CN220162768U - Automatic tile cutting machine - Google Patents

Abstract

The utility model belongs to the technical field of mechanical equipment, and provides an automatic tile cutting machine, which has the advantages of uniform cutting size of tile mud blanks, time and labor saving and high processing efficiency; the technical scheme adopted is as follows: a mud blank extruding machine is fixedly installed on the ground on one side of a bottom frame, a track is arranged on the bottom frame, a movable frame is movably installed on the track, a restoring power mechanism and a synchronous removing mechanism are installed between the movable frame and the bottom frame, a cutting bedplate is fixedly installed on the movable frame, a plurality of pairs of mud blank guide clamping plates are fixedly installed on the cutting bedplate, a top frame is fixedly installed right above the movable frame through a plurality of vertical rods, the cutting frame is installed below the top frame through an air cylinder, a cylinder body of the air cylinder is fixed on the top frame, a piston rod of the air cylinder is fixedly connected to the cutting frame, a linear cutting device is arranged between two adjacent mud blank guide clamping plates, a mud blank outlet of the mud blank extruding machine is aligned to an inlet of the cutting bedplate, and a mud blank monitoring probe is arranged at an outlet end of the movable frame.

Description

Automatic tile cutting machine

Technical Field

The utility model discloses an automatic tile cutting machine, belongs to the technical field of mechanical equipment, and particularly relates to blank cutting equipment used in tile manufacturing.

Background

Tiles are important roofing waterproofing materials, typically made of clay, cement, etc., and are arched, flat or semi-cylindrical in shape, etc., for covering houses. The conventional tiles used today are mostly arched.

In general, when manufacturing arched tiles in each large tile factory in China, mud is firstly pressed into two arched opposite oval tubular mud blanks in a pressing machine (actually, the two arched mud blanks are separated and are not a complete oval, because the arched tile mud blanks are inconvenient to place in any direction and have the risk of scrapping the mud blanks, and the two mud blanks are placed opposite to each other so as to facilitate later process operation), and then a manual blank cutting method is adopted, so that errors generated by the manual blank cutting method are relatively large, the blank cutting size is not uniform, a large amount of labor is consumed, the production efficiency is low, and time and labor are wasted.

Disclosure of Invention

The utility model overcomes the defects existing in the prior art, and solves the technical problems that: the tile mud blank cutting machine is uniform in cutting size, time-saving, labor-saving and high in machining efficiency.

In order to solve the technical problems, the utility model adopts the following technical scheme: the automatic tile cutting machine comprises a tile blank extruding machine, a bottom frame, a movable frame, a cutting bedplate, a tile blank guide clamping plate, a top frame, a vertical rod, a cutting frame, an air cylinder and a linear cutting device, wherein the tile blank extruding machine is fixedly arranged on one side of the bottom frame, a track is arranged on the bottom frame, the movable frame is movably arranged on the track, a restoring power mechanism and a synchronous removing mechanism are arranged between the movable frame and the bottom frame, the restoring power mechanism is used for controlling the movable frame to restore to an initial position on the bottom frame, the synchronous removing mechanism is used for controlling the movable frame to synchronously move along with the tile blank on the bottom frame, the cutting bedplate is fixedly arranged on the movable frame, a plurality of tile blank guide clamping plates are fixedly arranged on the cutting bedplate, the tile blank guide clamping plate comprises two L-shaped plates which are oppositely arranged and symmetrically, a transverse plate of the L-shaped plate is fixedly arranged on the cutting bedplate, a tile blank moving space is formed between the two vertical plates of the L-shaped plate, the top frame is fixedly arranged right above the movable frame through a plurality of vertical rods, the top frame is arranged below the top frame through an air cylinder, the cylinder body of the movable frame is fixedly arranged on the top frame, the cutting bedplate is fixedly arranged on the top frame along with the tile blank on the bottom frame, the cutting bedplate is fixedly connected with the wire guide clamping plate, and the two tile guide clamping plates are fixedly arranged at the top ends of the cutting device between two tile blanks, and the cutting wire guide clamping plates are fixedly arranged at the top ends of the cutting device.

The mud blank guide splint top fixed mounting have the clamp plate, be provided with the link up the slot hole above the clamp plate, vertically on the diaphragm of every L template is provided with the regulation pole, the upper portion of adjusting the pole is equipped with the screw thread and runs through the link up the slot hole of clamp plate, the regulation pole is located the body of rod of clamp plate top and installs adjusting nut through the screw thread.

And two sides of the mud blank guide clamping plate at the outlet end of the movable frame are respectively provided with a linear cutting device.

And a mud blank monitoring wheel device is arranged at a mud blank outlet of the mud blank extruder.

And a through long groove for the lower end of the connecting rod and the cutting steel wire to pass through is arranged on the cutting bedplate between the two adjacent mud blank guide clamping plates.

Compared with the prior art, the utility model has the following beneficial effects: the whole cutting mechanism is moved away synchronously to realize the synchronous slow movement of the whole cutting mechanism and the mud blank in the cutting process, the equidistant linear cutting of the mud blank is realized through the steel wire, the whole cutting mechanism is quickly restored to the initial position through the restoring power mechanism after the cutting is finished, the whole cutting machine is time-saving and labor-saving in use, the processing efficiency is high, and the cut tiles are uniform in size and high in qualification rate.

Drawings

The utility model is described in further detail below with reference to the accompanying drawings;

FIG. 1 is a schematic diagram of the structure of the present utility model;

fig. 2 is a schematic side view of the present utility model.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments; all other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in figures 1-2, the automatic tile cutting machine comprises a tile blank extruder 1, a bottom frame 2, a moving frame 3, a cutting bedplate 4, a tile blank guide clamping plate 5, a top frame 6, a vertical rod 7, a cutting frame 8, an air cylinder 9 and a linear cutting device 10, wherein the tile blank extruder 1 is fixedly arranged on the ground on one side of the bottom frame 2, a track is arranged on the bottom frame 2, the moving frame 3 is movably arranged on the track, a restoring power mechanism and a synchronous removing mechanism are arranged between the moving frame 3 and the bottom frame 2, the restoring power mechanism is used for controlling the moving frame 3 to restore to an initial position on the bottom frame 2, the synchronous removing mechanism is used for controlling the moving frame 3 to synchronously move along with the tile blank on the bottom frame 2, the cutting bedplate 4 is fixedly arranged on the moving frame 3, a plurality of tile blank guide clamping plates 5 are fixedly arranged on the cutting bedplate 4, L-shaped plates are symmetrically arranged on the cutting bedplate 5, transverse plates of the L-shaped plates are fixedly arranged on the cutting bedplate 4, a tile moving space is arranged between the vertical plates of the two L-shaped plates, the top frame 6 is arranged right above the cutting bedplate 6 through a plurality of vertical rods 7, the cutting connecting rods 9 are fixedly arranged on the cutting bedplate 6 and are fixedly arranged on the cutting bedplate 10, the top ends of the cutting bedplate 6 are fixedly arranged on the cutting bedplate 8, and the cutting bedplate 10 is fixedly arranged on the top end of the cutting bedplate 6, and the top end of the cutting bedplate is connected with the cutting wire guide clamping device is arranged on the cutting bedplate 10, and the cutting wire is fixedly arranged on the top of the cutting bedplate 9, and the top of the cutting bedplate is arranged on the top of the cutting bedplate 9, and the cutting bedplate is fixedly arranged on the top cutting top end, and the top cutting guide blank guide plate 9, and the cutting device is arranged on the cutting guide device, and the cutting device is arranged.

The working process comprises the following steps: the mud is extruded into two arched tiles through the mud blank extruder 1 and forms oval blanks relatively, the blanks come out from a mud blank outlet of the mud blank extruder 1 and then enter a mud blank guide clamping plate 5 at an inlet end on a cutting platen 4, when a mud blank monitoring probe at an outlet end of a movable frame 3 monitors that the end of the mud blank arrives, the mud blank is fed back to a main system, the main system controls a synchronous removing mechanism to carry the whole movable frame 3 to slowly move on the underframe 2 along with the discharging speed of the mud blank, meanwhile, a piston rod of a cylinder 9 stretches out to enable the cutting frame 8 to quickly move downwards, a cutting steel wire 12 of a linear cutting device 10 quickly cuts the mud blank, then the cutting steel wire rises again to return to an initial position, a restoring power mechanism controls the movable frame 3 to return to the initial position, a worker transfers and collects the cut tile mud blank, and the operation is repeated, so that the mud blank can be cut into tile mud blanks repeatedly.

The synchronous removing mechanism and the restoring force mechanism of the present utility model can be realized in various structures in the prior art, and the specific structures are not described in detail herein as long as the functions thereof can be realized.

The mud blank guide splint 5 top fixed mounting have clamp plate 13, be provided with the link up slot hole above the clamp plate 13, vertically be provided with on the diaphragm of every L template and adjust pole 14, the upper portion of adjusting pole 14 is equipped with the screw thread and runs through the link up slot hole of clamp plate 13, adjust pole 14 and be located the body of rod of clamp plate 13 top and install adjusting nut 15 through the screw thread.

The two sides of the mud blank guide clamping plate 5 at the outlet end of the movable frame 3 are respectively provided with a linear cutting device 10, so that the qualified cutting size of the mud blank cut at the most end part can be effectively ensured.

The mud blank outlet of the mud blank extruder 1 is provided with a mud blank monitoring wheel device 16, so that the discharging speed of mud blanks is effectively monitored.

A through long groove for the lower end of the connecting rod 11 and the cutting steel wire 12 to pass through is arranged on the cutting bedplate 4 between the two adjacent mud blank guide clamping plates 5, so that the mud blank is completely cut.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.

Claims (5)

1. Automatic tile cutting machine, its characterized in that: including mud base extruder (1), chassis (2), remove frame (3), cut platen (4), mud base guide splint (5), roof rack (6), pole setting (7), cut frame (8), cylinder (9) and wire cutting device (10), be equipped with track on one side subaerial fixed mounting of chassis (2) mud base extruder (1), remove frame (3) movable mounting on the track, and install restoration power mechanism and synchronous removal mechanism between removal frame (3) and chassis (2), restore power mechanism and be used for controlling to remove frame (3) and resume to the initial position on chassis (2), synchronous removal mechanism is used for controlling to remove frame (3) and moves along with mud base synchronization on chassis (2), is fixed with cut platen (4) above remove frame (3), is fixed mounting on cut platen (4) and is had many pairs of mud base guide splint (5), the diaphragm plate of L template that is including two looks backs and symmetry set up is fixed on cut platen (4) and is cut platen (6) and is fixed in space through two roof racks (6) under cut platen (6), the cylinder body of cylinder (9) is fixed on roof-rack (6), and the piston rod fixed connection of cylinder (9) is on cutting frame (8), all is provided with wire cutting device (10) between two adjacent mud base direction splint (5), wire cutting device (10) are including two top fixed connecting rods (11) on cutting frame (8) and connect cutting steel wire (12) between two connecting rods (11) bottom, and the entry of cutting platen (4) is aimed at in the mud base export of mud base extruder (1), and movable frame (3) exit end is provided with mud base monitoring probe.

2. An automatic tile cutting machine according to claim 1, wherein: the mud blank guide clamp plate (5) top fixed mounting have clamp plate (13), be provided with link up slot hole above clamp plate (13), vertically be provided with on the diaphragm of every L template and adjust pole (14), the upper portion of adjusting pole (14) is equipped with the screw thread and runs through the link up slot hole of clamp plate (13), install adjusting nut (15) through the screw thread on the body of rod that adjusts pole (14) are located clamp plate (13) top.

3. An automatic tile cutting machine according to claim 1, wherein: and a linear cutting device (10) is arranged on two sides of the mud blank guide clamping plate (5) at the outlet end of the movable frame (3).

4. An automatic tile cutting machine according to claim 1, wherein: a mud blank outlet of the mud blank extruder (1) is provided with a mud blank monitoring wheel device (16).

5. An automatic tile cutting machine according to claim 1, wherein: a through long groove for the lower end of the connecting rod (11) and the cutting steel wire (12) to pass through is arranged on the cutting bedplate (4) between the two adjacent mud blank guide clamping plates (5).