and a control portion.
The main body frame comprises a base 101, an n-shaped positioning frame 102, a supporting seat 105, a screw motor I106, a servo motor I104 and a driving wheel.
The base 101 includes a rectangular hollow container one.
The first upper bottom plate of the cuboid hollow container is provided with a first strip-shaped through hole 103.
A first rectangular through hole is formed in a lower bottom plate of the rectangular hollow container; the two cuboid hollow containers I are connected through an n-shaped locating frame 102.
The first screw motor 106 is disposed in the base 101 and located below the first bar-shaped through hole 103.
The first servo motor 104 is arranged in the base 101; and the first servo motor 104 is in transmission connection with the driving wheel through a reduction gearbox.
The lower end of the driving wheel penetrates through the first rectangular through hole.
The support base 105 comprises a second rectangular hollow container.
The supporting seat 105 is slidably connected to the base 101 through a sliding rail; the support base 105 is connected with a mover of the screw motor one.
Rectangular through holes II are formed in the outer side plate and the inner side plate of the supporting seat 105 and used for unloading the sedimentation tank 405.
The side plate of the inner side of the supporting seat 105 is provided with a second strip-shaped through hole.
The left side plate of the supporting seat 105 is provided with a strip-shaped through hole III.
The enclosed portion includes a push rod motor 201, a "C" tube 202, a "U" shaped collection trough 203, a curtain 204, and a unidirectional plate 205.
The first push rod motor 201 is disposed in the support base 105.
The side plate of the C-shaped tube 202 is arranged on the movable end of the push rod motor 201 after passing through the first bar-shaped through hole 103 through the mounting frame.
The U-shaped collecting groove pipe 203 is arranged on the lower end of the side plate of the C-shaped pipe 202; the cross section of the U-shaped collecting channel 203 is in a V shape, and a rectangular through hole IV is arranged at the lowest end of the U-shaped collecting channel 203.
The isolation curtain 204 is arranged on the inner wall of the bottom plate of the C-shaped pipe 202, and the lower end of the isolation curtain 204 is provided with a counterweight.
The one-way plate 205 is pinned to the "C" tube 202.
The upper bottom plate of the C-shaped pipe 202 is provided with a first round pin hole, a second round pin hole, a third round pin hole and a third strip-shaped through hole.
The first round pin holes are distributed in a trapezoid shape.
The cleaning part comprises a cleaning mechanism, a transferring mechanism and a cleaning mechanism.
The cleaning mechanism comprises a compressor 301, an industrial dust collector device 302, a first high-pressure nozzle 303, a second high-pressure nozzle 306, a second servo motor 307, a liquid storage tank 304 and a pump 305.
The industrial dust collector device 302 is arranged in the supporting seat 105, and the dust collection head of the industrial dust collector device 302 is arranged in the strip-shaped through hole III.
The compressor 301 is disposed on the upper base plate of the support base 105.
The first high-pressure spray head 303 is arranged in the second round pin hole.
The compressor 301 and the first high-pressure nozzle 303 are fixedly connected through a first electromagnetic valve.
The liquid storage tank 304 is disposed in the supporting seat 105.
The pump 305 is mounted above the reservoir 304 by a mounting bracket.
The second high-pressure nozzle 306 is disposed in the third circular pin hole.
The pump 305 and the high-pressure nozzle II 306 are fixedly connected through a solenoid valve II.
The second servo motor 307 is disposed on the upper bottom plate of the "C" tube 202.
The rotating shaft of the second servo motor 307 passes through the first circular pin hole and then is provided with a telescopic shaft, and the lower end of the telescopic shaft is provided with a grinding wheel 308.
The transfer mechanism includes a conveyor belt assembly 309 and a flexible flight.
The first conveyor belt assembly 309 is mounted on the inner wall of the upper plate of the "C" tube 202 by a mounting bracket and an elastic extension tube.
The flexible flights are equidistantly disposed on the flight of conveyor belt assembly one 309.
The cleaning mechanism includes a bar-shaped hanging plate 310, a servo motor three 311 and a cleaning wheel 312.
The strip-shaped hanging plate 310 is arranged on the C-shaped pipe 202 through an elastic telescopic pipe; the lower end of the bar-shaped hanging plate 310 is provided with cleaning cotton.
The third servo motor 311 is arranged on the movable end of the first push rod motor 201 through a support plate in a shape like a Chinese character 'jia'.
The cleaning wheel 312 is in pin connection with the side plate of the supporting seat 105; and the third servo motor 311 is in transmission connection with the cleaning wheel 312 through a reduction gearbox.
The debris retrieval section includes a "U" shaped channel 401, a second conveyor belt assembly 402, an electromagnet 403, a filter bucket 404, and a sedimentation tank 405.
The U-shaped trough 401 is arranged on the U-shaped collecting trough 203 through a connecting column.
The second conveyor belt assembly 402 is disposed on the "U" shaped channel 401.
The electromagnet 403 is disposed on the inner wall of the side plate of the second belt device 402 and is located below the upper layer of the second belt device 402.
The U-shaped grooved tube 401 is obliquely arranged.
The filter bucket 404 is disposed below the upper end of the second conveyor belt assembly 402.
The sedimentation tank 405 is located below the filter hopper 404 and the "U" shaped channel 401.
The control part comprises a control mechanism, a feedback mechanism and a PLC controller.
The control mechanism comprises a starting switch, a cleaning switch, a progressive switch and a pause switch.
The start switch, the cleaning switch, the progressive switch and the pause switch are arranged on the side plate of the base 101.
The feedback mechanism includes a distance sensor module.
The distance sensor module is disposed on the inner wall of the bottom plate of the "C" tube 202.
The PLC controller is disposed within the base 101.
The working principle and the using method are as follows:
first, presetting:
the device is placed on one side of the clamp carrier 501 to be cleaned.
The "C" tube 202 is pushed over the clamp carrier plate 501.
The reservoir 304 is filled with a cleaning fluid (e.g., water).
The starting switch is pressed to debug the power supply of the device.
Secondly, cleaning:
the cleaning switch is pressed down, the PLC controller outputs a signal to the push rod motor I201, and the push rod motor I201 drives the C-shaped pipe 202 to move down to a preset position in order, namely, the distance between the distance sensor module and the clamp carrier plate 501 accords with a preset value.
The PLC controller then outputs signals to the first lead screw motor, the compressor 301, the industrial cleaner device 302, the second servo motor 307, the pump 305, the first solenoid valve, the second solenoid valve, and the first conveyor belt device 309.
The compressor 301 is started, the first high-pressure spray nozzle 303 is started through the first electromagnetic valve, the clamp carrier plate 501 is cleaned, the industrial dust collector device 302 is started, and the corresponding area is cleaned.
The pump 305 is started, the high-pressure spray head II 306 is started through the electromagnetic valve II to spray liquid on the cleaned clamp carrier 501, and the grinding wheel 308 is driven by the servo motor II 307 to grind and clean the clamp carrier 501.
The first conveyor belt assembly 309 drives the flexible blade to clean the polished clamp carrier 501.
The screw motor synchronously drives the supporting seat 105 to move so as to clean the next area of the range of the base 101.
The progressive switch is pressed, the PLC controller outputs a signal to the first servo motor 104, and the first servo motor 104 drives the base 101 to move to an unclean area.
The distance sensor module is spaced from the clamp carrier plate 501 to assist the PLC controller in determining if cleaning is complete.
Third step, filter residue and precipitation:
the first conveyor belt device 309 drives the flexible scraping plate to clean the polished clamp carrier plate 501, the generated chip mixture (containing the mixture splashed on the C-shaped pipe 202) enters the second conveyor belt device from the U-shaped collecting groove pipe 203, and when the first conveyor belt device 309 is started, the PLC controller outputs signals to the second conveyor belt device and the electromagnet 403; the second conveyor belt device drives the mixture to be transported to the higher end, the electromagnet 403 is started, metal particles in the mixture are transported into the filter bucket 404, and other mixtures enter the sedimentation tank 405 for sedimentation, so that the recycling is facilitated.
Example 2 the high pressure nozzle one 303 was replaced with an atomising nozzle on the basis of example 1.
Example 3 based on example 1, the electromagnet was replaced with a second electromagnet, which was located above the second conveyor belt assembly.

Claims (10)

1. Cleaning device suitable for welding robot anchor clamps support plate, its characterized in that: comprises a main body frame, a closing part, a cleaning part, a scrap recycling part and a control part; the main body frame comprises a base, an n-shaped positioning frame, a supporting seat, a screw motor I, a servo motor I and a driving wheel; the sealing part comprises a push rod motor I, a C-shaped pipe, a U-shaped collecting channel pipe, a separation curtain and a one-way plate; the cleaning part comprises a cleaning mechanism, a transferring mechanism and a cleaning mechanism; the cleaning mechanism comprises a compressor, an industrial dust collector device, a first high-pressure spray head, a second servo motor, a liquid storage tank and a pump; the industrial dust collector device is arranged in the supporting seat, and the dust collection head is arranged in the strip-shaped through hole III; the first high-pressure spray head is arranged in the second round pin hole; the compressor and the high-pressure spray head I are fixedly connected through the electromagnetic valve I; the pump is arranged above the liquid storage tank through the mounting frame; the second high-pressure spray head is arranged in the third round pin hole; the pump and the high-pressure nozzle II are fixedly connected through the electromagnetic valve II; the second servo motor is arranged on the upper bottom plate of the C-shaped pipe, a rotating shaft of the second servo motor penetrates through the first circular pin hole and then is provided with a telescopic shaft, and the lower end of the telescopic shaft is provided with a polishing wheel.
2. The cleaning device for a welding robot fixture carrier plate of claim 1, wherein: the transfer mechanism comprises a conveyor belt device I and a flexible scraping plate; the first conveyor belt device is arranged on the inner wall of the upper bottom plate of the C-shaped pipe through a mounting frame and an elastic telescopic pipe; the flexible scraper is arranged on a chain plate of the first conveyor belt device.
3. The cleaning device for a welding robot fixture carrier plate of claim 1, wherein: the cleaning mechanism comprises a strip-shaped hanging plate, a servo motor III and a cleaning wheel; the strip-shaped hanging plate is arranged on the C-shaped pipe through an elastic telescopic pipe, and cleaning cotton is arranged at the lower end of the strip-shaped hanging plate; the servo motor III is arranged on the movable end of the push rod motor I through a support plate in a shape like a Chinese character 'jia'; the cleaning wheel pin shaft is connected to the side plate of the supporting seat; the servo motor III is in transmission connection with the cleaning wheel through a reduction gear box.
4. The cleaning device for a welding robot fixture carrier plate of claim 1, wherein: the base comprises a cuboid hollow container I; the first cuboid hollow containers are connected through an n-shaped locating frame; the screw rod motor I is arranged in the base; the first servo motor is arranged in the base and is in transmission connection with the driving wheel through a reduction gearbox; the lower end of the driving wheel passes through the first rectangular through hole; the support seat comprises a cuboid hollow container II which is connected to the base in a sliding manner through a sliding rail; the supporting seat is connected with a rotor of the screw motor I.
5. The cleaning device for a welding robot fixture carrier plate of claim 1, wherein: the first push rod motor is arranged in the supporting seat; the side plate of the C-shaped pipe passes through the first strip-shaped through hole through the mounting frame and then is arranged on the movable end of the first push rod motor; the U-shaped collecting groove pipe is arranged at the lower end of the side plate of the C-shaped pipe, the cross section of the U-shaped collecting groove pipe is in a V shape, and the lowest end of the U-shaped collecting groove pipe is provided with a rectangular through hole IV; the isolation curtain is arranged on the inner wall of the bottom plate of the C-shaped pipe, and the lower end of the isolation curtain is provided with a counterweight; the unidirectional plate pin shaft is connected to the C-shaped pipe; the upper bottom plate of the C-shaped pipe is provided with a first round pin hole, a second round pin hole and a third round pin hole.
6. The cleaning device for a welding robot fixture carrier plate of claim 1, wherein: the scrap recycling part comprises a U-shaped groove pipe, a second conveyor belt device, an electromagnet, a filter bucket and a sedimentation tank; the U-shaped groove pipe is arranged on the U-shaped collecting groove pipe through a connecting column; the second conveyor belt device is arranged on the U-shaped grooved pipe; the electromagnet is arranged on the inner wall of the two side plates of the conveyor belt device and is positioned below the upper layer of the conveyor belt device; the U-shaped grooved pipe is obliquely arranged; the filter bucket is arranged below the second conveyor belt device; the sedimentation tank is positioned below the filter bucket and the U-shaped groove pipe.
7. The cleaning device for a welding robot fixture carrier plate of claim 1, wherein: and replacing the high-pressure nozzle I with the atomizing nozzle I.
8. The cleaning device for a welding robot fixture carrier plate of claim 5, wherein: the first round pin holes are distributed in a trapezoid shape.
9. The cleaning device for a welding robot fixture carrier plate of claim 6, wherein: the left end of the second conveyor belt device is higher than the right end.
10. The cleaning device for a welding robot fixture carrier plate of claim 6, wherein: the electromagnet is replaced by the electromagnet II, and the electromagnet II is positioned above the conveyor belt device II.
CN202322025954.5U 2023-07-31 2023-07-31 Cleaning device suitable for welding robot anchor clamps support plate Active CN220362601U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322025954.5U CN220362601U (en) 2023-07-31 2023-07-31 Cleaning device suitable for welding robot anchor clamps support plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322025954.5U CN220362601U (en) 2023-07-31 2023-07-31 Cleaning device suitable for welding robot anchor clamps support plate

Publications (1)

Publication Number Publication Date
CN220362601U true CN220362601U (en) 2024-01-19

Family

ID=89514515

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322025954.5U Active CN220362601U (en) 2023-07-31 2023-07-31 Cleaning device suitable for welding robot anchor clamps support plate

Country Status (1)

Country Link
CN (1) CN220362601U (en)

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