CN114248110A - Dynamic reactive compensation power unit assembly line - Google Patents
Dynamic reactive compensation power unit assembly line Download PDFInfo
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- CN114248110A CN114248110A CN202111655339.1A CN202111655339A CN114248110A CN 114248110 A CN114248110 A CN 114248110A CN 202111655339 A CN202111655339 A CN 202111655339A CN 114248110 A CN114248110 A CN 114248110A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/30—Reactive power compensation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention discloses a dynamic reactive power compensation power unit assembly line which comprises a feeding mechanism, wherein cleaning glue printing equipment is arranged on the outer side of one end of the feeding mechanism, soldering equipment is arranged beside the feeding mechanism, a first multi-shaft manipulator is arranged beside the soldering equipment, and a screw locking equipment is arranged beside the first multi-shaft manipulator. This assembly line is arranged in assembly and the clean and seal of assembling process of dynamic reactive compensation power unit to glue, feed mechanism wherein can be for clean seal equipment supply water-cooling board, clean seal equipment can clean water-cooling board and seal on water-cooling board, soldering equipment can be in the same place soldering PCBA board and IGBT power ware subassembly tin soldering, first multi-axis manipulator and second multi-axis manipulator can carry out the transport of part and product, lock screw equipment can be automatically the screw hole on IGBT power ware subassembly and the water-cooling board to the screw lock, replace manual operation, degree of automation is high, high production efficiency.
Description
Technical Field
The invention relates to a dynamic reactive power compensation power unit assembly line, and belongs to the technical field of dynamic reactive power compensation power unit production line equipment.
Background
As shown in fig. 9-13 of the specification, the dynamic reactive power compensation power unit includes a water-cooling plate 100, an IGBT power device component 101 is mounted on the water-cooling plate 100, a positioning hole 102 for screwing is formed in the IGBT power device component 101, the IGBT power device component 101 is mounted on the water-cooling plate 100 by passing a screw through the positioning hole 102 and the water-cooling plate 100, a PCBA plate 103 is mounted and fixed on the IGBT power device component 101 by soldering, the PCBA plate is a circuit board with some electronic components soldered on a PCBA bare board, and has functionality, if the soldering is performed by manual assembly for assembling a large number of dynamic reactive power compensation power units, and also includes cleaning and printing of the water-cooling plate before the soldering and assembling, the workload is too large, the production efficiency is too low, and therefore, consideration is given to performing dynamic reactive power compensation power by a corresponding dynamic reactive power compensation power unit assembly line And the assembly of the units improves the working efficiency.
Disclosure of Invention
The invention mainly solves the technical problem of providing a dynamic reactive power compensation power unit assembly line which is used for assembling dynamic reactive power compensation power units and cleaning and printing glue in the assembly process, replaces manual operation, and has high automation degree and high production efficiency.
In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides a dynamic reactive compensation power unit assembly line for assemble dynamic reactive compensation power unit, dynamic reactive compensation power unit includes water-cooling board and IGBT power ware subassembly, is provided with the locating hole on the IGBT power ware subassembly, passes through the screw locating hole and water-cooling board install IGBT power ware subassembly on the water-cooling board, and the top of IGBT power ware subassembly has the PCBA board through the soldering welding, and this dynamic reactive compensation power unit assembly line includes feed mechanism, the one end outside of feed mechanism is provided with clean stamp-ink equipment, the side of feed mechanism is provided with soldering equipment, the side of soldering equipment is provided with first multi-axis manipulator, the side of first multi-axis manipulator is provided with lock screw equipment.
In a preferred embodiment of the present invention, a defective product discharging belt line is disposed beside the first multi-axis manipulator.
In a preferred embodiment of the invention, a second multi-shaft manipulator is arranged beside the screw locking device, and a finished product blanking belt line is arranged beside the second multi-shaft manipulator.
In a preferred embodiment of the invention, the feeding mechanism comprises a water-cooled plate transplanting mechanism and two vertically arranged lifting screw rod modules, the water-cooled plate transplanting mechanism comprises a belt line installation bottom plate, a transverse screw rod module and a first servo motor for driving the transverse screw rod module to work are arranged on the belt line installation bottom plate, a longitudinal linear guide rail is slidably arranged on the transverse screw rod module, a water-cooled plate bearing plate is slidably arranged on the longitudinal linear guide rail, a pair of synchronous pulleys for enabling the water-cooled plate bearing plate to slide on the longitudinal linear guide rail are arranged above the belt line installation bottom plate, a synchronous belt is wound on the pair of synchronous pulleys, a speed regulating motor for driving the synchronous pulleys to rotate is arranged on the belt line installation bottom plate, two ends of the belt line installation bottom plate are respectively slidably arranged on the two lifting screw rod modules, and the tops of the two lifting screw rod modules are respectively provided with a corner connector, the two corner connectors are respectively and fixedly connected with the screw rods in the corresponding lifting screw rod modules, a rotating shaft is connected between the two corner connectors, and a second servo motor for driving the corner connectors to work is arranged on one corner connector.
In a preferred embodiment of the invention, a longitudinal horizontal cylinder and a deflector rod are arranged on the belt line mounting bottom plate, one end of the deflector rod is fixedly connected with a piston rod of the longitudinal horizontal cylinder, and the other end of the deflector rod is positioned outside one end of the water cooling plate supporting plate.
In a preferred embodiment of the invention, the belt line mounting base plate is provided with a material ejecting cylinder, and a piston rod of the material ejecting cylinder points to one side surface of a water cooling plate placed on the water cooling plate bearing plate.
In a preferred embodiment of the invention, the cleaning and glue printing equipment comprises a first rack platform, a longitudinal servo sliding table module is arranged on the first rack platform, one end of the longitudinal servo sliding table module is positioned at the side of the water-cooled plate transplanting mechanism, a clamping and carrying mechanism for clamping a water-cooled plate placed on a water-cooled plate bearing plate is arranged on the first rack platform, a clamping jaw for clamping the water-cooled plate is arranged on the clamping and carrying mechanism, a product surface cleaning module is arranged on the first rack platform and positioned at one side of the longitudinal servo sliding table module, the product surface cleaning module comprises a mounting plate vertically arranged on the first rack platform, a non-woven fabric roller and a stepping motor for driving the non-woven fabric roller to rotate are arranged on the mounting plate, a side pressure roller, a pressing roller and a plurality of tensioning rollers are arranged on the mounting plate, be provided with on the mounting panel and be used for driving side pressure cylinder lateral shifting's violently push away the cylinder, be provided with on the mounting panel and be used for driving the push down cylinder that pushes down the cylinder downstream for clear non-woven fabrics is around on non-woven fabrics cylinder, side pressure cylinder, push down cylinder and a plurality of tensioning cylinder, is provided with the spray valve that is used for spouting the sanitizer on the non-woven fabrics on the mounting panel, first frame platform top is provided with product offset printing module, and product offset printing module includes the installation frame, is provided with scraper and printing half tone on the installation frame, and the scraper is located printing half tone top, and printing half tone is located vertical servo slip table module top, is provided with drive scraper longitudinal movement's drag chain mechanism on the installation frame, be provided with the lift cylinder of drive installation frame on the first frame platform.
In a preferred embodiment of the invention, the soldering device comprises a soldering rack and a second rack platform, wherein at least two discharging trolleys are arranged in the soldering rack, a PCBA board is placed on one discharging trolley, an IGBT power device component is placed on the other discharging trolley, two over-stations for placing the PCBA board and the IGBT power device component respectively are arranged in the soldering rack, a servo transplanting clamping module is arranged on the soldering rack and transversely arranged, two material suction mechanisms for sucking the PCBA board and the IGBT power device component are slidably arranged on the servo transplanting clamping module, the material suction mechanisms are positioned above the discharging trolleys, upper and lower air cylinders for lifting the material suction mechanisms are arranged on the material suction mechanisms, a code scanning instrument is arranged on the soldering rack, and the second rack platform is positioned at the side of the soldering rack, the second rack platform is provided with a rotating mechanism for turning the IGBT power device assembly by 180 degrees, a soldering module for soldering, a first camera module and a transverse servo sliding table module, and the transverse servo sliding table module is slidably provided with a first positioning and clamping module.
In a preferred embodiment of the present invention, a first clamping mechanism is disposed on the first multi-axis manipulator, the first clamping mechanism includes a connecting plate, a PCBA clamping jaw and a clamping jaw cylinder for driving the PCBA clamping jaw are disposed on the connecting plate, a first push-pull cylinder is disposed on the connecting plate, a backing plate is disposed at an outer end of a piston rod of the first push-pull cylinder, a vacuum chuck is disposed on the backing plate, a second push-pull cylinder is disposed beside the first push-pull cylinder, a piston rod of the second push-pull cylinder is fixedly connected to a fork plate, and a code scanning gun and a second camera module are disposed on the connecting plate.
In a preferred embodiment of the present invention, the screw locking apparatus includes a third rack platform, a screw feeder is disposed beside the third rack platform, a transverse product transplanting module is disposed on the third rack platform, a second positioning and clamping module is slidably disposed on the transverse product transplanting module, two support columns are disposed on the third rack platform, a longitudinal servo driving module is disposed on the two support columns, a pre-locking module and a final locking module are slidably disposed on the longitudinal servo driving module, both a lower end of the pre-locking module and a lower end of the final locking module are provided with bits, a screw blowing pipe is disposed on the screw feeder, one end of the screw blowing pipe is communicated with the screw feeder, and the other end of the screw blowing pipe is communicated with the pre-locking module.
In a preferred embodiment of the present invention, the second multi-axis manipulator is provided with a second clamping mechanism, the second clamping mechanism includes a mounting backplate, the bottom of the mounting backplate is provided with a linear guide rail, the linear guide rail is slidably provided with two connecting sliders, the two connecting sliders are respectively provided with a product clamping jaw plate, the bottom of the mounting backplate is provided with a product clamping jaw cylinder for driving the two connecting sliders to slide on the linear guide rail, the top of the mounting backplate is provided with a support plate, and the support plate is provided with two PCBA plate clamping jaws and a PCBA plate clamping jaw cylinder for driving the two PCBA plate clamping jaws.
The invention has the beneficial effects that: the dynamic reactive power compensation power unit assembly line is used for assembling a dynamic reactive power compensation power unit and cleaning and glue printing in the assembling process, a feeding mechanism can supply a water cooling plate for cleaning glue printing equipment, the cleaning glue printing equipment can clean the water cooling plate and print glue on the water cooling plate, soldering equipment can solder a soldering PCBA plate and an IGBT power device assembly together, a first multi-shaft manipulator and a second multi-shaft manipulator can carry parts and products, a screw locking device can automatically lock screws into screw holes in the IGBT power device assembly and the water cooling plate, manual operation is replaced, the automation degree is high, and the production efficiency is high.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic diagram of the overall structure of an assembly line of a dynamic reactive power compensation power unit of the present invention;
FIG. 2 is a schematic diagram of the structure of a cleaning and printing device in the assembly line of the dynamic reactive power compensation power unit of the invention;
FIG. 3 is a schematic structural diagram of a feeding mechanism in an assembly line of the dynamic reactive power compensation power unit of the invention;
FIG. 4 is a schematic diagram of a cleaning module for cleaning the surface of a product in an adhesive printing device in an assembly line of a dynamic reactive power compensation power unit according to the present invention;
FIG. 5 is a schematic diagram of a soldering apparatus in an assembly line of the dynamic reactive power compensation power unit of the present invention;
fig. 6 is a schematic structural diagram of a first clamping mechanism in a first multi-axis manipulator in the dynamic reactive power compensation power unit assembly line of the invention;
FIG. 7 is a schematic structural diagram of a screw locking device in the assembly line of the dynamic reactive power compensation power unit of the present invention;
fig. 8 is a schematic structural diagram of a second gripper mechanism in a second multi-axis robot in the dynamic reactive power compensation power unit assembly line of the present invention;
FIG. 9 is a schematic structural view of a PCBA board in an embodiment of the present invention;
FIG. 10 is a schematic structural diagram of an IGBT power device assembly in an embodiment of the invention;
FIG. 11 is a schematic structural diagram of an IGBT power device assembly with a PCBA board soldered thereon according to an embodiment of the present invention;
FIG. 12 is a schematic structural diagram of a water-cooled plate according to an embodiment of the present invention;
fig. 13 is a schematic structural diagram of a dynamic reactive power compensation power unit in an embodiment of the present invention.
In the figure: 1. soldering equipment, 2, a first multi-shaft manipulator, 3, a defective product discharging belt line, 4, screw locking equipment, 5, a second multi-shaft manipulator, 6, clean glue printing equipment, 7, a finished product discharging belt line, 8, a feeding mechanism, 9, an electric box, 10, a water-cooling plate transplanting mechanism, 11, a lifting screw rod module, 12, a belt line installation bottom plate, 13, a transverse screw rod module, 14, a first servo motor, 15, a longitudinal linear guide rail, 16, a water-cooling plate bearing plate, 17, a synchronous belt wheel, 18, a synchronous belt, 19, a speed regulating motor, 20, a corner connector, 21, a rotating shaft, 22, a second servo motor, 23, a longitudinal horizontal cylinder, 24, a deflector rod, 25, a material ejecting cylinder, 26, a first rack platform, 27, a longitudinal servo sliding table module, 28, a carrying mechanism, 29, a product surface cleaning module, 30, an installation plate, 31, a non-woven fabric roller, 32. a stepping motor, 33, a lateral pressure roller, 34, a downward pressure roller, 35, a tension roller, 36, a transverse pushing cylinder, 37, a downward pushing cylinder, 38, non-woven fabrics, 39, an atomizing valve, 40, a product glue printing module, 41, a mounting frame, 42, a scraper, 43, a printing screen, 44, a drag chain mechanism, 45, a lifting cylinder, 46, a soldering frame, 47, a second frame platform, 48, a discharging trolley, 49, a station passing position, 50, a servo transplanting clamping module, 51, a material suction mechanism, 52, an upper cylinder, a lower cylinder, 53, a code scanner, 54, a rotating mechanism, 55, a soldering module, 56, a first camera module, 57, a transverse servo sliding table module, 58, a first positioning clamping module, 59, a first clamping mechanism, 60, a connecting plate, 61, a PCBA plate clamping jaw, 62, a cylinder, 63, a first push-pull cylinder, 64, a cushion plate, 65, a vacuum suction cup, 66, a second push-pull cylinder, 67. fork plate, 68, sweep sign indicating number rifle, 69, second camera module, 70, third frame platform, 71, screw feeder, 72, product transverse transplanting module, 73, second location clamping module, 74, support column, 75, vertical servo drive module, 76, pre-lock module, 77, final lock module, 78, batch head, 79, blow pin pipe, 80, blow pin pipe support, 81, second clamp mechanism, 82, installation backplate, 83, linear guide, 84, connecting slide block, 85, product grip pawl board, 86, product grip pawl cylinder, 87, support plate, 88, PCBA board grip pawl cylinder, 100, water-cooled board, 101, IGBT power ware subassembly, 102, locating hole, 103, PCBA board, A, tin soldering department, B, beat the screw position.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, the dynamic reactive power compensation power unit assembly line of the present invention includes a feeding mechanism 8, an electronic box 9 is disposed on an upper portion of the feeding mechanism 8, a clean glue printing device 6 is disposed on an outer side of one end of the feeding mechanism 8, a soldering device 1 is disposed beside the feeding mechanism 8, a first multi-axis manipulator 2 is disposed beside the soldering device 1, and a screw locking device 4 is disposed beside the first multi-axis manipulator 2.
Preferably, a defective product discharging belt line 3 is arranged beside the first multi-axis manipulator 2.
Preferably, a second multi-axis manipulator 5 is arranged beside the screw locking device 4, and a finished product discharging belt line 7 is arranged beside the second multi-axis manipulator 5.
Preferably, as shown in fig. 3, the feeding mechanism 8 includes a water-cooled plate transplanting mechanism 10 and two vertically arranged lifting screw rod modules 11, the water-cooled plate transplanting mechanism 10 includes a belt line mounting base plate 12, a transverse screw rod module 13 and a first servo motor 14 for driving the transverse screw rod module 13 to work are arranged on the belt line mounting base plate 12, a longitudinal linear guide 15 is slidably arranged on the transverse screw rod module 13, a water-cooled plate bearing plate 16 is slidably arranged on the longitudinal linear guide 15, a pair of synchronous pulleys 17 for driving the water-cooled plate bearing plate 16 to slide on the longitudinal linear guide 15 are arranged above the belt line mounting base plate 12, a synchronous belt 18 is wound on the pair of synchronous pulleys 17, a speed regulating motor 19 for driving the synchronous pulleys 17 to rotate is arranged on the belt line mounting base plate 12, two ends of the belt line mounting base plate 12 are slidably arranged on the two lifting screw rod modules 11 respectively, the top of the two lifting screw modules 11 are respectively provided with a corner connector 20, the two corner connectors 20 are respectively fixedly connected with the corresponding screw in the lifting screw module 11, a rotating shaft 21 is connected between the two corner connectors 20, and the corner connector 20 is provided with a second servo motor 22 for driving the corner connector 20 to work.
Preferably, a longitudinal horizontal cylinder 23 and a deflector rod 24 are arranged on the belt line mounting bottom plate 12, one end of the deflector rod 24 is fixedly connected with a piston rod of the longitudinal horizontal cylinder 23, and the other end of the deflector rod 24 is positioned outside one end of the water-cooling plate supporting plate 16.
Preferably, the belt line mounting base plate 12 is provided with a material ejecting cylinder 25, a piston rod of the material ejecting cylinder 25 points to one side face of the water cooling plate 100 placed on the water cooling plate supporting plate 16, and the material ejecting cylinder 25 ejects the other side of the water cooling plate 100 to limit the water cooling plate 100.
Preferably, as shown in fig. 4, the cleaning and glue printing device 6 includes a first rack platform 26, a longitudinal servo sliding table module 27 is disposed on the first rack platform 26, one end of the longitudinal servo sliding table module 27 is located beside the water-cooled plate transplanting mechanism 10, a clamping and carrying mechanism 28 for clamping the water-cooled plate 100 placed on the water-cooled plate bearing plate 16 is disposed on the first rack platform 26, a clamping jaw (not identified in the figure) for clamping the water-cooled plate 100 is disposed on the clamping and carrying mechanism 28, a product surface cleaning module 29 is disposed on the first rack platform 26, the product surface cleaning module 29 is located on one side of the longitudinal servo sliding table module 27, the product surface cleaning module 29 includes a mounting plate 30 vertically disposed on the first rack platform 26, a non-woven fabric roller 31 and a non-woven fabric driving roller 31 rotating stepping motor 32 are disposed on the mounting plate 30, a side pressure roller 33, a lower pressure roller 34 and a plurality of tension rollers 35 are arranged on the mounting plate 30, a transverse pushing cylinder 36 for driving the side pressure roller 33 to move transversely is arranged on the mounting plate 30, a lower pushing cylinder 37 for driving the lower pressure roller 34 to move downwards is arranged on the mounting plate 30, non-woven fabric 38 for cleaning is wound on the non-woven fabric roller 31, the side pressure roller 33, the lower pressure roller 34 and the plurality of tension rollers 35, an atomizing valve 39 for spraying cleaning agent on the non-woven fabric 38 is arranged on the mounting plate 30, a product glue printing module 40 is arranged above the first frame platform 26, the product glue printing module 40 comprises a mounting frame 41, a scraper 42 and a printing screen 43 are arranged on the mounting frame 41, the scraper 42 is positioned above the printing screen 43, the printing screen 43 is positioned above the longitudinal servo sliding table module 27, and a drag chain mechanism 44 for driving the scraper 42 to move longitudinally is arranged on the mounting frame 41, the first frame platform 26 is provided with a lifting cylinder 45 for driving the mounting frame 41 to lift.
Preferably, as shown in fig. 5, the soldering apparatus 1 includes a soldering rack 46 and a second rack platform 47, two placing trolleys 48 are disposed in the soldering rack 46, a PCBA board 103 is placed on one placing trolley 48, an IGBT power device component 101 is placed on the other placing trolley 48, two stations 49 for respectively placing the PCBA board 103 and the IGBT power device component 101 are disposed in the soldering rack 46, a servo transplanting clamping module 50 is disposed on the soldering rack 46, the servo transplanting clamping module 50 is transversely disposed, two material suction mechanisms 51 for sucking the PCBA board 103 and the IGBT power device component 101 are slidably disposed on the servo transplanting clamping module 50, the material suction mechanisms 51 are located above the placing trolleys 48, upper and lower air cylinders 52 for lifting the material suction mechanisms are disposed on the material suction mechanisms 51, a code scanner 53 is disposed on the soldering rack 46, the second rack platform 47 is located beside the soldering rack 46, the second rack platform 47 is provided with a rotating mechanism 54 for turning the IGBT power device assembly 101 by 180 °, a soldering module 55 for soldering, a first camera module 56, and a transverse servo sliding table module 57, and the transverse servo sliding table module 57 is slidably provided with a first positioning and clamping module 58.
Preferably, as shown in fig. 6, a first clamping mechanism 59 is arranged on the first multi-axis manipulator 2, the first clamping mechanism 59 includes a connecting plate 60, a PCBA board clamping jaw 61 and a clamping jaw cylinder 62 for driving the PCBA board clamping jaw 61 to move are arranged on the connecting plate 60, the clamping jaw cylinder 62 can drive the PCBA board clamping jaw 61 to clamp the PCBA board 103, a first push-pull cylinder 63 is arranged on the connecting plate 60, a backing plate 64 is arranged at an outer end of a piston rod of the first push-pull cylinder 63, a vacuum chuck 65 is arranged on the backing plate, the vacuum chuck 65 is used for sucking the IGBT power device component 101, a second push-pull cylinder 66 is arranged beside the first push-pull cylinder 63, a piston rod of the second push-pull cylinder 66 is fixedly connected with the fork plate 67, and a code scanning gun 68 and a second camera module 69 are arranged on the connecting plate 30.
Preferably, as shown in fig. 7, the screw locking device 4 includes a third rack platform 70, a screw feeder 71 is disposed beside the third rack platform 70, a transverse product transplanting module 72 is disposed on the third rack platform 70, a second positioning and clamping module 73 is slidably disposed on the transverse product transplanting module 72, two supporting columns 74 are disposed on the third rack platform 70, a longitudinal servo driving module 75 is disposed between the two supporting columns 74, a pre-locking module 76 and a final locking module 77 are slidably disposed on the longitudinal servo driving module 75, a batch head 78 is disposed at each of a lower end of the pre-locking module 76 and a lower end of the final locking module 77, a nail blowing pipe 79 is disposed on the screw feeder 71, one end of the nail blowing pipe 79 is communicated with the screw feeder 71, the other end of the nail blowing pipe 79 is communicated with the pre-locking module 76, an upper portion of the nail blowing pipe 79 is fixed on a nail blowing pipe support 80, the staple tube holder 80 is mounted on the support post 74.
Preferably, as shown in fig. 8, a second clamping mechanism 81 is provided on the second multi-axis manipulator 5, the second clamping mechanism 81 includes an installation back plate 82, a linear guide rail 83 is provided at the bottom of the installation back plate 82, two connecting sliders 84 are slidably provided on the linear guide rail 83, product jaw plates 85 are respectively provided on the two connecting sliders 84, a product jaw cylinder 86 for driving the two connecting sliders 84 to slide on the linear guide rail 83 is provided at the bottom of the installation back plate 82, a support plate 87 is provided at the top of the installation back plate 82, two PCBA plate jaws 61 and a PCBA plate jaw cylinder 88 for driving the two PCBA plate jaws 61 to move are provided on the support plate 87, and the PCBA plate jaw cylinder 88 can drive the two PCBA plate jaws 61 to grip the PCBA plate 103.
When the dynamic reactive power compensation power unit assembly line works, a water-cooling plate 100 is manually placed on a water-cooling plate supporting plate 16 in a feeding mechanism 8, a first servo motor 14 drives a transverse screw rod module 13 to work, so that the water-cooling plate supporting plate 16 and a longitudinal linear guide rail 15 transversely move to proper positions, a speed regulating motor 19 works to drive a synchronous pulley 17 to rotate, a synchronous belt 18 pulls the water-cooling plate supporting plate 16 to longitudinally move on the longitudinal linear guide rail 15, a water-cooling plate 100 on the water-cooling plate supporting plate 16 longitudinally and transversely moves to proper positions, a longitudinal horizontal cylinder 23 drives a deflector rod 24 to move to one side of the water-cooling plate 100 to block the water-cooling plate 100 so that the water-cooling plate 100 is stable at the position, a jacking cylinder 25 jacks the other side of the water-cooling plate 100 to limit the other side of the water-cooling plate 100, a second servo motor 22 works to enable a corner connector 20 and a rotating shaft 21 to rotate, the lifting screw rod module 11 is driven to drive the belt line mounting base plate 12 and the water cooling plate 100 to ascend to a proper feeding height.
The clamping jaws on the clamping and carrying mechanism 28 grab the water cooling plate 100 on the water cooling plate supporting plate 16 and place the water cooling plate on the longitudinal servo sliding table module 27, the longitudinal servo sliding table module 27 drives the water cooling plate 100 to longitudinally move to the product surface cleaning module 29, the lateral pushing cylinder 36 transversely pushes the lateral pressing roller 33, the downward pushing cylinder 37 downwards pushes the downward pressing roller 34, the non-woven fabric 38 is tensioned and attached to the surface of the water cooling plate 100, the spraying valve 39 is opened to spray alcohol onto the non-woven fabric 38, the longitudinal servo sliding table module 27 drives the water cooling plate 100 to move back and forth, and the non-woven fabric 38 cleans the water cooling plate 100. After the water cooling plate 100 is cleaned, the longitudinal servo sliding table module 27 drives the water cooling plate 100 to the product glue printing module 40, the lifting cylinder 45 drives the mounting frame 41 and the printing screen 43 to descend, the printing screen 43 descends to the water cooling plate 100, and the scraper 42 moves on the printing screen 43 to offset the glue added on the printing screen 43 onto the water cooling plate 100.
After the glue is adhered, the longitudinal servo sliding table module 27 drives the water-cooled plate 100 to move longitudinally to a proper position, the product clamping jaw air cylinder 86 on the second multi-axis manipulator 5 works to drive the two product clamping jaw plates 85 to approach and clamp the water-cooled plate 100 to the first positioning clamping module 58 of the soldering device 1, one material suction mechanism 51 of the servo transplanting clamping module 50 slides to the upper part of the discharging trolley 48 with the PCBA plate 103 and descends to suck the PCBA plate 103 to one cross-station position 49, the other material suction mechanism 51 slides to the upper part of the discharging trolley 48 with the IGBT power device component 101 and descends to suck the IGBT power device component 101 to the other cross-station position 49, the first push-pull air cylinder 63 on the first multi-axis manipulator 2 pushes the backing plate 64 to be close to the IGBT power device component 101 on the cross-station position 49, the vacuum suction cups 65 on the backing plate 64 suck the surface of the IGBT power device component 101, the second push-pull air cylinder 66 pushes the fork plate 67 to be in contact with the lower surface of the IGBT power device component 101, the lower surface of the IGBT power device assembly 101 is supported to prevent the IGBT power device assembly 101 from falling, the first multi-axis manipulator 2 grabs the IGBT power device assembly 101, then moves the IGBT power device assembly 101 to the code scanner 53 to perform code scanning identification, then moves the IGBT power device assembly 101 to the first camera module 56 to perform photographing to judge whether the IGBT power device assembly 101 is reversed, if not, the IGBT power device assembly 101 on the station 49 is absorbed onto the water cooling plate 100 on the first positioning clamping module 58, if reversed, the IGBT power device assembly 101 is absorbed onto the rotating mechanism 54, the rotating mechanism 54 turns the IGBT power device assembly 101 for 180 degrees to correct the direction, and then the first multi-axis manipulator 2 moves the IGBT power device assembly 101 onto the water cooling plate 100 on the first positioning clamping module 58; the second camera module 69 on the first multi-axis manipulator 2 photographs the PCBA 103 on the cross station 49 to judge whether the PCBA 103 is placed reversely, if not, the clamping jaw cylinder 62 on the first multi-axis manipulator 2 drives the PCBA clamping jaw 61 to clamp the PCBA 103, and the PCBA 103 is placed on the IGBT power device component 101 on the first positioning clamping module 58, and if not, the PCBA 103 is placed on the defective product blanking belt line 3 to flow out; the transverse servo sliding table module 57 drives the first positioning clamping module 58 and the water-cooled plate 100 on the first positioning clamping module 58 and the IGBT power device assembly 101 and the PCBA board 103 on the water-cooled plate 100 to move to the soldering module 55 for soldering, the soldering is carried out at the soldering position A, and the PCBA board 103 is soldered on the IGBT power device assembly 101.
After the soldering is finished, the second clamping mechanism 81 on the second multi-axis manipulator 5 grabs the soldered PCBA board 103, the IGBT power device component 101 and the water-cooling board 100 and moves onto the second positioning and clamping module 73 in the screw locking device 4, the product transverse transplanting module 72 drives the second positioning and clamping module 73 to move to the lower side of the pre-locking module 76, the screw feeder 71 blows out the screw to enter the pre-locking module 76 through the screw blowing pipe 79 and fall into the positioning hole 102 of the IGBT power device component 101 from the pre-locking module 76, the screw is pre-locked onto the IGBT power device component 101 and the water-cooling board 100 by the screw head 78 of the pre-locking module 76, the screw is screwed at the screwing position B, the water-cooling board 100 is provided with screw holes (not identified in the figure) corresponding to the positioning hole 102, then the final locking module 77 is driven by the longitudinal servo driving module 75 to move to the upper side of the second positioning and clamping module 73, the screw head 78 of the final locking module 77 finally locks the screw, and the dynamic reactive compensation power unit is assembled.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (11)
1. The utility model provides a dynamic reactive power compensation power unit assembly line for assemble dynamic reactive power compensation power unit, dynamic reactive power compensation power unit includes water-cooling board and IGBT power ware subassembly, is provided with the locating hole on the IGBT power ware subassembly, passes through the screw locating hole and water-cooling board install IGBT power ware subassembly on the water-cooling board, and the top of IGBT power ware subassembly has the PCBA board through the soldering welding, and this dynamic reactive power compensation power unit assembly line includes feed mechanism, its characterized in that, the one end outside of feed mechanism is provided with clean stamp-ink equipment, the side of feed mechanism is provided with the soldering equipment, the side of soldering equipment is provided with first multi-axis manipulator, the side of first multi-axis manipulator is provided with lock screw equipment.
2. The dynamic reactive compensation power unit assembly line of claim 1, wherein a defective blanking belt line is arranged beside the first multi-axis manipulator.
3. The dynamic reactive compensation power unit assembly line of claim 1, wherein a second multi-axis manipulator is arranged beside the screw locking device, and a finished product blanking belt line is arranged beside the second multi-axis manipulator.
4. The dynamic reactive power compensation power unit assembly line of claim 1, wherein the feeding mechanism comprises a water-cooled plate transplanting mechanism and two vertically arranged lifting screw modules, the water-cooled plate transplanting mechanism comprises a belt line installation base plate, a transverse screw module and a first servo motor for driving the transverse screw module to work are arranged on the belt line installation base plate, a longitudinal linear guide rail is slidably arranged on the transverse screw module, a water-cooled plate bearing plate is slidably arranged on the longitudinal linear guide rail, a pair of synchronous pulleys for driving the water-cooled plate bearing plate to slide on the longitudinal linear guide rail are arranged above the belt line installation base plate, a synchronous belt is wound on the pair of synchronous pulleys, a speed regulating motor for driving the synchronous pulleys to rotate is arranged on the belt line installation base plate, and two ends of the belt line installation base plate are respectively slidably arranged on the two lifting screw modules, the top parts of the two lifting screw rod modules are respectively provided with a corner connector, the two corner connectors are respectively and fixedly connected with screw rods in the corresponding lifting screw rod modules, a rotating shaft is connected between the two corner connectors, and a second servo motor for driving the corner connectors to work is arranged on one corner connector.
5. The dynamic reactive compensation power unit assembly line of claim 4, wherein a longitudinal horizontal cylinder and a deflector rod are arranged on the belt line mounting base plate, one end of the deflector rod is fixedly connected with a piston rod of the longitudinal horizontal cylinder, and the other end of the deflector rod is positioned outside one end of the water-cooled plate bearing plate.
6. The dynamic reactive compensation power unit assembly line of claim 4, wherein a material ejecting cylinder is arranged on the belt line mounting base plate, and a piston rod of the material ejecting cylinder points to one side face of a water cooling plate placed on the water cooling plate bearing plate.
7. The dynamic reactive compensation power unit assembly line of claim 4, wherein the cleaning glue printing device comprises a first rack platform, a longitudinal servo sliding table module is arranged on the first rack platform, one end of the longitudinal servo sliding table module is located beside the water-cooled plate transplanting mechanism, a clamping and carrying mechanism for clamping a water-cooled plate placed on a water-cooling plate bearing plate is arranged on the first rack platform, a clamping jaw for clamping a water-cooling plate is arranged on the clamping and carrying mechanism, a product surface cleaning module is arranged on the first rack platform and located on one side of the longitudinal servo sliding table module, the product surface cleaning module comprises a mounting plate vertically arranged on the first rack platform, a non-woven fabric roller and a stepping motor for driving the non-woven fabric roller to rotate are arranged on the mounting plate, a lateral pressure roller and a lateral pressure roller are arranged on the mounting plate, The lower pressure cylinder and a plurality of tensioning cylinder are provided with on the mounting panel and are used for driving the horizontal migration of side pressure cylinder and violently push away the cylinder, are provided with on the mounting panel and are used for driving the lower pressure cylinder that pushes down the cylinder and move down for clear non-woven fabrics is around on non-woven fabrics cylinder, side pressure cylinder, lower pressure cylinder and a plurality of tensioning cylinder, is provided with the spray valve that is used for spouting the sanitizer on the non-woven fabrics on the mounting panel, first frame platform top is provided with product offset printing module, and product offset printing module is provided with scraper and printing half tone including the installation frame on the installation frame, and the scraper is located printing half tone top, and printing half tone is located vertical servo slip table module top, is provided with the tow chain mechanism of drive scraper longitudinal movement on the installation frame, be provided with the lift cylinder of drive installation frame on the first frame platform.
8. The dynamic reactive power compensation power unit assembly line of claim 1, wherein the soldering device comprises a soldering frame and a second frame platform, at least two placing trolleys are arranged in the soldering frame, one placing trolley is provided with a PCBA (printed Circuit Board Assembly) board, the other placing trolley is provided with an IGBT (insulated Gate Bipolar transistor) power device assembly, two stations for placing the PCBA board and the IGBT power device assembly are arranged in the soldering frame respectively, the soldering frame is provided with a servo transplanting clamping module which is transversely arranged, two material suction mechanisms for sucking the PCBA board and the IGBT power device assembly are slidably arranged on the servo transplanting clamping module, the material suction mechanisms are positioned above the placing trolleys, upper and lower air cylinders for lifting the material suction mechanisms are arranged on the material suction mechanisms, and a code scanning instrument is arranged on the soldering frame, the second rack platform is located on the side of the soldering rack, a rotating mechanism used for enabling the IGBT power device assembly to turn over for 180 degrees, a soldering module used for soldering, a first camera module and a transverse servo sliding table module are arranged on the second rack platform, and a first positioning clamping module is slidably arranged on the transverse servo sliding table module.
9. The dynamic reactive compensation power unit assembly line of claim 1, wherein the first multi-axis manipulator is provided with a first clamping mechanism, the first clamping mechanism comprises a connecting plate, the connecting plate is provided with a PCBA clamping jaw and a clamping jaw cylinder for driving the PCBA clamping jaw, the connecting plate is provided with a first push-pull cylinder, a backing plate is arranged at the outer end of a piston rod of the first push-pull cylinder, a vacuum chuck is arranged on the backing plate, a second push-pull cylinder is arranged beside the first push-pull cylinder, a piston rod of the second push-pull cylinder is fixedly connected with a fork plate, and the connecting plate is provided with a code scanning gun and a second camera module.
10. The dynamic reactive power compensation power unit assembly line of claim 1, wherein the screw locking device comprises a third rack platform, a screw feeding machine is arranged beside the third rack platform, a transverse product transplanting module is arranged on the third rack platform, a second positioning and clamping module is slidably arranged on the transverse product transplanting module, two support columns are arranged on the third rack platform, a longitudinal servo driving module is arranged on the two support columns, a pre-locking module and a final locking module are slidably arranged on the longitudinal servo driving module, both the lower end of the pre-locking module and the lower end of the final locking module are provided with heads, a screw blowing pipe is arranged on the screw feeding machine, one end of the screw blowing pipe is communicated with the screw feeding machine, and the other end of the screw blowing pipe is communicated with the pre-locking module.
11. The dynamic reactive compensation power unit assembly line of claim 1, wherein a second clamping mechanism is arranged on the second multi-axis manipulator, the second clamping mechanism comprises a mounting backboard, a linear guide rail is arranged at the bottom of the mounting backboard, two connecting sliders are slidably arranged on the linear guide rail, the two connecting sliders are respectively provided with a product clamping jaw plate, a product clamping jaw cylinder for driving the two connecting sliders to slide on the linear guide rail is arranged at the bottom of the mounting backboard, a support plate is arranged at the top of the mounting backboard, and two PCBA plate clamping jaws and a PCBA plate clamping jaw cylinder for driving the two PCBA plate clamping jaws are arranged on the support plate.
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| CN106711067A (en) * | 2016-12-30 | 2017-05-24 | 沈阳昊霖智能装备有限公司 | Automatic silicon rod bonding production line |
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| CN114248110B (en) | 2023-04-21 |
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