CN114248110B - Dynamic reactive power compensation power unit assembly line - Google Patents
Dynamic reactive power compensation power unit assembly line Download PDFInfo
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- CN114248110B CN114248110B CN202111655339.1A CN202111655339A CN114248110B CN 114248110 B CN114248110 B CN 114248110B CN 202111655339 A CN202111655339 A CN 202111655339A CN 114248110 B CN114248110 B CN 114248110B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/30—Reactive power compensation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a dynamic reactive power compensation power unit assembly line which comprises a feeding mechanism, wherein clean glue printing equipment is arranged at the outer side of one end of the feeding mechanism, soldering equipment is arranged at the side of the feeding mechanism, a first multi-axis manipulator is arranged at the side of the soldering equipment, and screw locking equipment is arranged at the side of the first multi-axis manipulator. The assembly line is used for the assembly of dynamic reactive power compensation power unit and the cleaning and seal glue in the assembly process, wherein the feeding mechanism can supply water cooling plates for cleaning seal glue equipment, the cleaning seal glue equipment can clean the water cooling plates and seal glue on the water cooling plates, the soldering equipment can solder the soldering PCBA plates and the IGBT power device components together, the first multi-axis mechanical arm and the second multi-axis mechanical arm can carry out the carrying of parts and products, the screw locking equipment can automatically lock screws into screw holes on the IGBT power device components and the water cooling plates, manual operation is replaced, the degree of automation is high, and the production efficiency is high.
Description
Technical Field
The invention relates to a dynamic reactive power compensation power unit assembly line, and belongs to the technical field of dynamic reactive power compensation power unit production line equipment.
Background
In the semiconductor industry, the automotive electronics industry and other related intelligent component industries, a dynamic reactive power compensation power unit is used, as shown in fig. 9-13 of the specification, the dynamic reactive power compensation power unit comprises a water cooling plate 100, an IGBT power assembly 101 is installed on the water cooling plate 100, a positioning hole 102 needing to be screwed is formed in the IGBT power assembly 101, the IGBT power assembly 101 is installed on the water cooling plate 100 through the positioning hole 102 and the water cooling plate 100 by screws, a PCBA board 103 is fixedly installed on the IGBT power assembly 101 by soldering, the PCBA board is a circuit board with some electronic components welded on the PCBA bare board, the dynamic reactive power compensation power unit has functionality, if the assembly of the dynamic reactive power compensation power unit with a large number is completely manually assembled and soldered, the water cooling plate before soldering and assembly is cleaned and glued, the workload is too large, the production efficiency is too low, and therefore, the assembly of the dynamic reactive power compensation power unit is considered to be assembled through a corresponding dynamic reactive power compensation power unit assembly line, and the work efficiency is improved.
Disclosure of Invention
The invention mainly solves the technical problem of providing a dynamic reactive power compensation power unit assembly line which is used for the assembly of the dynamic reactive power compensation power unit and cleaning and glue printing in the assembly process, replaces manual operation, and has high automation degree and high production efficiency.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a dynamic reactive power compensation power unit assembly line for assemble dynamic reactive power compensation power unit, dynamic reactive power compensation power unit includes water-cooling plate and IGBT power ware subassembly, is provided with the locating hole on the IGBT power ware subassembly, passes through the screw the locating hole with the water-cooling plate installs the IGBT power ware subassembly on the water-cooling plate, there is the PCBA board at the top of IGBT power ware subassembly through soldering welding, and this dynamic reactive power compensation power unit assembly line includes feed mechanism, the one end outside of feed mechanism is provided with clean seal gum equipment, feed mechanism's side is provided with soldering equipment, soldering equipment's side is provided with first multiaxis manipulator, first multiaxis manipulator's side is provided with lock screw equipment.
In a preferred embodiment of the present invention, a defective product blanking belt line is disposed beside the first multi-axis manipulator.
In a preferred embodiment of the invention, a second multi-axis manipulator is arranged beside the screw locking device, and a finished product blanking belt line is arranged beside the second multi-axis manipulator.
In a preferred embodiment of the invention, the feeding mechanism comprises a water-cooling plate transferring mechanism and two vertically arranged lifting screw rod modules, the water-cooling plate transferring mechanism comprises a belt line installation bottom plate, a transverse screw rod module and a first servo motor for driving the transverse screw rod module to work are arranged on the belt line installation bottom plate, a longitudinal linear guide rail is slidably arranged on the transverse screw rod module, a water-cooling plate supporting plate is slidably arranged on the longitudinal linear guide rail, a pair of synchronous pulleys for enabling the water-cooling plate supporting plate to slide on the longitudinal linear guide rail are arranged above the belt line installation bottom plate, a synchronous belt is wound on the pair of synchronous pulleys, a speed regulating motor for driving the synchronous pulleys to rotate is arranged on the belt line installation bottom plate, two ends of the belt line installation bottom plate are slidably arranged on the two lifting screw rod modules respectively, corner connectors are fixedly connected with screws in the corresponding lifting screw rod modules respectively, a rotating shaft is connected between the two corner connectors, and a second servo motor for driving the corner connectors to work is arranged on one corner connector.
In a preferred embodiment of the invention, the belt line installation bottom plate is provided with a longitudinal horizontal cylinder and a deflector rod, one end of the deflector rod is fixedly connected with a piston rod of the longitudinal horizontal cylinder, and the other end of the deflector rod is positioned outside one end of the water cooling plate supporting plate.
In a preferred embodiment of the invention, the belt line mounting bottom plate is provided with a material ejection cylinder, and a piston rod of the material ejection cylinder points to one side surface of a water cooling plate placed on the water cooling plate supporting plate.
In a preferred embodiment of the present invention, the cleaning and printing device includes a first frame platform, a longitudinal servo sliding table module is disposed on the first frame platform, one end of the longitudinal servo sliding table module is located at the side of the water-cooling plate transferring mechanism, a clamping and carrying mechanism for clamping a water-cooling plate placed on the water-cooling plate supporting plate is disposed on the first frame platform, a clamping jaw for clamping the water-cooling plate is disposed on the clamping and carrying mechanism, a product surface cleaning module is disposed on the first frame platform, the product surface cleaning module is disposed on one side of the longitudinal servo sliding table module, the product surface cleaning module includes a mounting plate vertically disposed on the first frame platform, a non-woven fabric roller and a stepping motor for driving the non-woven fabric roller to rotate are disposed on the mounting plate, a side pressure roller, a pressing roller and a plurality of tensioning rollers are disposed on the mounting plate, a pushing cylinder for driving the pressing roller to move downward is disposed on the mounting plate, a non-woven fabric winding non-woven fabric roller, the pressing roller and the tensioning rollers are disposed on the mounting plate, a product surface cleaning module is disposed on the first frame, a screen printing roller is disposed on the mounting plate, a screen printing roller is disposed on the longitudinal screen printing roller is disposed on the mounting plate, and a screen printing roller is disposed on the longitudinal screen printing roller.
In a preferred embodiment of the invention, the soldering device comprises a soldering rack and a second rack platform, at least two discharging trolleys are arranged in the soldering rack, a PCBA plate is arranged on one discharging trolley, an IGBT power device component is arranged on the other discharging trolley, two station passing positions respectively used for placing the PCBA plate and the IGBT power device component are arranged in the soldering rack, a servo transfer clamping module is arranged on the soldering rack, the servo transfer clamping module is transversely arranged, two material sucking mechanisms used for sucking the PCBA plate and the IGBT power device component are slidably arranged on the servo transfer clamping module, the material sucking mechanisms are arranged above the discharging trolleys, an upper cylinder and a lower cylinder used for lifting the material sucking mechanisms are arranged on the material sucking mechanisms, a code scanner is arranged on the soldering rack, the second rack platform is arranged on the side of the soldering rack, a servo transfer clamping module used for enabling the IGBT power device component to be turned over by 180 DEG, a first sliding table and a transverse sliding table module are arranged on the second rack platform, and a certain servo clamping module is arranged on the transverse sliding table module.
In a preferred embodiment of the invention, a first clamping mechanism is arranged on the first multi-axis manipulator, the first clamping mechanism comprises a connecting plate, a PCBA board clamping jaw and a clamping jaw cylinder for driving the PCBA board clamping jaw are arranged on the connecting plate, a first push-pull cylinder is arranged on the connecting plate, a backing plate is arranged at the outer end of a piston rod of the first push-pull cylinder, a vacuum chuck is arranged on the backing plate, a second push-pull cylinder is arranged at the side of the first push-pull cylinder, a piston rod of the second push-pull cylinder is fixedly connected with a fork board, and a code scanning gun and a second camera module are arranged on the connecting plate.
In a preferred embodiment of the invention, the screw locking device comprises a third frame platform, a screw feeding machine is arranged at the side of the third frame platform, a product transverse transfer module is arranged on the third frame platform, a second positioning and clamping module is slidably arranged on the product transverse transfer module, two support columns are arranged on the third frame platform, a longitudinal servo driving module is arranged on the two support columns, a pre-locking module and a final locking module are slidably arranged on the longitudinal servo driving module, a screwdriver head is arranged at the lower end of the pre-locking module and the lower end of the final locking module, a screw blowing pipe is arranged on the screw feeding machine, one end of the screw blowing pipe is communicated with the screw feeding machine, and the other end of the screw blowing pipe is communicated with the pre-locking module.
In a preferred embodiment of the present invention, a second clamping mechanism is disposed on the second multi-axis manipulator, the second clamping mechanism includes a mounting back plate, a linear guide is disposed at the bottom of the mounting back plate, two connecting sliders are slidably disposed on the linear guide, two connecting sliders are respectively disposed on the two connecting sliders, a product clamping jaw cylinder for driving the two connecting sliders to slide on the linear guide is disposed at the bottom of the mounting back plate, a support plate is disposed at the top of the mounting back plate, and two PCBA plate clamping jaws and a PCBA plate clamping jaw cylinder for driving the two PCBA plate clamping jaws are disposed on the support plate.
The beneficial effects of the invention are as follows: the dynamic reactive power compensation power unit assembly line is used for the assembly of the dynamic reactive power compensation power unit and cleaning and glue printing in the assembly process, wherein the feeding mechanism can supply a water cooling plate for a cleaning glue printing device, the cleaning glue printing device can clean the water cooling plate and print glue on the water cooling plate, the soldering device can solder the soldering PCBA plate and the IGBT power device assembly together, the first multi-axis mechanical arm and the second multi-axis mechanical arm can carry out the transportation of parts and products, and the screw locking device can automatically lock screws into screw holes on the IGBT power device assembly and the water cooling plate to replace manual operation, so that the automatic degree is high, and the production efficiency is high.
Drawings
For a clearer description of the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a schematic diagram of the overall structure of the dynamic reactive power compensation power unit assembly line of the present invention;
FIG. 2 is a schematic diagram of a cleaning gel printing apparatus in a dynamic reactive power compensation power unit assembly line according to the present invention;
FIG. 3 is a schematic diagram of a loading mechanism in the dynamic reactive power compensation power unit assembly line of the present invention;
FIG. 4 is a schematic diagram of a product surface cleaning module in a cleaning paste printing device in a dynamic reactive power compensation power unit assembly line according to the present invention;
FIG. 5 is a schematic diagram of a soldering apparatus in a dynamic reactive power compensation power unit assembly line according to the present invention;
FIG. 6 is a schematic diagram of a first clamping mechanism in a first multi-axis manipulator in a dynamic reactive power compensation power unit assembly line according to the present invention;
FIG. 7 is a schematic diagram of the structure of the screw locking device in the dynamic reactive power compensation power unit assembly line of the present invention;
FIG. 8 is a schematic diagram of a second clamping mechanism in a second multi-axis manipulator in a dynamic reactive power compensation power unit assembly line according to the present invention;
FIG. 9 is a schematic view of a PCBA board in accordance with an embodiment of the present invention;
fig. 10 is a schematic structural diagram of an IGBT power device according to an embodiment of the invention;
FIG. 11 is a schematic diagram of a soldered PCBA board on an IGBT power device assembly in an embodiment of the invention;
FIG. 12 is a schematic view of a water-cooled panel according to an embodiment of the present invention;
fig. 13 is a schematic structural diagram of a dynamic reactive power compensation power unit according to an embodiment of the present invention.
In the figure: 1. a soldering device 2, a first multi-axis manipulator, 3, a defective product blanking belt line, 4, a screw locking device, 5, a second multi-axis manipulator, 6, a cleaning glue printing device, 7, a finished product blanking belt line, 8, a feeding mechanism, 9, an electric box, 10, a water cooling plate transfer mechanism, 11, a lifting screw module, 12, a belt line mounting bottom plate, 13, a transverse screw module, 14, a first servo motor, 15, a longitudinal linear guide rail, 16, a water cooling plate bearing plate, 17, a synchronous pulley, 18, a synchronous belt, 19, a speed regulating motor, 20, a corner connector, 21, a rotating shaft, 22, a second servo motor, 23, a longitudinal horizontal cylinder, 24, a deflector rod, 25, a jacking cylinder, 26, a first frame platform, 27, a longitudinal servo sliding table module, 28, a clamping and carrying mechanism, 29, a product surface cleaning module, 30, a mounting plate, 31 and a non-woven fabric roller, 32, stepper motor, 33, side pressure roller, 34, hold-down roller, 35, tension roller, 36, lateral pushing cylinder, 37, push-down cylinder, 38, nonwoven, 39, spray valve, 40, product printing die set, 41, mounting frame, 42, doctor blade, 43, printing screen, 44, drag chain mechanism, 45, lifting cylinder, 46, soldering frame, 47, second frame platform, 48, discharge trolley, 49, over-stand, 50, servo transfer clamping die set, 51, material suction mechanism, 52, upper and lower cylinder, 53, scanner, 54, rotation mechanism, 55, soldering die set, 56, first camera die set, 57, lateral servo sliding die set, 58, first positioning clamping die set, 59, first clamping mechanism, 60, connecting plate, 61, PCBA plate clamping jaw, 62, cylinder, 63, first push-pull cylinder, 64, backing plate, 65, vacuum chuck, 66, clamping jaw, and vacuum chuck, the device comprises a second push-pull cylinder, 67, a fork plate, 68, a code scanning gun, 69, a second camera module, 70, a third frame platform, 71, a screw feeder, 72, a product transverse transfer module, 73, a second positioning and clamping module, 74, a support column, 75, a longitudinal servo driving module, 76, a pre-locking module, 77, a final locking module, 78, a batch head, 79, a nail blowing pipe, 80, a nail blowing pipe support, 81, a second clamping mechanism, 82, an installation backboard, 83, a linear guide rail, 84, a connecting sliding block, 85, a product clamping claw plate, 86, a product clamping claw cylinder, 87, a support plate, 88, a PCBA plate clamping claw cylinder, 100, a water cooling plate, 101, an IGBT power device assembly, 102, a positioning hole, 103, a PCBA plate, an A, a soldering position, B and a screw punching position.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 8, the dynamic reactive power compensation power unit assembly line of the present invention includes a feeding mechanism 8, an electric box 9 is disposed at the upper portion of the feeding mechanism 8, a cleaning glue printing device 6 is disposed at the outer side of one end of the feeding mechanism 8, a soldering device 1 is disposed at the side of the feeding mechanism 8, a first multi-axis manipulator 2 is disposed at the side of the soldering device 1, and a screw locking device 4 is disposed at the side of the first multi-axis manipulator 2.
Preferably, a defective product blanking belt line 3 is arranged at the side of the first multi-axis mechanical arm 2.
Preferably, a second multi-shaft manipulator 5 is arranged at the side of the screw locking device 4, and a finished product blanking belt line 7 is arranged at the side of the second multi-shaft manipulator 5.
Preferably, as shown in fig. 3, the feeding mechanism 8 includes a water-cooled plate transferring mechanism 10 and two vertically disposed lifting screw modules 11, the water-cooled plate transferring mechanism 10 includes a belt line mounting base plate 12, a transverse screw module 13 and a first servo motor 14 for driving the transverse screw module 13 to work are disposed on the belt line mounting base plate 12, a longitudinal linear guide rail 15 is slidably disposed on the transverse screw module 13, a water-cooled plate supporting plate 16 is slidably disposed on the longitudinal linear guide rail 15, a pair of synchronous pulleys 17 for sliding the water-cooled plate supporting plate 16 on the longitudinal linear guide rail 15 are disposed above the belt line mounting base plate 12, a synchronous belt 18 is wound on the synchronous pulleys 17, a speed regulating motor 19 for driving the synchronous pulleys 17 to rotate is disposed on the belt line mounting base plate 12, two ends of the belt line mounting base plate 12 are slidably disposed on the two lifting screw modules 11 respectively, corner connectors 20 are disposed on tops of the two lifting screw modules 11 and fixedly connected with corners of corresponding lifting screw modules 11 respectively, a pair of corner connectors 20 are disposed on the two sides of the corresponding lifting screw modules 20, and a pair of corner connectors 20 are disposed on the two sides of the driving servo motor 20 are connected with each other.
Preferably, the belt line mounting bottom plate 12 is provided with a longitudinal horizontal cylinder 23 and a deflector rod 24, one end of the deflector rod 24 is fixedly connected with a piston rod of the longitudinal horizontal cylinder 23, and the other end of the deflector rod 24 is positioned outside one end of the water cooling plate supporting plate 16.
Preferably, the belt line mounting base plate 12 is provided with a liftout cylinder 25, a piston rod of the liftout cylinder 25 points to one side surface of the water-cooling plate 100 placed on the water-cooling plate bearing plate 16, and the liftout cylinder 25 abuts against the other side of the water-cooling plate 100 to limit the water-cooling plate 100.
Preferably, as shown in fig. 4, the cleaning and glue printing apparatus 6 includes a first frame platform 26, a longitudinal servo sliding table module 27 is disposed on the first frame platform 26, one end of the longitudinal servo sliding table module 27 is located at the side of the water-cooled plate transferring mechanism 10, a gripping and carrying mechanism 28 for gripping the water-cooled plate 100 placed on the water-cooled plate bearing plate 16 is disposed on the first frame platform 26, a clamping jaw (not shown) for gripping the water-cooled plate 100 is disposed on the gripping and carrying mechanism 28, a product surface cleaning module 29 is disposed on the first frame platform 26, the product surface cleaning module 29 is located at one side of the longitudinal servo sliding table module 27, the product surface cleaning module 29 includes a mounting plate 30 vertically disposed on the first frame platform 26, a nonwoven fabric roller 31 and a stepper motor 32 for driving the nonwoven fabric roller 31 to rotate are disposed on the mounting plate 30, the side pressure roller 33, the pressing roller 34 and the tensioning rollers 35 are arranged on the mounting plate 30, the transverse pushing air cylinder 36 for driving the side pressure roller 33 to transversely move is arranged on the mounting plate 30, the pressing air cylinder 37 for driving the pressing roller 34 to downwardly move is arranged on the mounting plate 30, the non-woven fabric 38 for cleaning is wound on the non-woven fabric roller 31, the side pressure roller 33, the pressing roller 34 and the tensioning rollers 35, the spraying valve 39 for spraying the cleaning agent on the non-woven fabric 38 is arranged on the mounting plate 30, the product printing rubber module 40 is arranged above the first rack platform 26, the product printing rubber module 40 comprises a mounting frame 41, the scraper 42 and the printing screen 43 are arranged on the mounting frame 41, the scraper 42 is arranged above the printing screen 43, the printing screen 43 is arranged above the longitudinal servo sliding table module 27, the mounting frame 41 is provided with a drag chain mechanism 44 for driving the scraper 42 to longitudinally move, and the first rack platform 26 is provided with a lifting cylinder 45 for driving the mounting frame 41 to lift.
Preferably, as shown in fig. 5, the soldering apparatus 1 includes a soldering rack 46 and a second rack platform 47, two material-placing trolleys 48 are disposed in the soldering rack 46, a PCBA board 103 is disposed on one material-placing trolley 48, an IGBT power device component 101 is disposed on the other material-placing trolley 48, two over-standing positions 49 for disposing the PCBA board 103 and the IGBT power device component 101 are disposed in the soldering rack 46, a servo transfer clamping module 50 is disposed on the soldering rack 46, the servo transfer clamping module 50 is transversely disposed, a material-sucking mechanism 51 for sucking the PCBA board 103 and the IGBT power device component 101 is slidably disposed on the servo transfer clamping module 50, an upper cylinder 52 and a lower cylinder 52 for lifting the material-sucking mechanism are disposed on the material-placing trolleys 48, a sweeper 53 is disposed on the soldering rack 46, the second rack platform 47 is disposed beside the soldering rack 46, a turnover mechanism 180 ° rotating platform 54 for rotating the IGBT power device component 101, a first sliding platform 57 is disposed on the second rack 47, and a servo clamping module 57 is transversely disposed on the servo transfer clamping module 57.
Preferably, as shown in fig. 6, the first multi-axis manipulator 2 is provided with a first clamping mechanism 59, the first clamping mechanism 59 includes a connecting plate 60, a PCBA board clamping jaw 61 and a clamping jaw cylinder 62 for driving the PCBA board clamping jaw 61 to move are provided on the connecting plate 60, the clamping jaw cylinder 62 can drive the PCBA board clamping jaw 61 to clamp the PCBA board 103, a first push-pull cylinder 63 is provided on the connecting plate 60, a backing plate 64 is provided at the outer end of a piston rod of the first push-pull cylinder 63, a vacuum chuck 65 is provided on the backing plate, the vacuum chuck 65 is used for sucking the IGBT power device assembly 101, a second push-pull cylinder 66 is provided at the side of the first push-pull cylinder 63, a piston rod of the second push-pull cylinder 66 is fixedly connected with a fork plate 67, and a code scanning gun 68 and a second camera module 69 are provided on the connecting plate 30.
Preferably, as shown in fig. 7, the screw locking device 4 includes a third frame platform 70, a screw feeder 71 is disposed at a side of the third frame platform 70, a product transverse transfer module 72 is disposed on the third frame platform 70, a second positioning and clamping module 73 is slidably disposed on the product transverse transfer module 72, two support columns 74 are disposed on the third frame platform 70, a longitudinal servo driving module 75 is disposed between the two support columns 74, a pre-locking module 76 and a final locking module 77 are slidably disposed on the longitudinal servo driving module 75, a screwdriver head 78 is disposed at a lower end of the pre-locking module 76 and a lower end of the final locking module 77, a screw blowing pipe 79 is disposed on the screw feeder 71, one end of the screw blowing pipe 79 is communicated with the screw feeder 71, the other end of the screw blowing pipe 79 is communicated with the pre-locking module 76, an upper portion of the screw blowing pipe 79 is fixed on the screw blowing pipe bracket 80, and the screw blowing pipe bracket 80 is mounted on the support columns 74.
Preferably, as shown in fig. 8, the second multi-axis manipulator 5 is provided with a second clamping mechanism 81, the second clamping mechanism 81 includes a mounting back plate 82, a linear guide 83 is provided at the bottom of the mounting back plate 82, two connecting sliders 84 are slidably provided on the linear guide 83, two product clamping claw plates 85 are respectively provided on the two connecting sliders 84, a product clamping claw cylinder 86 for driving the two connecting sliders 84 to slide on the linear guide 83 is provided at the bottom of the mounting back plate 82, a supporting plate 87 is provided at the top of the mounting back plate 82, two PCBA plate clamping claws 61 and a PCBA plate clamping claw cylinder 88 for driving the two PCBA plate clamping claws 61 to move are provided on the supporting plate 87, and the PCBA plate clamping claw cylinder 88 can drive the two PCBA plate clamping claws 61 to grab the PCBA plate 103.
When the dynamic reactive compensation power unit assembly line works, a water-cooling plate 100 is manually placed on a water-cooling plate supporting plate 16 in a feeding mechanism 8, a first servo motor 14 drives a transverse screw rod module 13 to work, so that the water-cooling plate supporting plate 16 and a longitudinal linear guide rail 15 transversely move to a proper position, a speed regulating motor 19 works to drive a synchronous pulley 17 to rotate, the water-cooling plate supporting plate 16 is pulled to longitudinally move on the longitudinal linear guide rail 15 through a synchronous belt 18, a water-cooling plate 100 on the water-cooling plate supporting plate 16 longitudinally and transversely moves to a proper position, a longitudinal horizontal cylinder 23 drives a deflector rod 24 to move to one side of the water-cooling plate 100 to block the water-cooling plate 100 to enable the water-cooling plate 100 to be stable at the position, a jacking cylinder 25 supports the other side of the water-cooling plate 100 to limit the other side, a second servo motor 22 works to enable a corner connector 20 and a rotating shaft 21 to rotate, and a lifting screw rod module 11 is driven to drive a belt line installation bottom plate 12 and the water-cooling plate 100 to be lifted to a proper feeding height.
Clamping jaws on the clamping and conveying mechanism 28 grab the water-cooling plate 100 on the water-cooling plate supporting plate 16 and place the water-cooling plate 100 on the longitudinal servo sliding table module 27, the longitudinal servo sliding table module 27 drives the water-cooling plate 100 to longitudinally move to the product surface cleaning module 29, the lateral pressure roller 33 is transversely pushed by the lateral pushing air cylinder 36, the lower pressure roller 34 is downwardly pushed by the lower pushing air cylinder 37, the non-woven fabric 38 is tensioned and attached to the surface of the water-cooling plate 100, the spray valve 39 is opened to spray alcohol on the non-woven fabric 38, the longitudinal servo sliding table module 27 drives the water-cooling plate 100 to move back and forth, and the non-woven fabric 38 cleans the water-cooling plate 100. After the water-cooling plate 100 is cleaned, the longitudinal servo sliding table module 27 drives the water-cooling plate 100 to the product printing module 40, the lifting cylinder 45 drives the mounting frame 41 and the printing screen 43 to descend, the printing screen 43 descends to the water-cooling plate 100, the scraper 42 moves on the printing screen 43, and offset printing added on the printing screen 43 is carried out on the water-cooling plate 100.
After the glue printing is finished, the longitudinal servo sliding table module 27 drives the water cooling plate 100 to longitudinally move to a proper position, the product clamping jaw air cylinders 86 on the second multi-axis mechanical arm 5 work, the two product clamping jaw plates 85 are driven to approach and clamp the water cooling plate 100 to the first positioning clamping module 58 of the soldering equipment 1, one material sucking mechanism 51 of the servo transfer clamping module 50 slides above the discharging trolley 48 provided with the PCBA plate 103 and descends to suck the PCBA plate 103 to one passing station 49, the other material sucking mechanism 51 slides above the discharging trolley 48 provided with the IGBT power device assembly 101 and descends to suck the IGBT power device assembly 101 to the other passing station 49, the first push-pull air cylinders 63 on the first multi-axis mechanical arm 2 push the base plate 64 to approach the IGBT power device assembly 101 on the passing station 49, the vacuum chuck 65 on the backing plate 64 sucks the surface of the IGBT power device assembly 101, the second push-pull air cylinder 66 pushes the fork plate 67 to be in contact with the lower surface of the IGBT power device assembly 101, the lower surface of the IGBT power device assembly 101 is supported to prevent the IGBT power device assembly 101 from falling, the first multi-axis manipulator 2 grabs the IGBT power device assembly 101 and then moves the IGBT power device assembly 101 to the code scanner 53 for code scanning identification, then the IGBT power device assembly 101 is moved to the first camera module 56 for shooting to judge whether the IGBT power device assembly 101 is reversely placed, if not, the IGBT power device assembly 101 on the over-station position 49 is sucked to the water cooling plate 100 on the first positioning clamping module 58, if not, the IGBT power device assembly 101 is sucked to the rotating mechanism 54, the rotating mechanism 54 turns the IGBT power device assembly 101 by 180 degrees to correct the direction, then the first multi-axis manipulator 2 moves the IGBT power module 101 onto the water cooled plate 100 on the first positioning and clamping module 58; the second camera module 69 on the first multi-axis manipulator 2 photographs the PCBA board 103 on the station passing position 49 to judge whether the PCBA board 103 is reversely placed, if not, the clamping jaw cylinder 62 on the first multi-axis manipulator 2 drives the PCBA board clamping jaw 61 to clamp the PCBA board 103, and the PCBA board 103 is placed on the IGBT power device assembly 101 on the first positioning and clamping module 58, and if reversely placed, the PCBA board 103 is placed on the defective product blanking belt line 3 to flow out; the transverse servo sliding table module 57 drives the first positioning and clamping module 58 and the water cooling plate 100 on the first positioning and clamping module 58, and the IGBT power module 101 and the PCBA plate 103 on the water cooling plate 100 to move to the soldering module 55 for soldering, and the soldering is performed at the soldering position a, so that the PCBA plate 103 is soldered to the IGBT power module 101.
After soldering is finished, the second clamping mechanism 81 on the second multi-axis manipulator 5 grabs the welded PCBA board 103, together with the IGBT power device component 101 and the water cooling board 100, and moves to the second positioning and clamping module 73 in the screw locking device 4, the product transverse moving and carrying module 72 drives the second positioning and clamping module 73 to move to the position below the pre-locking module 76, the screw feeder 71 blows screws into the pre-locking module 76 through the screw blowing pipe 79 and falls into the positioning holes 102 of the IGBT power device component 101 from the pre-locking module 76, the screwdriver head 78 of the pre-locking module 76 pre-locks the screws to the IGBT power device component 101 and the water cooling board 100, the screws are driven at the screw driving position B, the water cooling board 100 is provided with screw holes (not identified in the drawing) corresponding to the positioning holes 102, then the longitudinal servo driving module 75 drives the final-locking module 77 to move to the position above the second positioning and clamping module 73, the screwdriver head 78 of the final-locking module 77 performs final locking on the screws, and the dynamic reactive compensation power unit is assembled.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present invention.
Claims (9)
1. The dynamic reactive power compensation power unit assembly line is used for assembling a dynamic reactive power compensation power unit and comprises a water cooling plate and an IGBT power unit, wherein the IGBT power unit comprises a water cooling plate and a water cooling plate, a positioning hole is formed in the IGBT power unit, the IGBT power unit is installed on the water cooling plate through screws penetrating through the positioning hole and the water cooling plate, a PCBA plate is welded to the top of the IGBT power unit through soldering, the dynamic reactive power compensation power unit assembly line comprises a feeding mechanism, and is characterized in that a cleaning glue printing device is arranged on the outer side of one end of the feeding mechanism, a soldering device is arranged on the side of the feeding mechanism, a first multi-shaft manipulator is arranged on the side of the soldering device, a locking screw device is arranged on the side of the first multi-shaft manipulator, the feeding mechanism comprises a water cooling plate transfer mechanism and two vertically arranged lifting screw modules, the water cooling plate transfer mechanism comprises a belt wire installation bottom plate, a transverse screw module and a first servo motor driving the transverse screw module to work, a longitudinal linear guide rail is slidably arranged on the transverse screw module, a belt pulley is slidably arranged on the longitudinal guide rail, a belt pulley is slidably arranged on the belt wire installation bottom plate is rotatably connected with the belt pulley, two belt pulleys are respectively arranged on the belt modules, two belt pulleys are rotatably connected with the belt pulleys and are fixedly connected with each other at two ends of the belt pulleys, and are respectively arranged at the same side of the belt pulley, and the belt pulley is synchronously connected with the two lifting screw pulleys, and the belt pulleys are rotatably arranged at the two sides and the belt pulleys are respectively, and the lifting device are connected with the belt pulley. The cleaning and printing device comprises a rotating shaft connected between two corner connectors, a second servo motor for driving the corner connectors to work is arranged on one corner connector, the cleaning and printing device comprises a first rack platform, a longitudinal servo sliding table module is arranged on the first rack platform, one end of the longitudinal servo sliding table module is positioned at the side of a water cooling plate transferring mechanism, a clamping and carrying mechanism for clamping a water cooling plate placed on a water cooling plate supporting plate is arranged on the first rack platform, a clamping jaw for clamping a water cooling plate is arranged on the clamping and carrying mechanism, a product surface cleaning module is arranged on the first rack platform, the product surface cleaning module is positioned at one side of the longitudinal servo sliding table module, the product surface cleaning module comprises a mounting plate vertically arranged on the first rack platform, a non-woven fabric roller and a stepping motor for driving the non-woven fabric roller to rotate are arranged on the mounting plate, a side pressure roller, a pressing cylinder and a plurality of tension rollers are arranged on the mounting plate, a transverse pushing cylinder for driving the lateral pressure roller to transversely move, a pushing down cylinder for driving the pressing roller to move downwards is arranged on the mounting plate, a cleaning and a scraper is arranged on the non-woven fabric roller, a printing plate is arranged on the side of the printing plate, a printing plate is arranged on the printing plate, a scraper is arranged on the longitudinal servo roller, a plurality of the non-woven fabric roller is arranged on the side of the printing plate, a scraper is arranged on the printing plate, and a printing plate cylinder, and a scraper is arranged on the printing plate cylinder, and a printing plate cylinder, and has a scraper driving a scraper, and a lifting cylinder for driving the mounting frame is arranged on the first rack platform.
2. The dynamic reactive power compensation power unit assembly line of claim 1, wherein a defective product blanking belt line is provided beside the first multi-axis manipulator.
3. The dynamic reactive power compensation power unit assembly line of claim 1, wherein a second multi-axis manipulator is provided beside the screw locking device, and a finished product blanking belt line is provided beside the second multi-axis manipulator.
4. The dynamic reactive power compensation power unit assembly line according to claim 1, wherein a longitudinal horizontal cylinder and a deflector rod are arranged on the belt line installation bottom plate, one end of the deflector rod is fixedly connected with a piston rod of the longitudinal horizontal cylinder, and the other end of the deflector rod is positioned outside one end of the water cooling plate supporting plate.
5. The dynamic reactive power compensation power unit assembly line of claim 4, wherein the belt line mounting base plate is provided with a liftout cylinder, and a piston rod of the liftout cylinder is directed to one side surface of a water-cooled plate placed on the water-cooled plate bearing plate.
6. The dynamic reactive power compensation power unit assembly line according to claim 1, wherein the soldering equipment comprises a soldering rack and a second rack platform, at least two discharging trolleys are arranged in the soldering rack, a PCBA board is placed on one discharging trolley, an IGBT power unit component is placed on the other discharging trolley, two overstation positions for placing the PCBA board and the IGBT power unit component are arranged in the soldering rack, a servo transfer clamping module is arranged on the soldering rack, the servo transfer clamping module is transversely arranged, two material sucking mechanisms for sucking the PCBA board and the IGBT power unit are slidably arranged on the servo transfer clamping module, the material sucking mechanisms are located above the discharging trolley, an upper cylinder and a lower cylinder for lifting the material sucking mechanisms are arranged on the material sucking mechanisms, a code scanner is arranged on the soldering rack, an IGBT power unit is placed on the second rack platform and is located beside the soldering rack, a rotating mechanism for enabling the IGBT power unit to turn over 180 degrees, a camera for carrying out the servo transfer clamping module, a first sliding table module and a servo module are arranged on the second rack platform, and a servo clamping module is transversely arranged on the first sliding module.
7. The dynamic reactive power compensation power unit assembly line according to claim 1, wherein the first multi-axis manipulator is provided with a first clamping mechanism, the first clamping mechanism comprises a connecting plate, a PCBA board clamping jaw and a clamping jaw cylinder for driving the PCBA board clamping jaw are arranged on the connecting plate, a first push-pull cylinder is arranged on the connecting plate, a base plate is arranged at the outer end of a piston rod of the first push-pull cylinder, a vacuum chuck is arranged on the base plate, a second push-pull cylinder is arranged beside the first push-pull cylinder, a piston rod of the second push-pull cylinder is fixedly connected with a fork board, and a code scanning gun and a second camera module are arranged on the connecting plate.
8. The dynamic reactive power compensation power unit assembly line according to claim 1, wherein the screw locking device comprises a third frame platform, a screw feeding machine is arranged at the side of the third frame platform, a product transverse transfer module is arranged on the third frame platform, a second positioning and clamping module is slidably arranged on the product transverse transfer module, two support columns are arranged on the third frame platform, a longitudinal servo driving module is arranged on the two support columns, a pre-locking module and a final locking module are slidably arranged on the longitudinal servo driving module, a screwdriver head is arranged at the lower end of the pre-locking module and the lower end of the final locking module, a screw blowing pipe is arranged on the screw feeding machine, one end of the screw blowing pipe is communicated with the screw feeding machine, and the other end of the screw blowing pipe is communicated with the pre-locking module.
9. The dynamic reactive power compensation power unit assembly line of claim 3, wherein a second clamping mechanism is arranged on the second multi-axis manipulator, the second clamping mechanism comprises a mounting backboard, a linear guide rail is arranged at the bottom of the mounting backboard, two connecting sliding blocks are slidably arranged on the linear guide rail, two connecting sliding blocks are respectively provided with a product clamping claw plate, a product clamping claw cylinder for driving the two connecting sliding blocks to slide on the linear guide rail is arranged at the bottom of the mounting backboard, a supporting plate is arranged at the top of the mounting backboard, and two PCBA plate clamping claws and a PCBA plate clamping claw cylinder for driving the two PCBA plate clamping claws are arranged on the supporting plate.
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| CN202111655339.1A CN114248110B (en) | 2021-12-30 | 2021-12-30 | Dynamic reactive power compensation power unit assembly line |
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| CN106711067B (en) * | 2016-12-30 | 2023-08-22 | 沈阳昊霖智能装备有限公司 | Automatic production line for bonding silicon rods |
| CN207564090U (en) * | 2017-10-12 | 2018-07-03 | 苏州华维乐自动化科技有限公司 | One kind is platform-type to blow oncomelania silk locking machine |
| KR102012040B1 (en) * | 2017-11-01 | 2019-10-21 | 주식회사 와이씨이엔지 | Hose fastening band automatic assembling device and its process |
| CN110732796A (en) * | 2019-09-11 | 2020-01-31 | 珠海优泰科技有限公司 | Welding and gluing device and welding and gluing method for printer scraper |
| CN111975343A (en) * | 2020-03-06 | 2020-11-24 | 昆山明益信智能设备有限公司 | Automatic insulator assembling equipment |
| CN112171255B (en) * | 2020-10-10 | 2022-07-29 | 苏州睿力泰克自动化技术有限公司 | Automobile steering power-assisted assembly equipment |
| CN213996816U (en) * | 2020-10-14 | 2021-08-20 | 海纳川海拉电子(江苏)有限公司 | Automatic test equipment of PCBA board |
| CN113628539B (en) * | 2021-07-21 | 2024-06-11 | 东莞市恒晖智能装备有限公司 | Laminating equipment and laminating method for display module and backlight module |
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