CN108747005A - The welding method of lithium battery pole ear - Google Patents
The welding method of lithium battery pole ear Download PDFInfo
- Publication number
- CN108747005A CN108747005A CN201810587577.5A CN201810587577A CN108747005A CN 108747005 A CN108747005 A CN 108747005A CN 201810587577 A CN201810587577 A CN 201810587577A CN 108747005 A CN108747005 A CN 108747005A
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- China
- Prior art keywords
- cylinder
- feeding
- fixed
- lithium battery
- nickel sheet
- Prior art date
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- Granted
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 82
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 82
- 238000003466 welding Methods 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 22
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 166
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 83
- 238000012360 testing method Methods 0.000 claims abstract description 52
- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 238000007599 discharging Methods 0.000 claims description 64
- 238000013519 translation Methods 0.000 claims description 36
- 238000002054 transplantation Methods 0.000 claims description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 18
- 229910052802 copper Inorganic materials 0.000 claims description 18
- 239000010949 copper Substances 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000005476 soldering Methods 0.000 claims description 13
- 230000009467 reduction Effects 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 238000007514 turning Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 6
- 230000000630 rising effect Effects 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 claims 3
- 230000000875 corresponding effect Effects 0.000 claims 2
- 241000237858 Gastropoda Species 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000012546 transfer Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/60—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/14—Cells with non-aqueous electrolyte
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The present invention relates to technical field of new energy production.The welding method of lithium battery pole ear, includes the following steps successively:Battery loading, OCV tests, tab cutting, welding feeding, welding and blanking.The advantages of welding method of the lithium battery pole ear is to be automatically performed battery OCV tests, the finishing of lug pattern, lug and nickel sheet welding, high in machining efficiency.
Description
Technical field
The present invention relates to the welding equipments of technical field of new energy production, especially lithium battery pole ear.
Background technology
In lithium battery assembling process, first by battery and tab welding, nickel sheet is then welded again.Before lug and nickel sheet welding also
OCV tests need to be carried out to battery, carrying out finishing to lug cuts, then carries out nickel sheet welding, and existing aforesaid operations pass through mostly
Manually it is aided with related device to be independently performed.
Invention content
The purpose of the invention is to provide one kind being automatically performed battery OCV tests, the finishing of lug pattern, lug and nickel sheet
The welding method of the lithium battery pole ear of welding.
To achieve the goals above, present invention employs following technical schemes:The welding method of lithium battery pole ear, is wrapped successively
Include following step:
(1)Lithium battery in charging tray is transported in feeding conveyer belt device by battery loading, feeding manipulator device, and lithium battery exists
Feeding is carried out in feeding conveyer belt device;
(2)OCV is tested, and lithium battery is carried to and OCV test devices position pair by flat transplantation device from feeding conveyer belt device
It answers in positioning table, OCV test devices carry out OCV tests to the battery in positioning table;
(3)Tab cutting, flat transplantation device will complete the lithium battery that OCV is tested and be transported to and tab cutting dress from positioning table
On the corresponding positioning table of seated position, the lithium battery in the positioning table of tab cutting device position carries out tab cutting;
(4)Feeding is welded, the lithium battery for completing tab cutting is transported to the battery loading station of four degree dials by flat transplantation device;
Nickel sheet is put into the nickel sheet feeding station of four degree dials;
(5)Welding, at four degree dials welding post, nickel sheet is welded on the lug of lithium battery by laser soldering device;
(6)Blanking, discharging robot device carry the lithium battery for completing nickel sheet and tab welding from four indexing discharge stations
To discharging conveyor belts device, lithium battery is transported by discharging conveyor belts device.
Preferably, lifting feeding device includes down fixing rack, lateral side baffle, the first infrared sensor, crane, material
Disk shelves item, the first lead screw transmission component, first motor, first band transmission component, empty tray holder and the first limit sensors;
Tablet is fixed in loading stand under down fixing rack, and lateral side baffle is fixed on down fixing rack, lateral side baffle
Upper end is provided with outside flanging;First infrared sensor is fixed on down fixing rack upper flat plate, for controlling lifting
The height that frame rises;Crane is fitted to by linear bearing on the column of down fixing rack, and crane upper end is provided with
Charging tray shelves item for positioning charging tray;First lead screw transmission component includes the leading screw coordinated by screw pair and leading screw spiral shell
Mother, leading screw both ends are mounted on two tablets of down fixing rack or more, and feed screw nut is mutually fixedly connected with the lower tablet of crane;The
One motor is fixed on down fixing rack;Empty tray holder is arranged in loading stand, is stayed among empty tray holder
There is space to place feeding conveyer belt device;The first limit sensors are provided on down fixing rack for controlling crane lifting
Range;
Feeding manipulator device includes feeding portal frame, the second motor, the second V belt translation component, the first linear guide rail assembly, skin
Band gripping block, traversing mounting plate, the first cylinder, the first sucker mounting bracket and the first sucker;Feeding portal frame is fixed on erecting bed
On plate, the second motor is mounted on feeding portal frame;Traversing mounting plate is mounted on feeding gantry by the first linear guide rail assembly
On frame, the second V belt translation component is mounted on feeding portal frame, and the second motor output shaft connects the second V belt translation component;Traversing peace
Loading board is mutually fixedly connected by belt gripping block with traversing mounting plate;First cylinder is vertically arranged on traversing mounting plate, and first
Telescopic-cylinder end is connected with the first sucker mounting bracket, and the first sucker is mounted on the first sucker mounting bracket;
Feeding conveyer belt device includes feeding conveying chassis, the second motor, third V belt translation component, stock guide, the second cylinder, pressure
Material strip and feeding belt conveyor;Feeding conveying chassis is fixed in loading stand, and the second motor is fixedly mounted on feeding conveying bottom
On frame, the roller of material conveying chassis is imparted power to by third V belt translation component;Stock guide is fixedly mounted on feeding conveying
On chassis, angle is provided on stock guide, stock guide is used to be gradually reduced the channel width of lithium battery;Second cylinder is fixedly installed
Underframe end is conveyed in feeding, binder item is connected with the second Telescopic-cylinder end;Feeding belt conveyor is mounted on feeding and conveys bottom
On frame;Second infrared sensor is fixed on feeding conveying chassis.
Preferably, positioning table include positioning platen, third infrared sensor, third cylinder, turning rolls, idler wheel and
Clamp system;Positioning platen is fixed on by column in loading stand, and the setting of third infrared sensor is positioning below platen, the
Whether in place three infrared sensors for detecting battery;Third cylinder is mounted on by folded plate below positioning platen;Turning rolls is used
In installation idler wheel, turning rolls is arranged on third Telescopic-cylinder end;Clamp system is two, is separately fixed at the two of positioning platen
Side, two are oppositely arranged for clamping battery;
Clamp system includes fold bar, fold bar mounting base, clamps edge, moving rail, plush copper axis pin and the first spring;Turn down bar
Shaft be fitted in fold bar mounting base, fold bar mounting base upper end is fixed on the lower surface of Change-over frame tablet, is pressed from both sides
Tight edge is mounted on by screw on moving rail;Plush copper axis pin one end has plush copper, the other end to be arranged in moving rail, fold bar peace
Dress seat is fitted to by prismatic pair in plush copper axis pin;First spring is socketed in plush copper and turns down the plush copper between bar mounting base
On axis pin.
Preferably, flat transplantation device include translation transporting supports, mobile module, the second limit sensors, the 4th cylinder,
Second linear guide rail assembly, liftable mounting plate, the second suction cup carrier and the second sucker;Transporting supports are translated to be arranged in loading stand
On, mobile module is horizontally installed on translation transporting supports, the first slide plate transverse shifting on mobile module;4th cylinder is vertical
It is fixed on the first slide plate;Second linear guide rail assembly includes the sliding rail and slide being connected by prismatic pair, lifting installation
Plate is mounted on by the second linear guide rail assembly on the first slide plate, and the telescopic end of the 4th cylinder is fixedly connected with liftable mounting plate,
4th cylinder controls liftable mounting plate and moves up and down;Second limit sensors are separately positioned on the first slide plate and liftable mounting plate
On, the second limit sensors are used to limit peak position and the lowest point of liftable mounting plate lifting;Second sucker is set up
It sets on liftable mounting plate, the second sucker is mounted in the second suction cup carrier.
Preferably, OCV test devices include fixed bottom plate, the 5th cylinder, third linear guide assembly, right angle frame, the
Six cylinders, metallic test head mounting bracket, metallic test head and fixed felt;Fixed bottom plate is mounted in loading stand, right angle frame
It is mounted on fixed bottom plate by third linear guide assembly;5th cylinder is fixed on fixed bottom plate, and the 5th cylinder is stretched
Contracting end is mutually fixedly connected with right angle frame, and the 5th cylinder controls right angle frame linear movement;Fixation is located at right angle frame to 6th cylinder vertically
On, metallic test head is mounted on by metallic test head mounting bracket on the 6th Telescopic-cylinder end;Fixed felt is arranged in right angle frame
On, fixed felt position is in below metallic test head, and fixed felt is located at metallic test head on same vertical axis, operates
When lithium battery be between fixed felt and metallic test head.
Preferably, tab cutting device include the 7th cylinder, cut bottom plate, the 4th linear guide rail assembly, cut bearing,
Garbage collection box, the 8th cylinder, the 5th linear guide rail assembly, bottom knife, cutter and lifting knife rest;It cuts bottom plate and is mounted on peace
Fill platen on, cut bearing by the 4th linear guide rail assembly be mounted on cut on bottom plate;7th cylinder, which is fixed at, to be cut
On bottom plate, the connection of the 7th Telescopic-cylinder end cuts bearing, and the control of the 7th cylinder cuts bearing and moved along the 4th linear guide rail assembly;
8th cylinder, which is vertically arranged in, to be cut on bearing, and lifting knife rest is mounted on by the 5th linear guide rail assembly and cuts bearing riser
On, lifting knife rest is connected on the output shaft of the 8th cylinder;Bottom knife, which is fixed at, to be cut on bearing, and cutter setting is rising
It drops on knife rest, bottom knife be in cutter lower section, and bottom knife and cutter be located on same vertical axis, when operation at lithium battery
Between bottom knife and cutter;The setting of garbage collection box is being cut in bearing, and garbage collection box position is in below bottom knife.
Preferably, rotating-table apparatus includes worm type of reduction gearing, the 4th motor, the 4th V belt translation component, encoder group
Part, four degree dials, fixture tripping-gear, nickel sheet tripping-gear and fixture;Worm type of reduction gearing is mounted on installation by bolt
On platen;4th motor is arranged below loading stand, and the 4th motor connects worm and gear by the 4th V belt translation component and slows down
Device, setting encoder component is for controlling four degree dials rotation on worm type of reduction gearing;Four degree dials are mounted on worm and gear
On reducer output shaft, four stations are set in four degree dials, are battery loading station, nickel sheet feeding station, Welder respectively
Position and discharge station are respectively provided with fixture on each station;Battery loading station position corresponds to positioning table, nickel sheet feeding station
Position corresponds to nickel sheet feeding platform, and welding post position corresponds to laser soldering device, and discharge station position corresponds to discharging manipulator dress
It sets;Fixture tripping-gear is arranged in loading stand, and fixture tripping-gear is two groups, and two groups of fixture tripping-gears are respectively to battery
Fixture on feeding station and discharge station is operated;
Nickel sheet tripping-gear is arranged in loading stand, and nickel sheet tripping-gear is two groups, and two groups of nickel sheet tripping-gears are respectively to nickel
Fixture on piece feeding station and discharge station is operated;
Fixture tripping-gear includes the 9th cylinder fixed seat, the 9th cylinder, the 4th infrared sensor, the second idler wheel mounting base and the
Second wheel;9th cylinder is mounted on by the 9th cylinder fixed seat in loading stand, and the second idler wheel passes through the second idler wheel mounting base
Mounted on the 9th Telescopic-cylinder end, at being arranged vertically, the 4th infrared sensor is mounted in the second idler wheel mounting base two idler wheels;
Fixture includes bottom plate, side block blocks, the second clamp system, mobile pedestal, second spring and nickel sheet gripping block;Bottom plate fixation is set
It sets in four degree dials, trepanning is for the detection of the 4th infrared sensor on bottom plate;Side block blocks are fixed on bottom plate;Second clamping machine
Structure is mounted on bottom plate;Mobile pedestal is mounted in bottom plate left end square hole, and nickel sheet gripping block is fitted to shifting by prismatic pair
In moving axis frame, nickel sheet gripping block is pressed on the right side of square hole by the second spring of compression;
Nickel sheet tripping-gear includes erection support, the tenth cylinder and driving lever;Erection support is arranged in loading stand, the tenth cylinder
Level is fixed on erection support, and driving lever is mounted on the tenth cylinder.
Preferably, laser soldering device includes lifting column, handwheel, lifter plate, bonding machine link and laser welding
Machine;Lifting column is fixed in loading stand, and lifting column adjusts the height of lifter plate by rotating handwheel;Bonding machine connects
It connects frame to be arranged on lifter plate, laser-beam welding machine is fixed on bonding machine link;Laser-beam welding machine is by control assembly control
System.
Preferably, discharging conveyor belts device includes discharging support, guide article, discharging belt conveyor, the 5th motor, discharging
Roller and the 5th V belt translation component;Discharging support is arranged in loading stand, and guide item is mounted on discharging support;Guide item position
Above discharging belt conveyor, guide feed end is provided with skewed slot being processed on gradually constraint discharging belt conveyor
Product;5th motor is mounted on discharging support, and the 5th motor is transferred power to by the 5th V belt translation component on discharging roller,
The roller that discharges drives discharging belt conveyor movement.
The welding method of the lithium battery pole ear of above-mentioned technical proposal is used, advantage is to be automatically performed battery OCV tests, pole
The finishing of ear pattern, lug and nickel sheet welding, it is high in machining efficiency.
Description of the drawings
Fig. 1 is the configuration schematic diagram of the embodiment of the present invention.
Fig. 2 is the configuration schematic diagram of the lifting feeding device of the embodiment of the present invention.
Fig. 3 is the configuration schematic diagram of the feeding manipulator device of the embodiment of the present invention.
Fig. 4 is the configuration schematic diagram of the feeding conveyer belt device of the embodiment of the present invention.
Fig. 5 is the structural blast structural schematic diagram of the positioning table of the embodiment of the present invention.
Fig. 6 is the configuration schematic diagram of the clamp system of the embodiment of the present invention.
Fig. 7 is the configuration schematic diagram of the flat transplantation device of the embodiment of the present invention.
Fig. 8 is the configuration schematic diagram of the mobile module of the embodiment of the present invention.
Fig. 9 is the configuration schematic diagram of the OCV test devices of the embodiment of the present invention.
Figure 10 is the configuration schematic diagram of the tab cutting device of the embodiment of the present invention.
Figure 11 is the configuration schematic diagram of the rotating-table apparatus of the embodiment of the present invention.
Figure 12 is the configuration schematic diagram of the fixture tripping-gear of the embodiment of the present invention.
Figure 13 is the configuration schematic diagram of the fixture of the embodiment of the present invention.
Figure 14 is the configuration schematic diagram of the nickel sheet tripping-gear of the embodiment of the present invention.
Figure 15 is the structural schematic diagram of the nickel sheet feeding platform of the embodiment of the present invention.
Figure 16 is the configuration schematic diagram of the laser soldering device of the embodiment of the present invention.
Figure 17 is the configuration schematic diagram of the discharging robot device of the embodiment of the present invention.
Figure 18 is the configuration schematic diagram of the discharging conveyor belts device of the embodiment of the present invention.
Specific implementation mode
The present invention is described further with reference to Fig. 1-Figure 18.
The welding method of lithium battery pole ear, includes the following steps successively:
(1)Lithium battery in charging tray is transported in feeding conveyer belt device by battery loading, feeding manipulator device, and lithium battery exists
Feeding is carried out in feeding conveyer belt device;
(2)OCV is tested, and lithium battery is carried to and OCV test devices position pair by flat transplantation device from feeding conveyer belt device
It answers in positioning table, OCV test devices carry out OCV tests to the battery in positioning table;
(3)Tab cutting, flat transplantation device will complete the lithium battery that OCV is tested and be transported to and tab cutting dress from positioning table
On the corresponding positioning table of seated position, the lithium battery in the positioning table of tab cutting device position carries out tab cutting;
(4)Feeding is welded, the lithium battery for completing tab cutting is transported to the battery loading station of four degree dials by flat transplantation device
a;Nickel sheet is put into the nickel sheet feeding station b of four degree dials;
(5)Welding, at four degree dials welding post c, nickel sheet is welded on the lug of lithium battery by laser soldering device;
(6)Blanking, discharging robot device carry the lithium battery for completing nickel sheet and tab welding from four indexing discharge station d
To discharging conveyor belts device, lithium battery is transported by discharging conveyor belts device.
The welding method of above-mentioned lithium battery pole ear is realized, equipment packet by the lithium battery pole ear equipment as shown in Fig. 1-Figure 18
Include loading stand 13 and lifting feeding device 1, feeding manipulator device 2, feeding conveyer belt device 3, positioning table thereon
4, flat transplantation device 5, OCV test devices 6, tab cutting device 7, rotating-table apparatus 8, nickel sheet feeding platform 9, laser soldering device
10, discharge robot device 11 and discharging conveyor belts device 12.
Lifting feeding device 1 increases displacement volume for placing the charging tray for being loaded with lithium battery;Feeding manipulator device 2 is used
It is transported in feeding conveyer belt device 3 in by the lithium battery lifted in feeding device 1;Feeding conveyer belt device 3 is fixed at
In loading stand 13, the feeding of lithium battery from left to right is realized;There are two positioning tables 4, to be processed for positioning placement
Lithium battery realizes OCV tests and tab cutting process respectively at this;Flat transplantation device 5 is fixed in loading stand 13,
Movement for realizing lithium battery in material conveyer belt apparatus 3, two between positioning table 4 and rotating-table apparatus 8;OCV test dresses
Set 6 and tab cutting device 7 respectively correspond to a positioning table 4, OCV test devices 6 are to the lithium battery on positioning table 4
Open-circuit voltage test is carried out, tab cutting device 7 carries out tab cutting operation to the lithium battery on positioning table 4;Turntable fills
It sets 8 to be fixed in loading stand 13, corresponding operating is carried out for carrying battery to corresponding station;Nickel sheet feeding platform 9 is fixed
It is arranged in loading stand 13, for realizing by nickel sheet feeding to rotating-table apparatus 8;Laser soldering device 10 is in rotating-table apparatus 8
Nickel sheet and lithium battery pole ear carry out laser welding;Processing finished product in rotating-table apparatus 8 is carried to by discharging robot device 11
Discharging conveyor belts device 12;Discharging conveyor belts device is fixed in loading stand 13, for realizing the blanking of finished battery.
As shown in Fig. 2, lifting feeding device 1 include down fixing rack 14, lateral side baffle 15, the first infrared sensor 16,
Crane 17, charging tray shelves item 18, the first lead screw transmission component 19, first motor 110, first band transmission component 111, empty tray are put
Set box 112 and the first limit sensors 113;14 times tablets of down fixing rack are fixed in loading stand 13, lateral side baffle
15 are fixed on down fixing rack 14, and 15 upper end of lateral side baffle is provided with outside flanging, and charging tray is facilitated to be placed in;First is red
Outer sensor 16 is fixed on 14 upper flat plate of down fixing rack, the height for controlling the rising of crane 17;Crane 17
It is fitted to by linear bearing in the four columns of down fixing rack 14,17 upper end of crane is provided with for positioning charging tray
The charging tray shelves item 18 of e;First lead screw transmission component 19 includes the leading screw and feed screw nut coordinated by screw pair, leading screw two
End is mounted on about 14 two tablet of down fixing rack, and feed screw nut is mutually fixedly connected with the lower tablet of crane 17;First electricity
Machine 110 is fixed on down fixing rack 14, and first band transmission component 111 includes active synchronization wheel, driven synchronizing wheel and same
Band is walked, active synchronization wheel and driven synchronizing wheel are separately mounted to the output shaft and the first lead screw transmission component 19 of first motor 110
Lead screw shaft on;Empty tray holder 112 is arranged in loading stand 13, is located at 14 other side of down fixing rack, and empty tray is put
It sets there are space placement feeding conveyer belt device 3 among box 112, empty tray holder 112 is for collecting empty magazine, by feeder
Tool arm device 2, which is realized, to be carried;The first limit sensors 113 are provided on down fixing rack 14 for controlling the lifting of crane 17
Range.
It lifts feeding device 1 at work, is driven by first motor 110, drive and rise by the first lead screw transmission component 19
It drops frame 17 and realizes lifting, be used to stack charging tray e in crane 17, charging tray rising stops after being detected by the first infrared sensor 16
Only, the lithium battery in charging tray e is carried by feeding manipulator device 2, moves rear empty tray empty and sky is transported to by feeding manipulator device 2
Charging tray holder 112 is completed to collect, and then crane 17 continues to rise the height of a charging tray thickness, continues to carry next material
Disk improves the capacity of work.
As shown in figure 3, feeding manipulator device 2 includes feeding portal frame 21, the second motor 22, the second V belt translation component
23, the first linear guide rail assembly 24, belt gripping block 25, traversing mounting plate 26, the first cylinder 27,28 and of the first sucker mounting bracket
First sucker 29;Feeding portal frame 21 is fixed in loading stand 13, and the second motor 22 is mounted on feeding portal frame 21;It is traversing
Mounting plate 26 is mounted on by the first linear guide rail assembly 24 on feeding portal frame 21, and the second V belt translation component 23 is mounted on feeding
On portal frame 21, the second motor 22 exports the second V belt translation of axis connection component 23;Traversing mounting plate 26 passes through belt gripping block 25
It is fixedly connected with 26 phase of traversing mounting plate, realizes that power transmits;First cylinder 27 is vertically arranged on traversing mounting plate 26, and first
27 telescopic end of cylinder is connected with the first sucker mounting bracket 28, and the first sucker 29 is mounted on the first sucker mounting bracket 28.
Feeding manipulator device 2 at work, is driven by the second motor 22, is driven by the second V belt translation component 23, band
It moves traversing mounting plate 26 to move along 24 direction of the first linear guide rail assembly, drives the first sucker mounting bracket 28 real by the first cylinder 27
It now lifts, it is thus achieved that two dimensional motion of first sucker 29 in perpendicular, is realized by the first sucker 29 and draw lithium battery
And empty tray.
As shown in figure 4, feeding conveyer belt device 3 includes feeding conveying chassis 31, the second motor 32, third V belt translation component
33, stock guide 34, the second cylinder 35, binder item 36 and feeding belt conveyor 37;Feeding conveying chassis 31 is fixed on loading stand
On 13, the second motor 32 is fixedly mounted on feeding conveying chassis 31, and material is imparted power to by third V belt translation component 33
Convey the roller of chassis 31;Stock guide 34 is fixedly mounted on feeding conveying chassis 31, and angle, guide are provided on stock guide 34
Plate 34 is used to be gradually reduced the channel width of lithium battery;Second cylinder 35 is fixed at 31 end of feeding conveying chassis, binder
Item 36 is connected with 35 telescopic end of the second cylinder;Feeding belt conveyor 37 is mounted on feeding conveying chassis 31;Second infrared biography
Sensor 38 is fixed on feeding conveying chassis 31.Feeding conveyer belt device 3 drives feeding at work, by the second motor 32
Belt conveyor 37 moves, and drives lithium battery thereon to move from left to right by feeding belt conveyor 37, by the pact of stock guide 34
Beam is moved close to 34 side of stock guide, after moving to right end and being detected by the second infrared sensor 38, feeding belt conveyor
37 stop motions, the second cylinder 35 start to shrink at, and binder item 36 is driven to move, and to realize to the clamping and positioning of lithium battery, carry
The accuracy rate that high flat transplantation device 5 is carried.
Positioning table 4 is that structure is two identical, is the first positioning table and the second positioning table respectively.OCV
6 position of test device corresponds to the first positioning table;7 position of tab cutting device corresponds to the second positioning table;
As shown in Figure 5 and Figure 6, positioning table 4 includes positioning platen 41, third infrared sensor 42, third cylinder 43, idler wheel
Frame 44, idler wheel 45 and clamp system 46;Positioning platen 41 is fixed on by column in loading stand 13, third infrared sensor 42
Below positioning platen 41, third infrared sensor 42 controls 43 work of third cylinder for whether in place to detect battery for setting
Make;Third cylinder 43 is mounted on 41 lower section of positioning platen by folded plate 47;For installing idler wheel 45, turning rolls 44 is set turning rolls 44
It sets on 43 telescopic end of third cylinder;Clamp system is two, and 46 are separately fixed at the both sides of positioning platen 41, and two set in opposite directions
It sets for clamping battery f.Rise in use, third cylinder 43 controls idler wheel 45, to make clamp system 46 work.
Clamp system 46 includes fold bar 461, fold bar mounting base 462, clamps edge 463, moving rail 464, plush copper pin
Axis 465 and the first spring 466;The shaft of fold bar 461 is fitted in fold bar mounting base 462,462 upper end of fold bar mounting base
It is fixed on the lower surface of 81 tablet of Change-over frame, clamps edge 463 and be mounted on moving rail 464 by screw, be may be selected
Left and right Kong Wei adapts to different size of battery;465 one end of plush copper axis pin has plush copper, the other end to be arranged in moving rail 464, turn over
Pole mounting base 462 is fitted to by prismatic pair in plush copper axis pin 465;First spring 466 is socketed in plush copper and fold bar
On plush copper axis pin 465 between mounting base 462.
Clamp system 46 pushes fold bar 461 to be rotated clockwise around axis, to push in use, when idler wheel 45 rises
It clamps edge 463 to move to the right so that placement region becomes larger, and after lithium battery f is put, third cylinder 43 is shunk, clamping machine
Structure 46 resets under the action of the first spring 466, to clamp battery, is allowed to position, precisely work convenient for other devices.
As shown in Figure 7 and Figure 8, flat transplantation device 5 includes translation transporting supports 51, the mobile limit of module 52, second sensing
Device 53, the 4th cylinder 54, the second linear guide rail assembly 55, liftable mounting plate 56, the second suction cup carrier 57 and the second sucker 58;Translation
Transporting supports 51 are arranged in loading stand 13, and mobile module 52 is horizontally installed on translation transporting supports 51, the first slide plate 524
The transverse shifting on mobile module 52;4th cylinder 54 is fixed on the first slide plate 524 vertically;Second linear guide rail assembly 55 wraps
The sliding rail and slide being connected by prismatic pair are included, liftable mounting plate 56 is mounted on first by the second linear guide rail assembly 55
On slide plate 524, the telescopic end of the 4th cylinder 54 is fixedly connected with liftable mounting plate 56, and the 4th cylinder 54 controls liftable mounting plate 56
It moves up and down;Second limit sensors 53 are separately positioned on the first slide plate 524 and liftable mounting plate 56, the second limit sensors
The 53 peak position and lowest point for limiting the lifting of liftable mounting plate 56;The setting of second suction cup carrier 57 is installed in lifting
On plate 56, the second sucker 58 be mounted on the second suction cup carrier 57 on, the second sucker 58 be horizontally arranged at interval it is multiple, adjacent second
The distance between sucker 58 is identical as the distance between two positioning tables 4.
Flat transplantation device 5 at work, is moved horizontally by the mobile realization of module 52, and the 4th cylinder 54 realizes vertical and straight movement,
There are three suckers altogether in second suction cup carrier 57, can carry workpiece simultaneously, realize battery from feeding conveyer belt device 3 to positioning work
The carrying and battery of 4 feeding of platform, battery between two positioning tables 4 are from positioning table 4 to the carrying of rotating-table apparatus 8.
Mobile module 52 includes third motor 521, feed screw nut seat 522, movable stand 523, the first slide plate 524, drag chain 525
With third infrared sensor 526;Third motor 521 is fixed on movable stand 523, has feed screw nut inside movable stand 523
The rotary motion of third motor 521 is changed into the translation of feed screw nut seat 522 by transmission mechanism;First slide plate 524 is fixedly installed
On feed screw nut seat 522, drag chain 525 is provided on movable stand 523 to dispose conducting wire, movable stand 523 to be arranged with third
Infrared sensor 526, to control mobile distance.
As shown in figure 9, OCV test devices 6 include fixed bottom plate 61, the 5th cylinder 62, third linear guide assembly 63,
Right angle frame 64, the 6th cylinder 65, metallic test head mounting bracket 66, metallic test head 67 and fixed felt 68;Fixed bottom plate 61 is pacified
In loading stand 13, right angle frame 64 is mounted on by third linear guide assembly 63 on fixed bottom plate 61;5th cylinder 62
It is fixed on fixed bottom plate 61,62 telescopic end of the 5th cylinder is fixedly connected with 64 phase of right angle frame, and the 5th cylinder 62 controls directly
Corner bracket 64 moves linearly;Fixation is located on right angle frame 64 6th cylinder 65 vertically, and metallic test head 67 is pacified by metallic test head
66 are shelved to be mounted on 65 telescopic end of the 6th cylinder;Metallic test head 67 detects this for being in contact with the two poles of the earth of lithium battery f
The open-circuit voltage of battery;Fixed felt 68 is arranged on right angle frame 64, and 68 position of fixed felt is in 67 lower section of metallic test head,
Fixed felt 68 is located at metallic test head 67 on same vertical axis, and lithium battery f is in fixation felt 68 and metal when operation
Between measuring head 67.
OCV test devices 6 at work, first drive right angle frame 64 along 63 side of third linear guide assembly by the 5th cylinder 62
To movement, close to the lithium battery f in positioning table 4;Metallic test head 67 is driven to move downward by the 6th cylinder 65 again, until
Metallic test head 67 is in contact with the lug of lithium battery f, to test out its open-circuit voltage.
As shown in Figure 10, tab cutting device 7 include the 7th cylinder 71, cut bottom plate 72, the 4th linear guide rail assembly 73,
Cut bearing 74, garbage collection box 75, the 8th cylinder 76, the 5th linear guide rail assembly 77, bottom knife 78, cutter 79 and lifting
Knife rest 710;Bottom plate 72 is cut in loading stand 13, bearing 74 is cut and sanction is mounted on by the 4th linear guide rail assembly 73
It cuts on bottom plate 72;7th cylinder 71, which is fixed at, to be cut on bottom plate 72, and the connection of 71 telescopic end of the 7th cylinder cuts bearing 74, the
The control of seven cylinders 71 cuts bearing 74 and is moved along the 4th linear guide rail assembly 73;8th cylinder 76, which is vertically arranged in, cuts bearing 74
On, lifting knife rest 710 is mounted on by the 5th linear guide rail assembly 77 and is cut on 74 riser of bearing, and lifting knife rest 710 is connected to
On the output shaft of 8th cylinder 76;Bottom knife 78, which is fixed at, to be cut on bearing 74, and the setting of cutter 79 is in lifting knife rest 710
On, bottom knife 78 is in the lower section of cutter 79, and bottom knife 78 and cutter 79 are located on same vertical axis, lithium battery when operation
F is between bottom knife 78 and cutter 79;The setting of garbage collection box 75 is being cut in bearing 74, at 75 position of garbage collection box
In 78 lower section of bottom knife, the waste material for collecting cutting can extract cleaning.
Tab cutting device 7 cuts bearing 74 along the 4th linear guide rail assembly 73 at work, by the drive of the 7th cylinder 71
Direction is moved, close to positioning table 4;Then the 8th cylinder 76 control cutter 79 decline, cutter 79 decline during with
Bottom knife 78 cuts the lithium battery pole ear between bottom knife 78 and cutter 79 when contacting, and waste material falls into waste material receipts
Collect box 75 to complete to collect, makes the lug of lithium battery keep identical length by the process, facilitate following process.
As shown in Figure 11, Figure 12, Figure 13 and Figure 14, rotating-table apparatus 8 include worm type of reduction gearing 81, the 4th motor 82,
4th V belt translation component 83, encoder component 85, four degree dials 86, fixture tripping-gear 87, nickel sheet tripping-gear 88 and fixture
89。
Worm type of reduction gearing 81 is mounted on by bolt in loading stand 13, by 84 adjusting position of pedestal adjusting screw;
4th motor 82 is arranged below loading stand 13, and the 4th motor 82 connects worm and gear by the 4th V belt translation component 83 and slows down
Device 81, setting encoder component 85 is for controlling 90 degree of the rotation every time of four degree dials 86 on worm type of reduction gearing 81;Four indexing
Disk 86 is mounted on 81 output shaft of worm type of reduction gearing, and four stations are arranged in four degree dials 86, are battery loading work respectively
Position a, nickel sheet feeding station b, welding post c and discharge station d are respectively provided with fixture 89 on each station;Battery loading station a
Corresponding positioning table 4 is set, the positions nickel sheet feeding station b correspond to nickel sheet feeding platform 9, and the positions welding post c correspond to laser welding
Device 10, the positions discharge station d correspond to discharging robot device 11;Fixture tripping-gear 87 is arranged in loading stand 13, folder
It is two groups to have tripping-gear 87, and two groups of fixture tripping-gears 87 are respectively to the fixture 89 on battery loading station a and discharge station d
It is operated.
Nickel sheet tripping-gear 88 is arranged in loading stand 13, and nickel sheet tripping-gear 88 is two groups, and two groups of nickel sheet unclamp machine
Structure 88 respectively operates the fixture 89 on nickel sheet feeding station b and discharge station d.
Rotating-table apparatus 8 is in use, the 4th motor 82 drives 90 degree of the rotation every time of worm type of reduction gearing 81;In battery loading
At station a, fixture tripping-gear 87 unclamps fixture 89, realizes the feeding of lithium battery, at nickel sheet feeding station b, by nickel sheet
Tripping-gear 88 unclamps the nickel sheet clamp system of fixture 89, is clamped again after nickel sheet feeding;At welding post c, nickel sheet is carried out
With the welding of lithium battery;At discharge station d, finished work-piece is unclamped by nickel sheet tripping-gear 88 and fixture tripping-gear 87, by
Discharging robot device 11 transports.
Fixture tripping-gear 87 includes the 9th cylinder fixed seat 871, the 9th cylinder 872, the 4th infrared sensor 873, the
Second wheel mounting base 874 and the second idler wheel 875;9th cylinder 872 is mounted on loading stand 13 by the 9th cylinder fixed seat 871
On, the second idler wheel 875 is mounted on 872 telescopic end of the 9th cylinder by the second idler wheel mounting base 874, and two idler wheels are at vertical cloth
It sets, the 4th infrared sensor 873 is mounted in the second idler wheel mounting base 874;
Fixture tripping-gear 87 at work, after the 4th infrared sensor 873 detects that lithium battery is located at right over fixture 89,
It drives the 9th cylinder 872 to extend, the second idler wheel 875 is driven to rise so that the range of fixture 89 increases, the 9th after battery is placed in
Cylinder 872 is shunk, and fixture 89 is fixedly clamped under the reset response of spring.
Fixture 89 includes bottom plate 891, side block blocks 892, the second clamp system 893, mobile pedestal 894,895 and of second spring
Nickel sheet gripping block 896;Bottom plate 891 is fixed in four degree dials 86, and trepanning is for the 4th infrared sensor on bottom plate 891
873 detections;Side block blocks 892 are fixed on bottom plate 891, for blocking lithium battery side;Second clamp system 893 is mounted on bottom plate
On 891,893 structure of the second clamp system is identical as clamp system 46;Mobile pedestal 894 is mounted on 891 left end square hole g of bottom plate
Interior, nickel sheet gripping block 896 is fitted to by prismatic pair in mobile pedestal 894, by the second spring 895 of compression by nickel sheet
Gripping block 896 is pressed on the right side of square hole g.
At work, the second clamp system 893 is unclamped fixture 89 by fixture tripping-gear 87, is increased range, is waited for lithium battery
After being put into, the second clamp system 893 clamps lithium battery under the action of the spring, and nickel sheet gripping block 896 is pressed under the action of the spring
Left side is moved right nickel sheet gripping block 896 by nickel sheet tripping-gear 88 at station b, at this time by manually by nickel sheet feeding, then
Nickel sheet tripping-gear 88 resets so that nickel sheet is clamped in fixture 89 by nickel sheet gripping block 896, is placed and is shifted in rotation process.
Nickel sheet tripping-gear 88 includes erection support 881, the tenth cylinder 882 and driving lever 883;The setting of erection support 881 exists
In loading stand 13,882 level of the tenth cylinder is fixed on erection support 881, and driving lever 883 is mounted on the tenth cylinder 882
On.
Nickel sheet tripping-gear 88 drives driving lever 883 to be moved to the left at work, by the tenth cylinder 882, stirs nickel sheet clamping
Block 896 moves to left, and is allowed to unclamp, is then put into nickel sheet;Tenth cylinder 882 elongation after being put into so that nickel sheet gripping block 896 is second
The effect of spring 895 is lower to clamp nickel sheet.
As shown in figure 15, nickel sheet feeding platform 9 is mounted on by column 91 in loading stand 13;
As shown in figure 16, laser soldering device 10 includes lifting column 101, handwheel 102, lifter plate 103, bonding machine link
104 and laser-beam welding machine 105;Lifting column 101 is fixed in loading stand 13, and lifting column 101 is by rotating handwheel
102 adjust the height of lifter plate 103;Bonding machine link 104 is arranged on lifter plate 103, and laser-beam welding machine 105 is fixedly installed
On bonding machine link 104;The parameters such as the laser energy of laser-beam welding machine 105 can be controlled by control assembly 116.
Laser soldering device 10 in use, laser-beam welding machine 105 bottom face lithium battery pole ear and nickel sheet contact position, will
It welds together.
As shown in figure 17, discharging robot device 11 is for removing the battery in the fixture 89 of 8 discharge station d of rotating-table apparatus
It transports in discharging conveyor belts device 12.11 structure of robot device that discharges is identical as feeding manipulator device 2.
As shown in figure 18, discharging conveyor belts device 12 is connected with discharging 11 phase of robot device, discharging conveyor belts device 12
Including discharging support 121, guide article 122, discharging belt conveyor 123, the 5th motor 124, discharging roller 125 and the 5th V belt translation
Component 126;Discharging support 121 is arranged in loading stand 13, and guide item 122 is mounted on discharging support 121;Guide item 122
Above discharging belt conveyor 123,122 feed end of guide item is provided with skewed slot for gradually constraint discharging belt conveyor 123
On processing finished product, make finished battery on the same line;5th motor 124 is mounted on discharging support 121, the 5th motor
124 are transferred power to by the 5th V belt translation component 126 on discharging roller 125, and discharging roller 125 drives discharging belt conveyor
123 movements.
Discharging conveyor belts device 12 drives discharging belt conveyor 123 to transport from left to right at work, by the 5th motor 124
Dynamic, finished work-piece is placed on by discharging robot device 11 on discharging belt conveyor 123, by the specification of guide item 122, finished product
Straight line is kept to transport working machine on discharging belt conveyor 123.
When work, charging tray and its interior battery are risen by lifting feeding device 1, and feeding manipulator device 2 is by battery
From being carried in charging tray in feeding conveyer belt device 3, empty tray is also carried to empty tray holder by feeding manipulator device 2
112;Battery is transported to from feeding conveyer belt device 3 in the first positioning table by flat transplantation device 5, and OCV test devices 6 are to
Battery on one positioning table carries out OCV tests, and battery is carried to second by flat transplantation device 5 from the first positioning table again
Positioning table, tab cutting device 7 carry out tab cutting to the battery on the second positioning table, and flat transplantation device 5 again will
Battery on second positioning table is transported in the fixture 89 of battery loading station a of rotating-table apparatus 8, and rotating-table apparatus 8 rotates,
Nickel sheet feeding platform 9 completes the feeding of nickel sheet in nickel sheet feeding station b, and laser soldering device 10 is completed in welding post c, discharging machine
Finished work-piece on discharge station d is carried to discharging conveyor belts device 12 by tool arm device 11, is transported by discharging conveyor belts device 12.
Claims (9)
1. the welding method of lithium battery pole ear, it is characterised in that include the following steps successively:
Lithium battery in charging tray is transported in feeding conveyer belt device by battery loading, feeding manipulator device, and lithium battery is upper
Feeding is carried out in material conveyer belt apparatus;
OCV is tested, flat transplantation device lithium battery is carried to from feeding conveyer belt device it is correspondings with OCV test devices position calmly
In the workbench of position, OCV test devices carry out OCV tests to the battery in positioning table;
Tab cutting, the lithium battery that flat transplantation device will complete OCV tests are transported to and tab cutting device from positioning table
On the corresponding positioning table in position, the lithium battery in the positioning table of tab cutting device position carries out tab cutting;
Feeding is welded, the lithium battery for completing tab cutting is transported to the battery loading station a of four degree dials by flat transplantation device;Nickel
Piece is put into the nickel sheet feeding station b of four degree dials;
Welding, at four degree dials welding post c, nickel sheet is welded on the lug of lithium battery by laser soldering device;
The lithium battery for completing nickel sheet and tab welding is carried to by blanking, discharging robot device from four indexing discharge station d
Discharging conveyor belts device, lithium battery are transported by discharging conveyor belts device.
2. the welding method of lithium battery pole ear according to claim 1, it is characterised in that lifting feeding device(1)Including rising
Fixed frame drops(14), lateral side baffle(15), the first infrared sensor(16), crane(17), charging tray shelves item(18), the first leading screw
Transmission component(19), first motor(110), first band transmission component(111), empty tray holder(112)It is passed with the first limit
Sensor(113);Down fixing rack(14)Lower tablet is fixed at loading stand(13)On, lateral side baffle(15)It is fixed at
Down fixing rack(14)On, lateral side baffle(15)Upper end is provided with outside flanging;First infrared sensor(16)Fixed setting
In down fixing rack(14)On upper flat plate, for controlling crane(17)The height of rising;Crane(17)Pass through linear bearing
It is fitted to down fixing rack(14)Column on, crane(17)Upper end is provided with the charging tray shelves item for positioning charging tray e
(18);First lead screw transmission component(19)Include the leading screw and feed screw nut coordinated by screw pair, the installation of leading screw both ends
In down fixing rack(14)On upper and lower two tablet, feed screw nut and crane(17)Lower tablet be mutually fixedly connected;First motor
(110)It is fixed at down fixing rack(14)On;Empty tray holder(112)It is arranged in loading stand(13)On, empty tray
Holder(112)There are spaces to place feeding conveyer belt device for centre(3);Down fixing rack(14)On be provided with the first limit biography
Sensor(113)For controlling crane(17)The range of lifting;
Feeding manipulator device(2)Including feeding portal frame(21), the second motor(22), the second V belt translation component(23), first
Linear guide rail assembly(24), belt gripping block(25), traversing mounting plate(26), the first cylinder(27), the first sucker mounting bracket
(28)With the first sucker(29);Feeding portal frame(21)It is fixed on loading stand(13)On, the second motor(22)Mounted on feeding
Portal frame(21)On;Traversing mounting plate(26)Pass through the first linear guide rail assembly(24)Mounted on feeding portal frame(21)On, the
Two V belt translation components(23)Mounted on feeding portal frame(21)On, the second motor(22)Export axis connection the second V belt translation component
(23);Traversing mounting plate(26)Pass through belt gripping block(25)With traversing mounting plate(26)Mutually it is fixedly connected;First cylinder(27)
It is vertically arranged in traversing mounting plate(26)On, the first cylinder(27)Telescopic end and the first sucker mounting bracket(28)It is connected, first
Sucker(29)Mounted on the first sucker mounting bracket(28)On;
Feeding conveyer belt device(3)Chassis is conveyed including feeding(31), the second motor(32), third V belt translation component(33), lead
Flitch(34), the second cylinder(35), binder item(36)With feeding belt conveyor(37);Feeding conveys chassis(31)It is fixed on installation
Platen(13)On, the second motor(32)It is fixedly mounted on feeding conveying chassis(31)On, pass through third V belt translation component(33)It will
Power transmits feed conveying chassis(31)Roller;Stock guide(34)It is fixedly mounted on feeding conveying chassis(31)On, stock guide
(34)On be provided with angle, stock guide(34)Channel width for lithium battery to be gradually reduced;Second cylinder(35)Fixed setting
Chassis is conveyed in feeding(31)End, binder item(36)With the second cylinder(35)Telescopic end is connected;Feeding belt conveyor(37)
Chassis is conveyed mounted on feeding(31)On;Second infrared sensor(38)It is fixed at feeding conveying chassis(31)On.
3. the welding method of lithium battery pole ear according to claim 1, it is characterised in that positioning table(4)Including positioning
Platen(41), third infrared sensor(42), third cylinder(43), turning rolls(44), idler wheel(45)And clamp system(46);It is fixed
Position platen(41)It is fixed on loading stand by column(13)On, third infrared sensor(42)Setting is in positioning platen(41)Under
Side, third infrared sensor(42)For whether in place to detect battery;Third cylinder(43)Pass through folded plate(47)Mounted on positioning
Platen(41)Lower section;Turning rolls(44)For installing idler wheel(45), turning rolls(44)It is arranged in third cylinder(43)On telescopic end;
Clamp system is two,(46)It is separately fixed at positioning platen(41)Both sides, two are oppositely arranged for clamping battery;
Clamp system(46)Including turning down bar(461), fold bar mounting base(462), clamp edge(463), moving rail(464),
Plush copper axis pin(465)With the first spring(466);Turn down bar(461)Shaft be fitted in fold bar mounting base(462)In, fold
Bar mounting base(462)Upper end is fixed at Change-over frame(81)On the lower surface of tablet, edge is clamped(463)It is installed by screw
In moving rail(464)On;Plush copper axis pin(465)One end has plush copper, the other end to be arranged in moving rail(464)In, fold bar installation
Seat(462)It is fitted to plush copper axis pin by prismatic pair(465)In;First spring(466)It is socketed in plush copper and fold bar peace
Fill seat(462)Between plush copper axis pin(465)On.
4. the welding method of lithium battery pole ear according to claim 1, it is characterised in that flat transplantation device(5)Including translation
Transporting supports(51), mobile module(52), the second limit sensors(53), the 4th cylinder(54), the second linear guide rail assembly
(55), liftable mounting plate(56), the second suction cup carrier(57)With the second sucker(58);Translate transporting supports(51)It is arranged in erecting bed
Plate(13)On, mobile module(52)It is horizontally installed on translation transporting supports(51)On, the first slide plate(524)In mobile module(52)
Upper transverse shifting;4th cylinder(54)It is fixed on the first slide plate vertically(524)On;Second linear guide rail assembly(55)Including passing through
The sliding rail and slide that prismatic pair is connected, liftable mounting plate(56)Pass through the second linear guide rail assembly(55)It is slided mounted on first
Plate(524)On, the 4th cylinder(54)Telescopic end and liftable mounting plate(56)It is fixedly connected, the 4th cylinder(54)Control lifting peace
Loading board(56)It moves up and down;Second limit sensors(53)It is separately positioned on the first slide plate(524)And liftable mounting plate(56)On,
Second limit sensors(53)For limiting liftable mounting plate(56)The peak position of lifting and lowest point;Second sucker
Frame(57)It is arranged in liftable mounting plate(56)On, the second sucker(58)Mounted on the second suction cup carrier(57)On.
5. the welding method of lithium battery pole ear according to claim 1, it is characterised in that OCV test devices(6)Including solid
Determine bottom plate(61), the 5th cylinder(62), third linear guide assembly(63), right angle frame(64), the 6th cylinder(65), metallic test
Head mounting bracket(66), metallic test head(67)With fixed felt(68);Fixed bottom plate(61)Mounted on loading stand(13)On, directly
Corner bracket(64)Pass through third linear guide assembly(63)Mounted on fixed bottom plate(61)On;5th cylinder(62)It is fixed at
Determine bottom plate(61)On, the 5th cylinder(62)Telescopic end and right angle frame(64)It is mutually fixedly connected, the 5th cylinder(62)Control right angle frame
(64)Linear movement;6th cylinder(65)Vertical fixation is located at right angle frame(64)On, metallic test head(67)Pass through metallic test
Head mounting bracket(66)Mounted on the 6th cylinder(65)On telescopic end;Fixed felt(68)It is arranged in right angle frame(64)On, fixed hair
Felt(68)Position is in metallic test head(67)Lower section, fixed felt(68)With metallic test head(67)Positioned at same vertical axis
On, lithium battery f is in fixed felt when operation(68)With metallic test head(67)Between.
6. the welding method of lithium battery pole ear according to claim 1, it is characterised in that tab cutting device(7)Including
Seven cylinders(71), cut bottom plate(72), the 4th linear guide rail assembly(73), cut bearing(74), garbage collection box(75), the 8th
Cylinder(76), the 5th linear guide rail assembly(77), bottom knife(78), cutter(79)With lifting knife rest(710);Cut bottom plate
(72)Mounted on loading stand(13)On, cut bearing(74)Pass through the 4th linear guide rail assembly(73)Mounted on cutting bottom plate
(72)On;7th cylinder(71)It is fixed at and cuts bottom plate(72)On, the 7th cylinder(71)Telescopic end connection cuts bearing
(74), the 7th cylinder(71)Control cuts bearing(74)Along the 4th linear guide rail assembly(73)It is mobile;8th cylinder(76)Vertically
Setting is cutting bearing(74)On, lift knife rest(710)Pass through the 5th linear guide rail assembly(77)Mounted on cutting bearing(74)
On riser, knife rest is lifted(710)It is connected to the 8th cylinder(76)Output shaft on;Bottom knife(78)It is fixed at and cuts bearing
(74)On, cutter(79)Setting is in lifting knife rest(710)On, bottom knife(78)In cutter(79)Lower section, bottom knife
(78)And cutter(79)On same vertical axis, lithium battery f is in bottom knife when operation(78)With cutter(79)It
Between;Garbage collection box(75)Setting is cutting bearing(74)It is interior, garbage collection box(75)Position is in bottom knife(78)Lower section.
7. the welding method of lithium battery pole ear according to claim 1, it is characterised in that rotating-table apparatus(8)Including worm gear snail
Bar retarder(81), the 4th motor(82), the 4th V belt translation component(83), encoder component(85), four degree dials(86), fixture
Tripping-gear(87), nickel sheet tripping-gear(88)And fixture(89);Worm type of reduction gearing(81)It is mounted on installation by bolt
Platen(13)On;4th motor(82)It is arranged in loading stand(13)Lower section, the 4th motor(82)Pass through the 4th V belt translation component
(83)Connect worm type of reduction gearing(81), worm type of reduction gearing(81)Upper setting encoder component(85)For controlling four points
Scale(86)Rotation;Four degree dials(86)Mounted on worm type of reduction gearing(81)On output shaft, four degree dials(86)Upper setting
Four stations, are battery loading station a, nickel sheet feeding station b, welding post c and discharge station d respectively, on each station
Fixture is set(89);The positions battery loading station a correspond to positioning table(4), the positions nickel sheet feeding station b correspond to nickel sheet feeding
Platform(9), the positions welding post c correspond to laser soldering device(10), the positions discharge station d correspond to discharging robot device(11);
Fixture tripping-gear(87)It is arranged in loading stand(13)On, fixture tripping-gear(87)It is two groups, two groups of fixture tripping-gears
(87)Respectively to the fixture on battery loading station a and discharge station d(89)It is operated;
Nickel sheet tripping-gear(88)It is arranged in loading stand(13)On, nickel sheet tripping-gear(88)It it is two groups, two groups of nickel sheet are unclamped
Mechanism(88)Respectively to the fixture on nickel sheet feeding station b and discharge station d(89)It is operated;
Fixture tripping-gear(87)Including the 9th cylinder fixed seat(871), the 9th cylinder(872), the 4th infrared sensor
(873), the second idler wheel mounting base(874)With the second idler wheel(875);9th cylinder(872)Pass through the 9th cylinder fixed seat(871)
Mounted on loading stand(13)On, the second idler wheel(875)Pass through the second idler wheel mounting base(874)Mounted on the 9th cylinder(872)
Telescopic end, two idler wheels are at being arranged vertically, the 4th infrared sensor(873)Mounted on the second idler wheel mounting base(874)On;
Fixture(89)Including bottom plate(891), side block blocks(892), the second clamp system(893), mobile pedestal(894), the second bullet
Spring(895)With nickel sheet gripping block(896);Bottom plate(891)It is fixed at four degree dials(86)On, bottom plate(891)Upper trepanning is used
In the 4th infrared sensor(873)Detection;Side block blocks(892)It is fixed on bottom plate(891)On;Second clamp system(893)Installation
In bottom plate(891)On;Mobile pedestal(894)Mounted on bottom plate(891)In square hole g, nickel sheet gripping block(896)Matched by prismatic pair
It closes and is mounted on mobile pedestal(894)In, pass through the second spring of compression(895)By nickel sheet gripping block(896)It compresses;
Nickel sheet tripping-gear(88)Including erection support(881), the tenth cylinder(882)And driving lever(883);Erection support(881)
It is arranged in loading stand(13)On, the tenth cylinder(882)Level is fixed at erection support(881)On, driving lever(883)Installation
In the tenth cylinder(882)On.
8. the welding method of lithium battery pole ear according to claim 1, it is characterised in that laser soldering device(10)Including
Lifting column(101), handwheel(102), lifter plate(103), bonding machine link(104)And laser-beam welding machine(105);Lifting is vertical
Column(101)It is fixed at loading stand(13)On, lifting column(101)By rotating handwheel(102)Adjust lifter plate(103)
Height;Bonding machine link(104)It is arranged in lifter plate(103)On, laser-beam welding machine(105)It is fixed at bonding machine company
Connect frame(104)On;Laser-beam welding machine(105)By control assembly(116)Control.
9. the welding method of lithium battery pole ear according to claim 1, it is characterised in that discharging conveyor belts device(12)Packet
Include discharging support(121), guide item(122), discharging belt conveyor(123), the 5th motor(124), discharging roller(125)With
Five V belt translation components(126);Discharging support(121)It is arranged in loading stand(13)On, guide item(122)Mounted on discharging support
(121)On;Guide item(122)Positioned at discharging belt conveyor(123)Top, guide item(122)Feed end is provided with skewed slot and is used for
Gradually constraint discharging belt conveyor(123)On processing finished product;5th motor(124)Mounted on discharging support(121)On, the 5th
Motor(124)Pass through the 5th V belt translation component(126)Transfer power to discharging roller(125)On, discharge roller(125)It drives
Discharge belt conveyor(123)Movement.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810587577.5A CN108747005B (en) | 2018-06-08 | 2018-06-08 | The welding method of lithium battery pole ear |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810587577.5A CN108747005B (en) | 2018-06-08 | 2018-06-08 | The welding method of lithium battery pole ear |
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| CN108747005A true CN108747005A (en) | 2018-11-06 |
| CN108747005B CN108747005B (en) | 2019-07-05 |
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| CN111063935A (en) * | 2018-12-29 | 2020-04-24 | 东莞市德瑞精密设备有限公司 | Battery aluminum shell bottom bracket hot melt machine |
| CN112803123A (en) * | 2019-10-29 | 2021-05-14 | 广东利元亨智能装备股份有限公司 | Automatic production line for battery module welding section |
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| CN108747005B (en) | 2019-07-05 |
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