CN219986603U - Through type welding workstation - Google Patents

Through type welding workstation Download PDF

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Publication number
CN219986603U
CN219986603U CN202321327980.7U CN202321327980U CN219986603U CN 219986603 U CN219986603 U CN 219986603U CN 202321327980 U CN202321327980 U CN 202321327980U CN 219986603 U CN219986603 U CN 219986603U
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China
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welding
guide rail
working
area
combined
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CN202321327980.7U
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Inventor
杨宗友
王兆博
马文翔
高德祥
毕龙胜
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Hangzhou Xo Lift Co Ltd
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Hangzhou Xo Lift Co Ltd
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Abstract

The utility model relates to the field of welding industrial automation, in particular to a through type welding workstation; compared with the prior art, the tooling platform designed on the sliding table base is arranged at the two ends of the combined guide rail, and during processing, the tooling platform moves from the two ends to the welding area arranged in the middle of the combined guide rail to carry out welding work, and can be used for unidirectional assembly line welding work, so that the problem that the prior art cannot simultaneously have a unidirectional assembly line and bidirectional single-wire welding work mode is solved, and meanwhile, a welding working room is arranged in the welding area, thereby isolating the welding area from the working area and avoiding harm to health due to harmful gas leakage generated during welding in the welding area; the utility model has the effects of wide application range and suitability for welding workpieces with various varieties and specifications.

Description

Through type welding workstation
Technical Field
The utility model relates to the field of welding industrial automation, in particular to a through type welding workstation.
Background
At present, most of the working areas of welding work stations in the prior art are fixed, and are not suitable for a pipelined high-work-capacity and high-efficiency working mode.
Secondly, in the double-slipway robot welding workstation with the publication number of CN210281209U, although the technology is provided with double slide rails, the welding workstation is suitable for being installed between double-line pipelines and can participate in welding work of two pipelines at the same time, but the pipeline processing efficiency of single lines is low, the welding workstation cannot be suitable for a single-line bidirectional pipeline with multiple stations, and the welding robot cannot complete cooperative work of equipment and unloading at the same time during welding, and feeding, welding and discharging are needed to be carried out according to steps, so that the working efficiency is greatly reduced.
Disclosure of Invention
The utility model provides a through type welding workstation, which solves the problem that the technology cannot be simultaneously applied to unidirectional pipeline work and single-wire bidirectional work.
Secondly, the problem that the work efficiency is reduced due to the fact that equipment and unloading work cannot be completed simultaneously during welding in the technology is solved.
In order to solve the problems, the utility model provides the following technical scheme:
a through type welding workstation comprises a welding system, a slipway base, an electric control system, a dust removal system, a welding working room and a travelling crane system. The welding system comprises a welding robot and a gun cleaner. The sliding table base comprises a tool platform and a combined guide rail, and the dust removing system comprises dust removing equipment, PM2.5 detection equipment and a dust removing pipeline. The sliding table base comprises a tool platform and a combined guide rail, the combined guide rail comprises a linear guide rail and a diagonal rack guide rail, the combined guide rail penetrates through the whole through type welding workstation, a welding area is arranged in the middle of the combined guide rail, working areas are arranged outside the welding area and at two ends of the combined guide rail, the tool platform is located at two ends of the combined guide rail and matched with the combined guide rail at the bottom, and the tool platform can freely slide along the combined guide rail.
The combined guide rail comprises a linear guide rail and a diagonal rack guide rail, the linear guide rail is formed by two linear outer rails which are placed in parallel at intervals, connecting plates perpendicular to the outer rails are arranged between the two outer rails, the connecting plates are arranged between the two outer rails at equal intervals and parallel to each other, the connecting plates are connected with and fix the two outer rails, so that the linear guide rail is good in stability when in operation, the diagonal rack guide rail is a linear guide rail, the bottom end of the diagonal rack guide rail is fixed with the connecting plates, a plurality of diagonal racks are arranged at the top end of the diagonal rack guide rail, the diagonal racks are integrally formed with the diagonal rack guide rail, and the diagonal rack guide rail is positioned on a bisector which is parallel to the outer rails and bisects the linear guide rail between the two outer rails. The translation action of the tooling platform is realized by a combined mode of helical rack transmission and linear guide rail guiding on the combined guide rail, so that the whole welding production process is in a stable working state.
The tool platform is of a rectangular frame structure, the bottom of the tool platform is matched with the linear guide rail and the inclined rack guide rail on the combined guide rail, the tool platform can slide along the free bidirectional translation of the combined guide rail, and a clamping mechanism is arranged on the tool platform.
The middle part of the combined guide rail is provided with a rectangular welding area, the welding system is arranged in the welding area, and the bottom of the combined guide rail is welded with a plurality of symmetrical equally-spaced supporting legs. The welding system is characterized in that a welding working room is arranged in the welding area, the welding system is arranged in the welding working room, the welding working room is a closed glass room and separates the welding area from the working area, the welding working room is a normally closed glass room, the damage to station workers caused by harmful gas leakage during welding is avoided, reinforcing sectional bars are welded on the side face of the welding working room body and used for reinforcing the integral strength of the welding working room, symmetrical driving systems are erected outside the welding working room, the driving systems are required to be arranged near the working area, the nearby blanking area and the material area are arranged in the working range of the driving system, and the driving systems are used for hoisting the blanking area and the material area near the working area, so that the labor cost is reduced, and the working efficiency is improved.
The working areas are respectively arranged at two ends of the combined guide rail close to the welding area, the periphery of the working areas is provided with a blanking area and a material area in the working range of the travelling crane system, and the tooling platforms are arranged in the working areas.
The welding system comprises a welding robot and a gun cleaner, wherein the welding robot is symmetrically arranged in a welding area through a combined guide rail, the welding robot is controlled by an electric control system, a working task is realized through a built-in PLC programming working program of the electric control system, the robot is provided with two opposite units, when the welding robot is changed to a bidirectional single-wire mode, two directions can be respectively operated, and when the welding robot is changed to a unidirectional pipeline mode, the working pressure of the single unit can be effectively reduced.
The gun cleaner is arranged around the welding robot and connected with the electric control system, and the welding gun is automatically cleaned at regular time when the welding robot does not work through the electric control system, so that the maintenance cost can be reduced, the influence on the welding precision is avoided, and the welding quality is ensured.
Preferably, the clamping mechanism on the tooling platform is used for clamping workpieces for welding, and different clamping modules can be arranged on different workpieces by the clamping mechanism on the tooling platform so as to be convenient for welding workpieces of more varieties and specifications.
Preferably, the tool platform is provided with a linear rail aiming at the parameterized component, and adjusts positioning clamps of different modules along with the size of the workpiece and the relative position change between the workpieces, ensures that the clamps do not loose and slide, and is compatible with positioning and clamping of multiple varieties and specifications of workpieces.
Preferably, each tool platform is provided with an independent driving system, after loading is completed, the servo motor gear rotates, and the translation action of the tool platform is realized through a combined mode of helical rack transmission on the combined guide rail and linear guide rail guiding, so that the whole welding production process is in a stable working state.
Preferably, the arc light-proof brown protective film is stuck on the outer surface of the wall of the welding workshop, so that the harm to staff caused by strong light emitted during welding in a welding area is avoided.
Preferably, stations are arranged around the working area, and the stations are mainly used for controlling the crane system to hoist and finish workpiece loading and unloading work because the welding is fully automatic.
Preferably, the dust pelletizing system comprises dust pelletizing equipment, PM2.5 check out test set and dust removal pipeline, dust pelletizing equipment and PM2.5 check out test set establish outside the weldment work room, access through the dust removal pipeline in the weldment work room, when carrying out welding work in the weldment work room, PM2.5 check out test set begins to detect room interior air PM2.5 content, and when PM2.5 check out test set detected PM2.5 content too high, drive through electrical system dust pelletizing equipment carries out dust removal work to avoid too high PM2.5 to influence air quality.
Compared with the prior art, the utility model has the beneficial effects that: the utility model mainly controls the welding work by an electric control system, and has high degree of automation and lower risk.
The clamping mechanism of the tool platform can be provided with different clamp modules aiming at different workpieces, can be suitable for welding various workpieces with different specifications, and has wider application range.
According to the station, only the traveling crane system is operated to carry out feeding and discharging tasks on the tool platform in the working area, so that the professional threshold of workers is effectively reduced, and the working cost is reduced.
The welding working room provided by the utility model separates the welding area from the working area, and meanwhile, the arc light-proof brown protective film is stuck on the outer surface of the wall of the welding working room, so that the leakage of harmful gas during welding is avoided, and the damage of strong light generated during welding to station staff is avoided.
According to different working requirements, the utility model can adjust the modes of unidirectional pipeline work and bidirectional single-line work, when the utility model works in unidirectional pipeline work, only one station is kept to carry out work piece feeding tasks, the working mode can be embedded into the pipeline to form a complete pipeline, and the mode is used for pipeline work with high automation degree and has the effect of wide application range.
When the utility model works in a bidirectional single-wire mode, the double-station welding machine is double-station at the moment, a workpiece moves from two ends of the combined guide rail to the welding area, and finishes feeding work in the working area, and returns to the original working area to finish discharging tasks when welding is finished.
Drawings
Fig. 1 is a schematic top view of an overall structure according to a first embodiment of the present utility model.
Fig. 2 is a schematic top view of a bonding pad according to a first embodiment of the present utility model.
Fig. 3 is a schematic front view of a sliding table base according to a first embodiment of the present utility model.
Fig. 4 is a schematic front view of the overall structure of a second embodiment of the present utility model.
In the figure: welding system 1, welding robot 1.1, gun cleaner 1.2, robot controller 1.3, slip table base 2, frock platform 2.1, fixture 2.1.1, combination guide rail 2.2, linear guide rail 2.2.1, diagonal rack guide rail 2.2.2, supporting leg 2.2.3, connecting plate 2.2.4, station 3, dust pelletizing system 4, material district 5, driving system 6, unloading district 7, work district 8, welding district 9, welding studio 10.
Description of the embodiments
The following description of the embodiments of the present utility model will be made with reference to the accompanying drawings, in which the technical solutions of the embodiments of the present utility model will be clearly and completely described, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, 2 and 3, a first embodiment is shown.
The first embodiment is a through type welding workstation, which comprises a welding system 1, a sliding table base 2, a dust removing system 4, a traveling system 6 and a welding working room 10.
The welding system comprises a welding robot 1.1 and a gun cleaner 1.2, wherein the welding robot 1.1 is symmetrically arranged in a welding zone through a combined guide rail 2.2, the welding robot is controlled by an electric control system, work tasks are realized through a built-in PLC programming working program of the electric control system, the robot is provided with two opposite machine positions, when the welding robot is changed to a bidirectional single-wire mode, two-way operation can be respectively carried out, and when the welding robot is changed to a unidirectional pipeline mode, the working pressure of the single machine position can be effectively reduced.
The gun cleaner 1.2 is arranged around the welding robot, the gun cleaner 1.2 is connected with the electric control system, and the welding gun is automatically cleaned when the welding robot does not work through the electric control system, so that the maintenance cost can be reduced, and the influence on the welding precision is avoided.
The welding robot further comprises a robot controller 1.3, and the robot controller 1.3 mainly comprises a main control part, a servo drive part, a built-in PLC (programmable logic controller) and the like. In addition to controlling the robot operation, input/output control and the like may be realized. The main control part generates a working program according to the information provided by the teaching programmer, calculates the program, calculates the motion instruction of each shaft and gives the motion instruction to the servo drive; the servo driving part processes the instruction from the main control to generate servo driving current to drive the servo motor; the built-in PLC is used for mainly controlling input and output. In addition, when the robot works, the control cabinet sends a welding instruction to the welding machine through the input and output interface and monitors the working condition of the welding machine.
The sliding table base 2 comprises a tooling platform 2.1 and a combined guide rail 2.2, wherein the tooling platform 2.1 is of a rectangular frame structure, the bottom of the tooling platform 2.1 is matched with a linear guide rail 2.2.1 and a diagonal rack guide rail 2.2.2 on the combined guide rail 2.2, so that the tooling platform 2.1 can freely slide along the combined guide rail 2.2 in a two-way translation manner, and a clamping mechanism 2.1.1 is arranged on the tooling platform 2.1. The fixture platform 2.1 is divided into a plurality of fixture modules aiming at different workpieces, and is positioned and pneumatically clamped through positioning pins and stop blocks with sufficient strength and rigidity. The positioning position of the workpiece is not damaged during clamping, and the shape and the size of the product are ensured to meet the requirements of drawing. The workpiece is not allowed to loose and slide, and larger restraint stress is not generated due to overlarge restraint degree of the workpiece. The tool platform 2.1 is provided with linear rails aiming at parameterized components, and adjusts positioning clamps of different modules along with the size of the workpieces and the relative position change between the workpieces, so that the clamps are ensured not to loose and slide, and the tool platform is compatible with positioning and clamping of multiple varieties and multiple specifications of workpieces. Meanwhile, enough welding and post-welding unloading space is ensured, a tool and a cylinder anti-collision housing are increased, and damage generated during workpiece lifting is avoided.
The combined guide rail 2.2 comprises a linear guide rail 2.2.1 and a diagonal rack guide rail 2.2.2, wherein the linear guide rail 2.2.1 is formed by two linear outer rails which are arranged in parallel at intervals, a connecting plate 2.2.3 perpendicular to the outer rails is arranged between the two outer rails, a plurality of connecting plates are arranged between the two outer rails at equal intervals and parallel to each other, the connecting plates are used for connecting and fixing the two outer rails, so that the linear guide rail 2.2.1 is good in stability when in operation, the diagonal rack guide rail 2.2.2 is a linear guide rail, the bottom end of the diagonal rack guide rail 2.2.2 is fixed with the connecting plate 2.2.3, a plurality of diagonal racks are arranged at the top end of the diagonal rack guide rail, the diagonal racks are integrally formed with the diagonal rack guide rail, and the diagonal rack guide rail is positioned on a bisector parallel to the outer rails and bisecting the linear guide rail between the two outer rails. The translation action of the tooling platform 2.1 is realized by a combined mode of the inclined rack transmission 2.4 on the combined guide rail 2.2 and the guide of the linear guide rail 2.2.1, so that the whole welding production process is in a stable working state.
The working areas 8 are respectively arranged at two ends of the combined guide rail 2.2 close to the welding area, a blanking area 7 and a material area 5 are arranged on the periphery of the working areas 8 and in the working range of the travelling system, and the tool platforms 2.1 are arranged in the working areas 8.
The middle part of the combined guide rail 2.2 is provided with a rectangular welding zone 9, the welding system 1 is arranged in the welding zone 9, and the bottom of the combined guide rail 2.2 is welded with a plurality of symmetrical equally-spaced supporting legs 2.2.3. Be equipped with normally closed type weldment work room 10 in the welded zone 9, the weldment work room 10 is normally closed type closed glass room and cuts off welded zone 9 and work zone 8, and the harmful gas leakage that produces when avoiding welding leads to the staff of station to receive the injury, the welding of the room body side of weldment work room has the reinforcement section bar, is used for consolidate the whole intensity of weldment work room, and the symmetrical driving system 6 has been erect in the weldment work room outside, driving system need set up near work zone 8, makes work zone 8 and nearby material district 5 and unloading district 7 all are in driving system's working range is used for hoist and mount unloading district 7 and material district 5 near work zone 8, alleviates the manpower cost of transportation, improves work efficiency.
The arc light-proof brown protective film is stuck on the outer surface of the wall of the welding workshop 10, so that the harm to staff caused by strong light emitted during welding in the welding area 9 is avoided.
The dust pelletizing system comprises dust collecting equipment, PM2.5 check out test set and dust removal pipeline, dust collecting equipment and PM2.5 check out test set are established outside the weldment work room, access through the dust removal pipeline in the weldment work room, when carrying out welding work in the weldment work room, PM2.5 check out test set begins to detect room interior air PM2.5 content, and when PM2.5 check out test set detected PM2.5 content too high, drive through electrical system dust collecting equipment carries out dust removal work to avoid too high PM2.5 to influence air quality.
The first embodiment further comprises an electric control system, wherein the electric control system is used for controlling the welding system 1, the sliding table base 2, the dust removing system 4 and the travelling crane system 6 in a penetrating manner, when the control system receives the information of finishing feeding, a working program is generated, the workpiece is automatically positioned and clamped, and the sliding table base driving system starts to transport the workpiece to a welding station for welding.
According to the working mode, the modes of unidirectional pipeline work and bidirectional single-line work can be adjusted according to different working requirements, when the working mode is used for unidirectional pipeline work, only one station 3 is kept for feeding work pieces, the working mode can be embedded into a pipeline to form a complete pipeline, and the working mode is used for pipeline work with high automation degree and has the effect of wide application range.
When the first embodiment works in a bidirectional single-wire mode, the double-station welding machine is double-station at the moment, the workpiece moves from the two ends of the combined guide rail 2.2 to the welding area 9, the feeding work is finished in the working area 8, and the workpiece returns to the original working area 8 to finish the feeding task when the welding is finished, so that the working mode has extremely high working efficiency compared with the welding of a common assembly line.
Referring to fig. 4, the second embodiment is shown.
Referring to fig. 4, the second embodiment is a through welding workstation, and the second embodiment is a working mode of unidirectional assembly line operation, and is suitable for being connected into a workpiece processing and welding assembly line, and the second embodiment comprises a welding system 1, a sliding table base 2 and a station 3.
The welding system is located in an open space and comprises a welding robot 1.1, a gun cleaner 1.2 and a robot controller 1.3, wherein the welding robot is provided with two opposite machine positions, the gun cleaner 1.2 and the robot controller 1.3 are installed together through a box body, and the gun cleaner 1.2 is installed at the top end of the box body and is automatically controlled through the robot controller so as to achieve the effect of timing automatic cleaning of the welding robot.
The sliding table base 2 comprises a tool platform 2.1 and a combined guide rail 2.2, wherein the tool platform is arranged on the combined guide rail and can slide along the processing direction of the assembly line, and a clamping mechanism 2.1.1 is arranged on the tool platform and is used for clamping a workpiece and can be used for replacing different clamping mechanisms according to the workpiece; the combined guide rail 2.2 comprises a linear guide rail 2.2.1, a diagonal rack guide rail 2.2.2, supporting legs 2.2.3 and a connecting plate 2.2.4, and the combined guide rail 2.2 is the same as the first embodiment, but the second embodiment is not provided with a working area 8, a material area 5 and a blanking area 7, a travelling crane system 6 arranged at the working area 8 is in a non-working state, the working procedure operation of loading and unloading is carried out through the front end of a production line, the welding working room of the second embodiment is normally open, so that the production line saves cost, and because the production line is processed into high-automation production, the station 3 is only a mobile observation station post, only the working states of the welding system and a sliding table base are required to be regularly patrolled and recorded, thereby being beneficial to saving the cost of people and improving the efficiency.
The foregoing description is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, and any simple modification, variation and equivalent transformation made to the above embodiment according to the technical substance of the present utility model still fall within the scope of the technical solution of the present utility model.

Claims (10)

1. The utility model provides a through type welding workstation, includes welding system (1), slip table base (2), dust pelletizing system (4), its characterized in that the slip table base includes frock platform (2.1) and combination guide rail (2.2), the combination guide rail includes linear guide (2.2.1) and helical rack guide rail (2.2.2), the combination guide rail runs through whole through type welding workstation, and the middle part of combination guide rail is equipped with welded zone (9) the welded zone is outer and is equipped with workspace (8) at the both ends of combination guide rail, frock platform is located in the workspace and bottom and combination guide rail cooperation, frock platform can freely slide along the combination guide rail.
2. A through-type welding station according to claim 1, characterized in that the combined rail comprises a linear rail (2.2.1) consisting of two straight outer rails placed in parallel with a spacing, and that between the two outer rails there are provided several connecting plates (2.2.4) perpendicular to the outer rails and equally spaced apart, which connect and fix the two outer rails.
3. The through-type welding workstation according to claim 1, characterized in that the combined rail further comprises a diagonal rack rail (2.2.2), which is rectilinear, provided with a diagonal rack at the top and fixed with a connecting plate (2.2.4) at the bottom, which diagonal rack rail is arranged parallel to the outer rails on a bisector between the two outer rails.
4. A through-type welding workstation as claimed in claim 1, 2 or 3, characterized in that the tooling platform (2.1) is of rectangular frame structure, is mounted in the working areas (8) at both ends of the combined guide rail, and is provided with a clamping mechanism (2.1.1).
5. A through-type welding workstation as claimed in claim 1, characterized in that the combined rail (2.2) further comprises support legs (2.2.3), that a number of symmetrical equally spaced support legs are welded to the bottom of the combined rail, and that a welding zone (9) is provided in the central region of the combined rail, in which welding zone a welding system (1) is provided.
6. The through type welding workstation according to claim 1, wherein a welding working room (10) is arranged in the welding area (9), the welding working room is a normally closed glass room and is used for isolating the welding area (9) and the working area (8), reinforcing sectional materials are welded on the side face of the room body of the welding working room, and symmetrically distributed travelling crane systems (6) are erected outside the welding working room.
7. The through type welding workstation as claimed in claim 6, characterized in that working areas are respectively arranged at two ends of the combined guide rail which is outside the welding area (9) and is close to the welding area, a blanking area (7) and a material area (5) are arranged at the periphery of the working areas and in the working range of the travelling crane system (6), and the tooling platforms are arranged in the working areas.
8. The through-going welding workstation of claim 1 or 5, characterized in that the welding system (1) comprises a welding robot (1.1) and a gun cleaner (1.2), the welding robot being symmetrically arranged in a welding zone with a combined guide rail, the gun cleaner being arranged around the welding robot.
9. The through type welding workstation as recited in claim 1, characterized in that the dust removal system (4) comprises dust removal equipment, a PM2.5 detection device and a dust removal pipeline, and the dust removal equipment and the PM2.5 detection device are arranged outside a welding working room and are connected into the welding glass room through the dust removal pipeline.
10. The through type welding workstation as recited in claim 6, wherein an arc light-proof brown protective film is attached to an outer wall of the welding shop (10).
CN202321327980.7U 2023-05-29 2023-05-29 Through type welding workstation Active CN219986603U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321327980.7U CN219986603U (en) 2023-05-29 2023-05-29 Through type welding workstation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321327980.7U CN219986603U (en) 2023-05-29 2023-05-29 Through type welding workstation

Publications (1)

Publication Number Publication Date
CN219986603U true CN219986603U (en) 2023-11-10

Family

ID=88610858

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321327980.7U Active CN219986603U (en) 2023-05-29 2023-05-29 Through type welding workstation

Country Status (1)

Country Link
CN (1) CN219986603U (en)

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