CN220048798U - Coating detects all-in-one - Google Patents
Coating detects all-in-one Download PDFInfo
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- CN220048798U CN220048798U CN202321608893.9U CN202321608893U CN220048798U CN 220048798 U CN220048798 U CN 220048798U CN 202321608893 U CN202321608893 U CN 202321608893U CN 220048798 U CN220048798 U CN 220048798U
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- 238000000576 coating method Methods 0.000 title claims abstract description 111
- 239000011248 coating agent Substances 0.000 title claims abstract description 107
- 238000001514 detection method Methods 0.000 claims abstract description 57
- 238000004140 cleaning Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 16
- 239000012459 cleaning agent Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims 1
- 239000011241 protective layer Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 49
- 238000012545 processing Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Abstract
The utility model discloses a coating and detecting integrated machine, which comprises: the device comprises a rack, a conveying device, a coating device and a detecting device, wherein the conveying device is arranged on the rack and comprises a conveying line for conveying products; coating device sets up in conveyer top, includes: the coating head is arranged on the moving module, and the moving module drives the coating head to move up and down; detection device sets up in the coating device side includes: the detection camera is arranged on the mobile module, and the detection sensors are arranged at a plurality of positions. The coating device has the advantages that the coating device is used for coating the protective layer on the product, the detection device is used for detecting the position, the size and the quality of the product, the automation degree is high, the coating and detection integrated machine can be high in automation degree, high in working efficiency, reliable in quality and the like, the production efficiency and the product quality can be greatly improved, and the coating and detection integrated machine has a wide application prospect.
Description
Technical Field
The utility model relates to the technical field of coating equipment, in particular to a coating and detecting integrated machine.
Background
At the rear end of the SMT (surface mount technology) industry, the surface of electronic components needs to be coated with a protective layer to prevent oxidation and corrosion. Meanwhile, the electronic components are required to be detected in size, position, quality and the like so as to ensure the quality and reliability. Traditional coating machine and check out test set go on respectively, inefficiency, and the cost is high.
For example, the patent of the utility model with the application number of 201911085572.3 discloses a coating machine, wherein the surface of a product is coated by arranging a spray nozzle, but the coating machine has no detection function, and needs to be used for detecting the product manually or by other equipment, and the product needs to be transported, so that the time and the labor are wasted, two equipment are needed, and the processing cost is high.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a coating and detecting integrated machine, wherein coating and detecting are integrated into one device, the detection can be performed after the product coating is finished, the time and the labor are saved, the occupied area is small, and the processing speed is improved.
Specifically, the utility model discloses a coating detection all-in-one machine, which comprises: a frame, a conveying device, a coating device and a detecting device,
the conveying device is arranged on the rack and comprises a conveying line for conveying products;
coating device sets up in conveyer top, includes: the coating head is arranged on the moving module, and the moving module drives the coating head to move;
detection device sets up in the coating device side includes: the detection camera is arranged on the mobile module, and the detection sensors are arranged at a plurality of positions.
The technical scheme has the advantages that the coating device is used for coating the protective layer on the product, the detection device is used for detecting the position, the size and the quality of the product, the automation degree is high, the coating and detecting integrated machine is high in automation degree, high in working efficiency, reliable in quality and the like, the production efficiency and the product quality can be greatly improved, and the coating and detecting integrated machine has a wide application prospect.
Further, the side of the transportation line is provided with a pressing device, the pressing device comprises a pressing plate and a connecting air cylinder, and the output end of the connecting air cylinder is connected with the pressing plate.
The technical scheme has the advantages that the pressing device is arranged to press the coated product tightly, the pressing plate is arranged to prevent the product from moving along with the rising of the coating device due to the fact that the coated protective layer has certain viscosity, the product or the carrier is prevented from shifting, the position of the pressing plate is controlled through the extension and retraction of the air cylinder, automatic control is achieved, and the degree of automation is high.
Further, a stopping device is further arranged on the transportation line and comprises a stopping plate and a driving piece, the driving piece is connected with the stopping plate, and the driving piece drives the stopping plate to move up and down.
The technical scheme has the advantages that when the stop device is arranged, products stop at the same position, and the coating accuracy and consistency are ensured.
Further, the detection device further comprises a light source, and the light source is arranged below the detection camera.
The technical scheme has the advantages that the light source is arranged to supplement light for the detection camera, when the detection camera detects, the light source is turned on, the processing environment in the equipment is applicable, and meanwhile detection is more accurate.
Further, the coating heads are arranged in parallel.
The technical scheme has the advantages that the coating efficiency can be quickened through the coating heads which are arranged in parallel, and the processing and detecting efficiency of products can be improved.
Further, the side of the detection device is provided with a cleaning box, a cleaning agent is arranged in the cleaning box, the cleaning box is provided with a box cover, and the box cover is provided with a cover hole for passing through the coating head.
The technical scheme has the advantages that in the coating process, the coating liquid is solidified on the coating head, the coating head is required to be cleaned at the moment, the cleaning speed is low and the cleaning speed is required to be mastered manually in the prior art, the cleaning box is arranged, the coating head is immersed in the cleaning agent in the coating process, impurities attached to the surface of the coating head fall down, and then the coating is performed again.
Further, the detection sensor includes: the position sensor is arranged on the side face of the conveying line, and the height sensor is arranged on the side face of the coating device.
The technical scheme has the advantages that the position sensor is used for sensing the position of a product, coating operation is performed after the product is in place, and the height sensor is used for sensing the distance between the product and the coating head, so that the position of the coating head can be controlled by the mobile module conveniently.
Further, the transportation line is provided with a width adjusting device, including: the transportation line comprises a fixed edge and a movable edge, the mounting seat is connected with the fixed edge, the movable seat is connected with the movable edge, and the connecting screw penetrates through the movable seat.
The technical scheme has the advantages that the width adjusting device is used for adjusting the width of the conveying line, so that the conveying line is suitable for conveying products with different sizes, and the applicability of the equipment is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a schematic diagram of the overall structure of the coating and detecting integrated machine of the utility model
FIG. 2 is a schematic diagram of a side view of a coating and detecting integrated machine according to the present utility model
FIG. 3 is a schematic view of the pressing device of the present utility model
FIG. 4 is a schematic view of a stop device according to the present utility model
FIG. 5 is a schematic view of a width adjusting apparatus according to the present utility model
Wherein reference numerals are as follows:
a frame 1; a transport line 2; a coating head 3; a mobile module 4; an x-axis moving module 41; a y-axis movement module 42; a z-axis movement module 43; a mounting plate 44; a detection camera 5; a position sensor 51; a light source 52; a height sensor 53; a pressing plate 6; a connecting cylinder 61; a stop plate 7; a driving member 71; a cleaning box 8; a box cover 81; a cover hole 82; a mounting base 9; a connecting screw 91; the seat 92 is moved.
Detailed Description
The utility model is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1-5, the present utility model discloses a coating and detecting integrated machine, comprising: a frame 1, a transportation device, a coating device and a detection device,
a transporting device, which is arranged on the frame 1 and comprises a transporting line 2 for transporting products;
coating device sets up in conveyer top, includes: the coating device comprises a coating head 3 and a moving module 4, wherein the coating head 3 is arranged on the moving module 4, the moving module 4 drives the coating head 3 to move, a mounting frame is arranged on a frame 1, and the mounting frame spans over the conveying device;
detection device sets up in the coating device side includes: the detection camera 5 and the detection sensor, the detection camera 5 is arranged on the mobile module 4, and the detection sensor is arranged at a plurality of positions.
The technical scheme has the advantages that the coating device is used for coating the protective layer on the product, the detection device is used for detecting the position, the size and the quality of the product, the automation degree is high, the coating and detecting integrated machine is high in automation degree, high in working efficiency, reliable in quality and the like, the production efficiency and the product quality can be greatly improved, and the coating and detecting integrated machine has a wide application prospect.
In some embodiments, the moving module 4 may adopt the following structural scheme, the frame 1 is provided with a mounting frame, the mounting frame is spanned and arranged above the conveying device, the mounting frame is symmetrically arranged at two ends of the conveying device, the moving module 4 comprises an x-axis moving module 41, a y-axis moving module 42 and a z-axis moving module 43, the y-axis moving module 42 is arranged on the mounting frame, the x-axis moving module 41 is arranged on the y-axis moving module 42, the z-axis moving module 43 is arranged on the x-axis moving module 41, a mounting plate 44 is arranged on the z-axis moving module 43, and the coating device is arranged on the mounting plate 44.
The technical scheme has the advantages that the coating device is driven to move to carry out coating by arranging the x-axis moving module 41, the y-axis moving module 42 and the z-axis moving module 43, and the moving position of the coating device is controlled by the control system, so that all corners of a product can be covered completely, and the product can be coated completely without omission.
In some embodiments, the transportation line 2 may adopt the following structural scheme, the transportation line 2 includes transportation line support and drive chain, the drive chain sets up on the transportation line 2, rotates through motor drive chain, and the drive chain drives the transportation of product, the transportation line support sets up transportation line 2 side is provided with the device that pushes down, including clamp plate 6 and connection cylinder 61, the output of connection cylinder 61 is connected with clamp plate 6, connection cylinder 61 sets up in the both sides and the symmetry setting of transportation line 2, can push down the both sides of product simultaneously.
The technical scheme has the advantages that the coated product is pressed by the pressing device, the pressing plate 6 is arranged to prevent the product from moving along with the rising of the coating device due to certain viscosity of the coated protective layer, the displacement of the product is avoided, the position of the pressing plate 6 is controlled by the extension and retraction of the air cylinder, automatic control is realized, and the degree of automation is high.
In some embodiments, the transportation line 2 may adopt the following structural scheme, the transportation line 2 is further provided with a stopping device, the stopping device includes a stopping plate 7 and a driving member 71, the driving member 71 is connected with the stopping plate 7, the driving member 71 drives the stopping plate 7 to move up and down, the driving member 71 is a cylinder, and the driving member 71 is disposed obliquely outwards; the stop plate 7 is provided with a stop part and a connecting part, the stop part is a vertical plate, the vertical plate extends into the space between the transport lines 2, the connecting part is a horizontal plate and is used for connecting the output ends of the driving pieces 71, when the driving pieces 71 retract, the stop plate 7 stops the product, and when the driving pieces 71 extend, the stop plate 7 moves upwards and outwards and cannot collide with the product.
The technical scheme has the advantages that the products are stopped at the same position when the stop device is arranged, the coating accuracy and consistency are guaranteed, and meanwhile the stop piece cannot collide with the products.
In some embodiments, the following structural scheme may be adopted for the detection device, the detection device further includes a light source 52, the light source 52 is arranged below the detection camera 5, the light source 52 is an annular light source, the detection camera 5 is an industrial camera, after the detection camera 5 photographs, the detection camera is compared with good products through a control system, the detection camera is consistent with the good products, the detection camera is inconsistent with the good products, and meanwhile, the position of the good products can be compared, the position of the good products is displayed on the display by the display, so that maintenance personnel can maintain the detection camera conveniently.
The technical scheme has the advantages that the light source 52 is arranged to supplement light for the detection camera 5, when the detection camera 5 detects, the light source 52 is turned on, the device is suitable for the processing environment in the device, and meanwhile detection is more accurate.
In some embodiments, the detection device may adopt the following structural scheme, the coating heads 3 are arranged in parallel, and the coating heads 3 may also enable a spray head to improve the coating efficiency.
The technical scheme has the advantages that the coating efficiency can be quickened through the coating heads 3 which are arranged in parallel, and the processing and detecting efficiency of products can be improved.
In some embodiments, the detection device may adopt the following structural scheme, the detection device side is provided with the cleaning box 8, be provided with the cleaner in the cleaning box 8, the cleaning box 8 is provided with lid 81, lid 81 is provided with and is used for passing through the lid hole 82 of coating head 3, lid hole 82 sets up many places, can accept a plurality of coating heads 3 clean simultaneously, and the cleaning box is provided with liquid feeding hole and connecting hole, and the cleaning box passes through the pipeline and is connected with the liquid feeding bucket, realizes automatic liquid feeding.
The technical scheme has the advantages that in the coating process, the coating liquid is solidified on the coating head 3, the coating head 3 needs to be cleaned at the moment, the cleaning speed is low and needs to be mastered manually in the prior art, the cleaning box is arranged, the coating head 3 is immersed in the cleaning agent in the coating process, impurities attached to the surface of the coating head 3 fall down, and then the coating is performed again.
In some embodiments, the detection sensor may adopt the following structural scheme, and the detection sensor includes: a position sensor 51, a height sensor 53, the position sensor 51 being arranged on the side of the transport line 2, the height sensor 53 being arranged on the side of the coating device.
The technical scheme has the advantages that the position sensor 51 is used for sensing the position of a product, the coating operation is performed after the product is in place, the height sensor 53 is used for sensing the distance between the product and the coating head 3, and the moving module is convenient to control the position of the coating head 3.
In some embodiments, the detection sensor may adopt the following structural scheme, and the transport line 2 is provided with a width adjustment device, including: the transportation line 2 comprises a fixed edge and a movable edge, the installation seat 9 is connected with the fixed edge, the movable seat 92 is connected with the movable edge, the connection screw 91 penetrates through the movable seat 92, the end of the connection screw 91 is arranged in the installation seat 9, the other end of the installation seat 9 is fixed on the frame 1, the connection screw 91 is driven to rotate through a motor, and the movable seat 92 moves on the screw to drive the movable edge to move so as to realize width adjustment; the sliding rod is arranged below the connecting screw rod 91 in parallel, the movable seat 92 moves on the sliding rod, the movable edge can be prevented from shifting, meanwhile, the stress of the connecting screw rod 91 is reduced, and the service life of the connecting screw rod 91 is prolonged
The technical scheme has the advantages that the width adjusting device is used for adjusting the width of the conveying line 2, so that the conveying line 2 is suitable for conveying products with different sizes, and the applicability of the equipment is improved.
During operation, products transported by external equipment flow onto the transport line 2, the position sensor 51 senses the position of the products, the products move to the coating position for coating, the stop plate 7 is located at the lower stop position, the coating head 3 coats the products, then the detection camera 5 shoots, the control system compares shooting with good product pictures, the sizes, the positions, the quality and the like of electronic components are detected on line, the bad positions of the products are identified, the coating and detection are integrated, the automation degree is high, the working efficiency is high, the quality is reliable, the production efficiency and the product quality can be greatly improved, and the electronic component has wide application prospect.
It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the utility model.
Claims (8)
1. The utility model provides a coating detects all-in-one which characterized in that includes: a frame (1), a conveying device, a coating device and a detecting device,
a transport device, which is arranged on the frame (1) and comprises a transport line (2) for transporting products;
coating device sets up in conveyer top, includes: the coating device comprises a coating head (3) and a moving module (4), wherein the coating head (3) is arranged on the moving module (4), and the moving module (4) drives the coating head (3) to move;
detection device sets up in the coating device side includes: the detection camera (5) and detection sensors are arranged on the mobile module (4), and the detection sensors are arranged at a plurality of positions.
2. The coating and detecting integrated machine according to claim 1, wherein the side surface of the conveying line (2) is provided with a pressing device, the pressing device comprises a pressing plate (6) and a connecting air cylinder (61), and the output end of the connecting air cylinder (61) is connected with the pressing plate (6).
3. The coating and detecting integrated machine according to claim 1, characterized in that a stopping device is further arranged on the conveying line (2), the stopping device comprises a stopping plate (7) and a driving piece (71), the driving piece (71) is connected with the stopping plate (7), and the driving piece (71) drives the stopping plate (7) to move up and down.
4. The coating and detection all-in-one machine according to claim 1, characterized in that the detection device further comprises a light source (52), the light source (52) being arranged below the detection camera (5).
5. The coating and detecting all-in-one machine according to claim 1, characterized in that the coating heads (3) are juxtaposed.
6. The coating and detecting integrated machine according to claim 1, characterized in that a cleaning box (8) is arranged on the side surface of the detecting device, a cleaning agent is arranged in the cleaning box (8), a box cover (81) is arranged on the cleaning box, and a cover hole (82) for passing through the coating head (3) is arranged on the box cover (81).
7. The coating and detection all-in-one machine of claim 1, wherein the detection sensor comprises: position sensor (51), height sensor (53), position sensor (51) sets up in transportation line (2) side, height sensor (53) sets up in the coating unit side.
8. A coating and inspection integrated machine according to claim 3, characterized in that said transport line (2) is provided with width adjustment means comprising: the transportation line (2) comprises a fixed edge and a movable edge, the mounting seat (9) is connected with the fixed edge, the movable edge is connected with the movable seat (92), and the connecting screw (91) penetrates through the movable seat (92).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321608893.9U CN220048798U (en) | 2023-06-25 | 2023-06-25 | Coating detects all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321608893.9U CN220048798U (en) | 2023-06-25 | 2023-06-25 | Coating detects all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220048798U true CN220048798U (en) | 2023-11-21 |
Family
ID=88785087
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321608893.9U Active CN220048798U (en) | 2023-06-25 | 2023-06-25 | Coating detects all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220048798U (en) |
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2023
- 2023-06-25 CN CN202321608893.9U patent/CN220048798U/en active Active
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