CN210649225U - Door leaf built-in fitting automatic welder - Google Patents
Door leaf built-in fitting automatic welder Download PDFInfo
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- CN210649225U CN210649225U CN201921371769.9U CN201921371769U CN210649225U CN 210649225 U CN210649225 U CN 210649225U CN 201921371769 U CN201921371769 U CN 201921371769U CN 210649225 U CN210649225 U CN 210649225U
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- door leaf
- automatic welding
- embedded parts
- lifting frame
- welding device
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- 239000000463 material Substances 0.000 claims abstract description 50
- 238000003466 welding Methods 0.000 claims abstract description 32
- 230000007704 transition Effects 0.000 claims description 12
- 238000000605 extraction Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 description 8
- 210000000078 claw Anatomy 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
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Abstract
The utility model discloses a door leaf built-in fitting automatic welder belongs to automatic weld equipment technical field, and this scheme includes the board, and one side is provided with supply mechanism, shedding mechanism, conveyer belt and operation platform on the board, and supply mechanism is including setting up in the anchor nail feeding mechanism of the sheet material feeding mechanism of conveyer belt one end and operation platform one side, and the last positioning mechanism that is provided with of operation platform carries out the location clamp to the sheet material and presss from both sides tightly, and operation platform one side is provided with an at least automatic welding robot, the utility model discloses realize automatic feeding, automatic weld and automatic discharge function, improve built-in fitting production efficiency, need not staff's manual welding, reduce staff intensity of labour.
Description
Technical Field
The utility model relates to a belong to automatic weld equipment technical field, especially relate to a door leaf built-in fitting automatic welder.
Background
The embedded part comprises a bottom plate and four anchor bolts welded on the bottom plate, and the embedded part is used as the embedded part after being combined.
The traditional production method is manual welding, a bottom plate is placed on a workbench, one hand is used for holding an anchor to be aligned to a welding position, and the other hand is used for holding a welding torch to weld the anchor; therefore, the labor intensity of workers is high, the workers are damaged in welding smoke dust for a long time, in addition, the perpendicularity of the anchor nail of the embedded part and the bottom plate has certain requirements, so that good perpendicularity is difficult to guarantee during manual welding, and in order to obtain good perpendicularity, the workers are required to adjust for many times, so that the problems of low production efficiency and low productivity are inevitably caused.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model discloses realize automatic feeding, automatic weld and automatic discharge function, improve built-in fitting production efficiency, need not the manual welding of staff, reduce staff intensity of labour.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a door leaf built-in fitting automatic welder, includes the board, its characterized in that, the board on one side be provided with supply mechanism, shedding mechanism, conveyer belt and operation platform, supply mechanism and shedding mechanism are located the board both ends respectively, supply mechanism include sheet material feeding mechanism and rivet feeding mechanism, sheet material feeding mechanism set up in the conveyer belt input, rivet feeding mechanism set up in operation platform one side, shedding mechanism set up in the conveyer belt output, operation platform on be provided with positioning mechanism and operation platform body sliding connection, operation platform one side be provided with an at least automatic welding robot.
Further, the sheet material supply device comprises a first lifting frame and a sheet material grabbing portion, a sheet material inductor is arranged on the first lifting frame, and the sheet material grabbing portion is arranged on the machine table and located between the first lifting frame and the input end of the conveying belt.
Further, the sheet material snatch portion including extending to the electronic guide rail of first crane, portal frame and electromagnet, electromagnet slidable mounting is on the portal frame, and electromagnet is provided with Y axle servo motor, and portal frame both ends slidable mounting is on the guide rail, and the portal frame both ends are provided with X axle servo motor, and X axle servo motor is located electronic guide rail and is connected with portal frame both ends stabilizer blade.
Further, the anchor supply device include vibration dish and anchor placement portion, vibration dish fixed mounting is located operation platform one side on the board, the anchor placement portion is located between the discharge end of vibration dish and the operation platform.
Furthermore, the anchor placing part comprises a rotary clamping jaw and a clamping cylinder positioned at the discharge end of the vibration disc.
Furthermore, positioning mechanism include square chuck and linear electric motor, square chuck fixed mounting is on linear electric motor, linear electric motor screw rod length span whole operation platform.
Furthermore, the discharging mechanism comprises a second lifting frame and a finished material grabbing part, and the finished material grabbing part and the plate material grabbing part are the same in structure.
Furthermore, a transition mechanism is arranged between the conveyor belt and the operation platform.
Furthermore, transition mechanism including removing frame and flexible electromagnetic chuck, flexible electromagnetic chuck fixed mounting removes on the frame, removes frame both ends fixed mounting on the board.
Furthermore, the lower parts of the first lifting frame and the second lifting frame are provided with openings, and the fully loaded lifting frame can convey away finished materials or externally load the plates into the lifting frame through an external carrying tool.
The utility model has the advantages that
The utility model provides a pair of door leaf built-in fitting automatic welder, first crane and snatch the portion and transport the sheet material to work platform, vibration dish and anchor nail place the portion with the anchor nail place realize automatic feeding, automatic welding robot with the anchor nail welding on the sheet material, the welding back, will become the material by conveyer belt and the tongs of unloading and transport to second crane automatic discharge, improve built-in fitting production efficiency, need not the manual welding of staff, reduce staff intensity of labour.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural view of the anchor placing part of the present invention;
FIG. 3 is a schematic view of the combination of the sheet material supply device and the transition mechanism of the present invention;
description of reference numerals: the automatic welding machine comprises a machine table 1, a conveyor belt input end 11, a conveyor belt output end 12, a first lifting frame 13, an opening 131, a second lifting frame 14, an operation platform 2, a positioning mechanism 21, an electric guide rail 3, a portal frame 31, a Y-axis servo motor 33, a vibration disc 4, an anchor nail placing part 41, a clamping cylinder 42, a rotary clamping jaw 43, a moving frame 51, a moving guide rail 5, a rope cylinder 52, an electromagnetic suction cup 53 and an automatic welding robot 6.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout, and which are illustrated in the following description with reference to the accompanying drawings, and which are meant to be illustrative only and not to be construed as limiting the invention, and the description is therefore intended to be illustrative only, and the practice of the inventive concepts herein is not limited solely to the exemplary embodiments described herein and the illustrations in the drawings, which are not limiting.
As shown in fig. 1-2:
example 1
The utility model provides a door leaf built-in fitting automatic welder, includes board 1, board 1 on one side be provided with supply mechanism, shedding mechanism, conveyer belt and operation platform 2, supply mechanism and shedding mechanism are located 1 both ends of board respectively, supply mechanism include sheet material feeding mechanism and rivet feeding mechanism, sheet material feeding mechanism set up in conveyer belt input 11, rivet feeding mechanism set up in operation platform 2 one side, shedding mechanism set up in conveyer belt output 12, operation platform 2 on be provided with positioning mechanism 21 and 2 body sliding connection of operation platform, 2 both sides of operation platform be provided with four automatic welding robots 6.
The plate material supply device comprises a first lifting frame 13 and a plate material grabbing part, wherein a plate material inductor is arranged on the first lifting frame 13 and is respectively positioned at the tops of four supporting columns of the lifting frame, and the plate material grabbing part is arranged on the machine table 1 and is positioned between the first lifting frame 13 and the conveying belt input end 11.
The plate grabbing portion comprises an electric guide rail 3 extending to the first lifting frame 13, a portal frame 31 and an electromagnetic chuck 53, the electromagnetic chuck 53 is slidably mounted on the portal frame 31, the electromagnetic chuck 53 is provided with a Y-axis servo motor 33, two ends of the portal frame 31 are slidably mounted on the guide rail, two ends of the portal frame 31 are provided with an X-axis servo motor, and the X-axis servo motor is located in the electric guide rail 3 and connected with two end support legs of the portal frame 31.
The anchor supply device comprises a vibration disc 4 and an anchor placing part 41, wherein the vibration disc 4 is fixedly arranged on the machine table 1 and positioned on one side of the operation platform 2, and the anchor placing part 41 is positioned between the discharging end of the vibration disc 4 and the operation platform 2.
The anchor placing portion 41 includes a rotary claw 43 and a clamp cylinder 42 at the discharge end of the vibration plate 4.
The positioning mechanism 21 comprises a square chuck and a linear motor, the square chuck is fixedly arranged on the linear motor, and the length of a screw rod of the linear motor stretches across the whole operation platform 2.
The discharging mechanism comprises a second lifting frame 14 and a finished material grabbing part, and the finished material grabbing part and the plate material grabbing part are the same in structure.
A transition mechanism is arranged between the conveyor belt and the operation platform 2.
The transition mechanism comprises a moving frame 51 and a telescopic electromagnetic chuck 53, the telescopic electromagnetic chuck 53 is fixedly installed on the moving frame 51, and two ends of the moving frame 51 are fixedly installed on the machine table 1.
The first crane 13 and the second crane 14 are provided with openings 131 at the lower part, and the full crane can transport the finished material away by an external carrier or load the plate material into the crane from the outside.
The working principle is as follows:
firstly, the plates with the anchor holes, which are orderly arranged in the array, are placed on the supporting plate and transported by the trolley, and the equipment is started to push the trolley into the interior through the opening 131 of the first lifting frame 13.
Then, the first lifting frame 13 lifts the plate upwards to the top, the plate triggers a plate sensor, and then the electromagnetic chuck 53 of the plate grabbing part moves to the position right above the plate under the control of the X-axis servo motor and moves to the front end of the array under the control of the Y-axis servo motor 33. The electromagnetic chuck 53 acts to adsorb the first plate, the operations are repeated, the plates are grabbed line by line, and the first lifting frame 13 lifts the second plate until no material is sensed by the sensors.
After the plate is grabbed, the plate grabbing part conveys the plate to the conveying belt, the conveying belt conveys the plate to the transition mechanism, the electromagnetic chuck 53 of the transition mechanism adsorbs the plate and then moves the plate to the positioning mechanism 21, and the plate is placed on the square chuck.
The square chuck clamps the plate, the rivet supply part is used for conveying the rivets through the vibration disc 4, when the rivets reach the discharge port, the clamping cylinder 42 clamps the rivets, then the rotary clamping jaw 43 clamps the rivets, the clamping cylinder 42 is loosened, the rotary clamping jaw 43 rotates 90 degrees towards the square chuck, the two rivets are placed in rivet holes in the right side of the plate, the square chuck conveys the plate to the automatic welding robot 6, the automatic welding robot 6 in the right side welds the placed rivets, meanwhile, the rivet supply part places the rivets in the rivet holes in the left side of the plate, and then the rivet supply part moves the rivets to the next group of automatic welding robots 6 to be welded.
The welded embedded parts are grabbed and placed on the conveyor belt by the transition mechanism in the discharging direction, the conveyor belt conveys the embedded parts to a finished material grabbing part for discharging, the welded embedded parts are arranged on the first lifting frame 13 one by one, and the first lifting frame 13 descends after being fully loaded to wait for the material transporting trolley to transport.
Example 2
The utility model provides a door leaf built-in fitting automatic welder, includes board 1, board 1 on one side be provided with supply mechanism, shedding mechanism, conveyer belt and operation platform 2, supply mechanism and shedding mechanism are located 1 both ends of board respectively, supply mechanism include sheet material feeding mechanism and rivet feeding mechanism, sheet material feeding mechanism set up in conveyer belt input 11, rivet feeding mechanism set up in operation platform 2 one side, shedding mechanism set up in conveyer belt output 12, operation platform 2 on be provided with positioning mechanism 21 and 2 body sliding connection of operation platform, 2 one side of operation platform be provided with two automatic welding robots 6.
The plate material supply device comprises a first lifting frame 13 and a plate material grabbing part, wherein a plate material inductor is arranged on the first lifting frame 13, and the plate material grabbing part is arranged on the machine table 1 and is positioned between the first lifting frame 13 and the conveying belt input end 11.
The plate grabbing portion comprises an electric guide rail 3 extending to the first lifting frame 13, a portal frame 31 and an electromagnetic chuck 53, the electromagnetic chuck 53 is slidably mounted on the portal frame 31, the electromagnetic chuck 53 is provided with a Y-axis servo motor 33, two ends of the portal frame 31 are slidably mounted on the guide rail, two ends of the portal frame 31 are provided with an X-axis servo motor, and the X-axis servo motor is located in the electric guide rail 3 and connected with two end support legs of the portal frame 31.
The anchor supply device comprises a vibration disc 4 and an anchor placing part 41, wherein the vibration disc 4 is fixedly arranged on the machine table 1 and positioned on one side of the operation platform 2, and the anchor placing part 41 is positioned between the discharging end of the vibration disc 4 and the operation platform 2.
Further, the anchor placing portion 41 includes a rotary clamping jaw 43 and a clamping cylinder 42 at the discharging end of the vibration plate 4.
The positioning mechanism 21 comprises a square chuck and a linear motor, the square chuck is fixedly arranged on the linear motor, and the length of a screw rod of the linear motor stretches across the whole operation platform 2.
In this embodiment, square chuck bottom is provided with the rotary disk, places the anchor back of one side, and the rotary disk is rotatory to be carried out the anchor to the opposite side and place, and automatic welding robot is all welded the anchor of placing simultaneously, has reduced equipment cost and volume.
The discharging mechanism comprises a second lifting frame 14 and a finished material grabbing part, and the finished material grabbing part and the plate material grabbing part are the same in structure.
A transition mechanism is arranged between the conveyor belt and the operation platform 2.
The transition mechanism comprises a moving frame 51 and a telescopic electromagnetic chuck 53, the telescopic electromagnetic chuck 53 is fixedly installed on the moving frame 51, and two ends of the moving frame 51 are fixedly installed on the machine table 1.
The first crane 13 and the second crane 14 are provided with openings 131 at the lower part, and the full crane can transport the finished material away by an external carrier or load the plate material into the crane from the outside.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art. It should be noted that the technical features not described in detail in the present invention can be implemented by any prior art.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921371769.9U CN210649225U (en) | 2019-08-22 | 2019-08-22 | Door leaf built-in fitting automatic welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921371769.9U CN210649225U (en) | 2019-08-22 | 2019-08-22 | Door leaf built-in fitting automatic welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210649225U true CN210649225U (en) | 2020-06-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921371769.9U Active CN210649225U (en) | 2019-08-22 | 2019-08-22 | Door leaf built-in fitting automatic welder |
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| CN (1) | CN210649225U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112404764A (en) * | 2020-10-30 | 2021-02-26 | 阮金妮 | Automatic welding method for metal sheet |
| CN112917035A (en) * | 2021-01-27 | 2021-06-08 | 安徽中科春谷激光产业技术研究院有限公司 | Automatic assembly welding device and method for embedded part |
-
2019
- 2019-08-22 CN CN201921371769.9U patent/CN210649225U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112404764A (en) * | 2020-10-30 | 2021-02-26 | 阮金妮 | Automatic welding method for metal sheet |
| CN112404764B (en) * | 2020-10-30 | 2022-05-24 | 江门市新会区亿诺五金制品有限公司 | Automatic welding method for metal sheet |
| CN112917035A (en) * | 2021-01-27 | 2021-06-08 | 安徽中科春谷激光产业技术研究院有限公司 | Automatic assembly welding device and method for embedded part |
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