CN220018872U

CN220018872U - Dry-type pressing machine for pipe fittings

Info

Publication number: CN220018872U
Application number: CN202321280404.1U
Authority: CN
Inventors: 刘旭昇
Original assignee: Yongkang Qinyi Industry And Trade Co ltd
Current assignee: Yongkang Qinyi Industry And Trade Co ltd
Priority date: 2023-05-25
Filing date: 2023-05-25
Publication date: 2023-11-14
Anticipated expiration: 2033-05-25

Abstract

The utility model discloses a pipe fitting dry-type pressing machine which comprises a forward and reverse rotation arranging and arranging conveying line, an industrial robot and a multi-station pressing mechanism, wherein a visual mechanism is arranged on the forward and reverse rotation arranging and arranging conveying line, and the forward and reverse rotation arranging and arranging conveying line, the industrial robot, the multi-station pressing mechanism and the visual mechanism are all connected with a control system; the visual mechanism recognizes pipe fitting materials conveyed on the forward and reverse rotation arranging and conveying line, at the moment, the industrial robot grabs and transfers the pipe fitting materials to a vacant position in the multi-station pressing mechanism, and the multi-station pressing mechanism detects whether the pipe fitting materials are qualified or not to carry out different treatments. The utility model provides full-intelligent and automatic production equipment, which is more beneficial to meeting the production requirements of modern pursuit of batch and high efficiency.

Description

Dry-type pressing machine for pipe fittings

Technical Field

The utility model relates to the technical field of tightness inspection devices of pipe fittings, in particular to a dry-type pipe fitting pressurizing machine.

Background

The pipe fitting is usually used for connecting pipes in pipelines for conveying media such as water, oil, air, kerosene, steam and the like, so that the sealing performance of the material is high. However, the detection of the holes or cracks in the pipe production process is performed by a manual pressing machine at the beginning, and as time goes on, semi-automatic pressing equipment appears later, however, as time goes on, the prior art cannot meet the production requirements in the face of modern mass production and high-efficiency production requirements, and therefore, improvement is needed.

Disclosure of Invention

First, the technical problems to be solved

Aiming at the defects in the prior art, the utility model provides a pipe fitting dry-type pressurizing machine which provides full-intelligent and automatic production equipment, and is more beneficial to meeting the production requirements of modern pursuit of batch and high efficiency.

(II) technical proposal to be adopted

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

the pipe fitting dry-type pressing machine comprises a forward and reverse rotation arranging and arranging conveying line, an industrial robot and a multi-station pressing mechanism, wherein a visual mechanism is arranged on the forward and reverse rotation arranging and arranging conveying line, and the forward and reverse rotation arranging and arranging conveying line, the industrial robot, the multi-station pressing mechanism and the visual mechanism are all connected with a control system; the visual mechanism recognizes pipe fitting materials conveyed on the forward and reverse rotation arranging and conveying line, at the moment, the industrial robot grabs and transfers the pipe fitting materials to a vacant position in the multi-station pressing mechanism, and the multi-station pressing mechanism detects whether the pipe fitting materials are qualified or not to carry out different treatments.

Preferably, the forward and reverse rotation arranging and conveying line comprises a machine base, wherein a first conveying belt and a second conveying belt are arranged on the machine base, a first driving source and a second driving source are arranged on the machine base, the first driving source is in driving connection with the first conveying belt, the second driving source is in driving connection with the second conveying belt, a first guide plate for guiding pipe materials on the first conveying belt to the second conveying belt is arranged on the first conveying belt, and a second guide plate for guiding pipe materials on the second conveying belt to the first conveying belt is arranged on the second conveying belt; the first driving source drives the first conveying belt and the second driving source drives the second conveying belt to move back and forth in opposite directions, pipe fitting materials on the first conveying belt are conveyed to the second conveying belt through the first guide plate, pipe fitting materials on the second conveying belt flow back to the first conveying belt through the second guide plate, and finally the pipe fitting materials circulate on the first conveying belt and the second conveying belt.

Preferably, the visual mechanism comprises a visual camera positioned above the forward and reverse rotation arranging and conveying line and a visual light source used for being arranged on the upper surface of the forward and reverse rotation arranging and conveying line, and the visual light source and the visual camera are both connected with the control system.

Preferably, the square visual light source is fixed on the upper surface of the front and back rotation arranging and conveying line through a fixing frame.

Preferably, the multi-station pressing mechanism comprises a support frame, a pressing machine with a plurality of stations is arranged on the support frame, a pushing cylinder is arranged on each station of the pressing machine, the stations of the pressing machine and the pushing cylinders are in one-to-one correspondence, and the stations of the pressing machine and the pushing cylinders are horizontally arranged.

Preferably, one side of the pressing machine is provided with a waste material receiving hopper, the pushing cylinder pushes pipe fitting materials on corresponding stations of the pressing machine into the waste material receiving hopper, the other side of the pressing machine is provided with a qualified material transition plate, and a movable material containing turnover box is placed below the qualified material transition plate.

Preferably, the robot further comprises a machine body, the industrial robot is located inside the machine body, the multi-station pressing mechanism is located in the machine body, and the control system is located on the machine body.

(III) technical effects to be achieved

Compared with the prior art, the utility model has the beneficial effects that:

the utility model comprises a forward and reverse whole row material arranging conveying line, an industrial robot and a multi-station pressing mechanism, wherein a visual mechanism is arranged on the forward and reverse whole row material arranging conveying line, the industrial robot, the multi-station pressing mechanism and the visual mechanism are all connected with a control system, and the centralized forward and reverse whole row material arranging conveying line, the industrial robot, the multi-station pressing mechanism and the visual mechanism are integrated, so that the intelligent and automatic level is improved, the modern production requirements are met, the centralized installation is convenient, the defects of dispersed installation trouble, large occupied space and the like are reduced, and the requirements of modern production enterprises are met.

Secondly, the vision mechanism recognizes pipe fitting materials conveyed on the forward and reverse rotation arranging and conveying line, at the moment, the industrial robot grabs and transfers the pipe fitting materials to a vacant position in the multi-station pressing mechanism, and the multi-station pressing mechanism detects whether the pipe fitting materials are qualified or not to carry out different treatments, so that full-intelligent and automatic production equipment is provided, and the production equipment is more beneficial to meeting the production requirements of modern pursuing batch and high efficiency.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model.

Fig. 2 is a schematic overall view of the present utility model.

FIG. 3 is a schematic view of a forward and reverse rotation alignment material handling conveyor line, an industrial robot and a vision mechanism according to the present utility model.

FIG. 4 is a schematic diagram showing the distribution of the waste receiving hoppers in the machine body of the present utility model.

Fig. 5 is a schematic structural diagram of a multi-station pressing mechanism according to the present utility model.

FIG. 6 is a schematic illustration of the present utility model with the upper top surface removed.

In the figure: 1, arranging a material arranging conveying line in a positive and negative rotation way; 2, an industrial robot; 3, a multi-station pressing mechanism; 4, a visual mechanism; 5, a machine body; 11, a stand; 12, conveying a first belt; 13, a second transmission belt; 14, driving source one; 15, a second driving source; 16, a first guide plate; 17, a second guide plate; 31, a supporting frame; 32, pressing machine; 33, a pushing cylinder; 34, a waste receiving hopper; 35, a qualified material transition plate; 41, a visual camera; 42, a visual light source; 43, a fixing frame; 51, a computer display screen; 321, a touch screen PLC integrated machine; 322, digital display manometer.

Detailed Description

In the description of the present utility model, it will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

In the description of the present utility model, it should be noted that the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or orientations or positional relationships in which the inventive product is conventionally placed in use, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise. The meaning of "a number" is one or more than one unless specifically defined otherwise.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

The present utility model will be further described in detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the detailed description and specific examples, while indicating the utility model, are intended for purposes of illustration only and are not intended to limit the scope of the utility model. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present utility model.

Embodiment one: referring to fig. 1, fig. 2, fig. 3 and fig. 4, a pipe fitting dry-type press, including just reversing the whole row reason material transfer chain 1, industrial robot 2 and multistation mechanism 3 of beating, be provided with on just reversing the whole row reason material transfer chain 1 and be used for right pipe fitting material discernment on the whole row reason material transfer chain 1 of just reversing visual mechanism 4, just reversing the whole row reason material transfer chain 1, industrial robot 2, multistation mechanism 3 and visual mechanism 4 all are connected with control system, can realize just reversing the whole row reason material transfer chain 1, industrial robot 2, multistation mechanism 3 and visual mechanism 4 automatic operation through control system, wherein visual mechanism 4 discerns the pipe fitting material that just reversing the whole row reason material transfer chain 1 was gone up, at this moment industrial robot 2 snatches and moves to on the multistation mechanism 3 in the vacancy, multistation mechanism 3 is qualified to detect it and carries out different processing.

Wherein the industrial robot 2 may employ a multi-axis robot arm commonly used in the art of robots.

Embodiment two: as shown in fig. 3 and 6, the forward and reverse rotation arranging conveyor line 1 includes a base 11, a first conveyor belt 12 and a second conveyor belt 13 are disposed on the base 11, a first driving source 14 and a second driving source 15 are disposed on the base 11, the first driving source 14 is in driving connection with the first conveyor belt 12, the second driving source 15 is in driving connection with the second conveyor belt 13, a first guide plate 16 for guiding the pipe material on the first conveyor belt 12 to the second conveyor belt 13 is disposed on the first conveyor belt 12, and a second guide plate 17 for guiding the pipe material on the second conveyor belt 13 to the first conveyor belt 12 is disposed on the second conveyor belt 13; the first driving source 14 drives the first conveying belt 12 and the second driving source 15 drives the second conveying belt 13 to move back and forth in opposite directions, pipe materials on the first conveying belt 12 are conveyed to the second conveying belt 13 through the first guide plate 16, pipe materials on the second conveying belt 13 are returned to the first conveying belt 12 through the second guide plate 17, and finally the pipe materials circulate on the first conveying belt 12 and the second conveying belt 13.

As shown in fig. 3 and 6, in this embodiment, one driving source 14 is located at the outer end of the base 11, and the other driving source 15 is located at the inner end of the base 11, where the driving source 14 drives the first conveyor belt 12 and the driving source 15 drives the second conveyor belt 13 to move back and forth in opposite directions, so that the pipe material on the first conveyor belt 12 is transferred to the second conveyor belt 13 through the first guide plate 16, the pipe material on the second conveyor belt 13 is returned to the first conveyor belt 12 through the second guide plate 17, and the pipe material can reciprocate on the first conveyor belt 12 and the second conveyor belt 13, so that no waste material is generated, and the automation level is greatly improved.

As shown in fig. 3, the first driving source 14 and the second driving source 15 are motors, so that the first conveying belt 12 and the second conveying belt 13 can operate more stably.

Embodiment III: as shown in fig. 1, 2, 3 and 6, the vision mechanism 4 includes a vision camera 41 located above the forward and reverse rotation arranging and conveying line 1, and a vision light source 42 for forming a square shape on the upper surface of the forward and reverse rotation arranging and conveying line 1, the vision light source 42 and the vision camera 41 are connected with the control system, the vision light source 42 and the vision camera 41 can identify the pipe materials on the forward and reverse rotation arranging and conveying line 1, the industrial robot 2 receives the signal, moves to a idle station in the multi-station pressing mechanism 3 through the industrial robot 2, and performs detection processing in the multi-station pressing mechanism 3, and in the embodiment, the industrial robot 2 can grasp the pipe materials on the forward and reverse rotation arranging and conveying line 1 in the square-shaped vision light source 42. It is further to be noted that the square visual light source 42 is fixed on the upper surface of the front-back rotation whole row material arranging conveyor line 1 by a fixing frame 43, and this arrangement is convenient for installation and implementation.

The square visual light source 42 is provided with a pipe fitting material target on the forward and reverse rotation whole row material arranging conveying line 1, so that the light condensation effect is good, and the brightness is improved; the imaging effect beneficial to image processing is formed, and the complexity of the system and the requirement on an image processing algorithm are reduced; the system has the advantages of overcoming the interference of ambient light, ensuring the stability of images and improving the precision and efficiency of the system.

Embodiment four: the multi-station pressing mechanism 3 includes a support frame 31, a pressing machine 32 with a plurality of stations is provided on the support frame 31, a pushing cylinder 33 is installed on each station of the pressing machine 32, the stations of the pressing machine 32 and the pushing cylinders 33 are in one-to-one correspondence, the stations of the pressing machine 32 and the pushing cylinders 33 are all horizontally arranged, so that a plurality of pipe materials can be processed at one time, and it is also conceivable that a waste receiving hopper 34 is provided on one side of the pressing machine 32, the pushing cylinders 33 push the pipe materials on the corresponding stations of the pressing machine 32 into the waste receiving hopper 34, so that the collecting is performed, a qualified material passing plate 35 is provided on the other side of the pressing machine 32, and a movable material containing turnover box is placed below the qualified material passing plate 35, so that the qualified materials can be collected into the qualified material containing turnover box through the qualified material passing plate 35. It is further to be noted that, be provided with the control of beating on the support frame 31 the control of beating 32 is pressed control processor and operating panel, operating panel includes touch-sensitive screen PLC all-in-one 321 and digital display manometer 322, carries out manual start regulation and control to beat press 32 and push away material cylinder 33 through touch-sensitive screen PLC all-in-one 321, and digital display manometer 322 can show the pressure that corresponds to beating press 32, conveniently carries out real-time and in time grasps.

The touch screen PLC integrated machine 321 can set the pressure maintaining time and the like, and the detection of whether the pipe fitting material on the station has air leakage or not is better performed.

Fifth embodiment: the machine body 5 can be further comprised on the basis of the first embodiment, the second embodiment, the third embodiment or the fourth embodiment, as shown in fig. 1, fig. 2, fig. 4, fig. 5 and fig. 6, and in this embodiment, the machine body 5 is a frame body, wherein the industrial robot 2 is located inside the machine body 5, the multi-station pressing mechanism 3 is located in the machine body 5, and the control system is located on the machine body 5. It is further contemplated that the control system includes a computer display 51 provided on the body 5 to facilitate later maintenance and operation.

When the intelligent pipe fitting automatic detection device is used, pipe fitting materials pass through the conveying belt 13 capable of moving back and forth, waste materials cannot occur after the pipe fitting materials are formed and circulated, as the vision mechanism 4 is located above the conveying belt 13, the pipe fitting materials on the first conveying belt 12 and the second conveying belt 13 can be identified, the vision mechanism 4 informs the industrial robot 2 through the control system to grasp the pipe fitting materials on the first conveying belt 12 and the second conveying belt 13 in the range of the vision light source 42, the pipe fitting materials are moved to a idle station in the multi-station pressing mechanism 3 through the industrial robot 2, then the pipe fitting materials are pressed in place through the cylinder in the pressing machine 32, then the pipe fitting materials are inflated through the pressing machine 32, after the air inflation is finished, the pressure is maintained again, whether the pressure is released (air leakage) occurs or not in the set pressure maintaining time, the pipe fitting materials can be pushed forward through the qualified material transition plate 35 into the material containing box, when the air leakage does not occur, the pushing hopper 33 on the corresponding station pushes the pipe fitting materials inwards to the idle station, the intelligent pipe fitting automatic detection device can meet the requirements of the intelligent pipe fitting automatic detection device in the multi-station, the intelligent pipe fitting automatic production automatic detection device can be achieved, the intelligent pipe fitting automatic production automatic detection device can be more fully achieved, and the intelligent pipe fitting automatic production automatic circulation device can be installed in the station is more convenient, and the intelligent production automatic production device can be more required to be more convenient, and the pipe fitting automatic production and the automatic production device can be more automatically realized.

Standard parts used in the document of the utility model can be purchased from the market, the specific connection modes of the parts adopt conventional means such as mature bolts, rivets and the like in the prior art, the internal parts of the industrial robot, the visual camera, the visual light source, the pressing machine and the controller adopt conventional models in the prior art, the internal structure of the industrial robot, the visual light source, the pressing machine and the controller belong to the prior art structure, a worker can finish normal operation of the industrial robot according to the prior art manual, and the circuit connection adopts the conventional connection modes in the prior art, so that the specific description is not made.

It should be noted that, although the foregoing embodiments have been described herein, the scope of the present utility model is not limited thereby. Therefore, based on the innovative concepts of the present utility model, alterations and modifications to the embodiments described herein, or equivalent structures or equivalent flow transformations made by the present description and drawings, apply the above technical solutions directly or indirectly to other relevant technical fields, all of which are included in the scope of protection of the present patent.

Claims

1. A pipe fitting dry-type press, its characterized in that: the automatic sorting machine comprises a forward and reverse rotation arranging and conveying line (1), an industrial robot (2) and a multi-station pressing mechanism (3), wherein a visual mechanism (4) is arranged on the forward and reverse rotation arranging and conveying line (1), and the forward and reverse rotation arranging and conveying line (1), the industrial robot (2), the multi-station pressing mechanism (3) and the visual mechanism (4) are all connected with a control system; the visual mechanism (4) recognizes pipe fitting materials conveyed on the forward and reverse rotation arranging and arranging conveying line (1), the industrial robot (2) grabs and transfers the pipe fitting materials to a vacant position in the multi-station pressing mechanism (3), and the multi-station pressing mechanism (3) detects whether the pipe fitting materials are qualified or not to carry out different treatments.

2. A pipe fitting dry-type press as claimed in claim 1, wherein: the positive and negative rotation arranging and arranging conveying line (1) comprises a machine base (11), wherein a first conveying belt (12) and a second conveying belt (13) are arranged on the machine base (11), a first driving source (14) and a second driving source (15) are arranged on the machine base (11), the first driving source (14) is in driving connection with the first conveying belt (12), the second driving source (15) is in driving connection with the second conveying belt (13), a first guide plate (16) for guiding pipe materials on the first conveying belt (12) to the second conveying belt (13) is arranged on the first conveying belt (12), and a second guide plate (17) for guiding pipe materials on the second conveying belt (13) to the first conveying belt (12) is arranged on the second conveying belt (13); the first driving source (14) drives the first conveying belt (12) and the second driving source (15) drives the second conveying belt (13) to move back and forth reversely, pipe materials on the first conveying belt (12) are conveyed to the second conveying belt (13) through the first guide plate (16), pipe materials on the second conveying belt (13) are returned to the first conveying belt (12) through the second guide plate (17), and finally the pipe materials circulate on the first conveying belt (12) and the second conveying belt (13).

3. A pipe dry press as claimed in claim 1 or claim 2, wherein: the visual mechanism (4) comprises a visual camera (41) positioned above the forward and reverse rotation arranging and arranging conveying line (1) and a visual light source (42) used for being arranged on the upper surface of the forward and reverse rotation arranging and arranging conveying line (1), the visual light source (42) is connected into a square shape, and the visual light source (42) and the visual camera (41) are both connected with the control system.

4. A pipe fitting dry pressing machine as defined in claim 3, wherein: the square visual light source (42) is fixed on the upper surface of the forward and reverse rotation whole row material arranging conveying line (1) through a fixing frame (43).

5. A pipe dry press as claimed in claim 1 or 2 or 4, wherein: the multi-station pressing mechanism (3) comprises a supporting frame (31), a pressing machine (32) with a plurality of stations is arranged on the supporting frame (31), a pushing cylinder (33) is arranged on each station of the pressing machine (32), the stations of the pressing machine (32) and the pushing cylinders (33) are in one-to-one correspondence, and the stations of the pressing machine (32) and the pushing cylinders (33) are horizontally arranged.

6. The tubular dry pressing machine according to claim 5, wherein: one side of the pressing machine (32) is provided with a waste material receiving hopper (34), the pushing cylinder (33) pushes pipe fitting materials on corresponding stations on the pressing machine (32) into the waste material receiving hopper (34), the other side of the pressing machine (32) is provided with a qualified material transition plate (35), and a movable material containing turnover box is placed below the qualified material transition plate (35).

7. A pipe dry press as claimed in claim 1 or 2 or 4 or 6, wherein: the multi-station pressurizing mechanism is characterized by further comprising a machine body (5), wherein the industrial robot (2) is located inside the machine body (5), the multi-station pressurizing mechanism (3) is located in the machine body (5), and the control system is located on the machine body (5).