CN219971187U - Automatic material collecting and stacking disc device - Google Patents
Automatic material collecting and stacking disc device Download PDFInfo
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Abstract
本申请提供一种自动收料叠盘装置,包括架体、叠盘架、输送机构、顶升机构以及承托块。其中,架体包括相对且间隔设置的两个侧板;叠盘架设于两个侧板的上方且底侧设有进盘口;输送机构包括用于将料盘输送至与进盘口上下对应两个输送带;顶升机构包括用于顶起料盘通过进盘口进入叠盘架内的顶推件;承托块可转动地设于侧板上且可在阻挡于进盘口的第一位置以及避开进盘口的第二位置之间转动。该自动收料叠盘装置通过输送机构对料盘进行输送,通过顶升机构以及承托块的配合使料盘在叠盘架内形成堆叠,自动化程度高,料盘堆叠过程顺畅、高效,减轻作业人员的作业强度,提高工作及生产效率。
This application provides an automatic material collecting and stacking device, which includes a frame body, a stacking frame, a conveying mechanism, a lifting mechanism and a supporting block. Among them, the frame body includes two side plates that are opposite and spaced apart; the stacking tray is set up above the two side plates and a tray inlet is provided on the bottom side; the conveying mechanism includes a tray for transporting the material tray to the upper and lower positions corresponding to the tray inlet. Two conveyor belts; the lifting mechanism includes a pushing piece for lifting the material tray into the tray stacking rack through the tray inlet; the supporting block is rotatably installed on the side plate and can be blocked on the third side of the tray inlet. Rotate between one position and a second position avoiding the opening. The automatic collecting and stacking device transports the material trays through the conveying mechanism. Through the cooperation of the lifting mechanism and the supporting block, the material trays are stacked in the tray stacking frame. It has a high degree of automation. The stacking process of the material trays is smooth and efficient, and reduces the workload. Improve the working intensity of workers and improve work and production efficiency.
Description
技术领域Technical field
本申请涉及自动化装置技术领域,尤其是涉及一种自动收料叠盘装置。The present application relates to the technical field of automation devices, and in particular, to an automatic collecting and stacking device.
背景技术Background technique
为了生产效率的提升,越来越多的产品开始采用流水线作业进行生产,在不同的加工工序之间,为了避免小型元件一个个单独移动,常常将一个加工工序所需的多个元件放置在料盘内进行集中上料。为便于料盘的运输及存放,不管是装有元件的料盘还是加工完成后形成的空料盘,其一般都是堆叠存放。目前通常由人工进行收取堆叠,效率低下,人力成本高,无法适应自动化生产需求。In order to improve production efficiency, more and more products are produced using assembly line operations. Between different processing processes, in order to avoid small components moving individually, multiple components required for one processing process are often placed on the material. Centralized feeding is carried out in the tray. In order to facilitate the transportation and storage of trays, whether they are trays containing components or empty trays formed after processing, they are generally stored in stacks. At present, collection and stacking are usually done manually, which is inefficient, has high labor costs, and cannot adapt to the needs of automated production.
发明内容Contents of the invention
为解决现有存在的技术问题,本申请提供一种可自动输送及堆叠料盘的自动收料叠盘装置。In order to solve the existing technical problems, this application provides an automatic material collecting and stacking device that can automatically transport and stack material trays.
为达到上述目的,本申请实施例的技术方案是这样实现的:In order to achieve the above objectives, the technical solutions of the embodiments of the present application are implemented as follows:
本申请实施例提供一种自动收料叠盘装置,包括:An embodiment of the present application provides an automatic material collecting and stacking device, which includes:
架体,包括相对且间隔设置的两个侧板;The frame body includes two opposite and spaced side panels;
叠盘架,设于两个所述侧板的上方,所述叠盘架的底侧设有进盘口,料盘可由所述进盘口自下往上进入所述叠盘架内形成堆叠;The tray stacking rack is located above the two side plates. The bottom side of the tray stacking rack is provided with a tray inlet. The material trays can enter the tray stacking rack from bottom to top through the tray inlet to form a stack. ;
输送机构,包括在水平方向往复旋转运动的两个输送带,两个所述输送带间隔设于两个所述侧板之间,两个所述输送带用于将料盘输送至与所述进盘口上下对应;The conveyor mechanism includes two conveyor belts that rotate reciprocally in the horizontal direction. The two conveyor belts are spaced between the two side plates. The two conveyor belts are used to convey the material tray to the side plate. The upper and lower entry points correspond to each other;
顶升机构,包括可上下运动的顶推件,所述顶推件设于两个所述输送带之间且位于所述进盘口的下方,所述顶推件用于顶起料盘通过所述进盘口进入所述叠盘架内;The lifting mechanism includes a pushing piece that can move up and down. The pushing piece is provided between the two conveyor belts and is located below the tray inlet. The pushing piece is used to push up the material tray to pass through. The disk inlet enters the disk stacking rack;
承托块,可转动地设于所述侧板上,每一所述侧板上设有至少一个所述承托块,所述承托块可在第一位置与第二位置之间转动;A supporting block is rotatably provided on the side plates, and at least one supporting block is provided on each side plate, and the supporting block is rotatable between the first position and the second position;
当所述承托块转动至所述第一位置时,所述承托块阻挡于所述进盘口设置以对所述叠盘架内的料盘进行承托;当所述承托块转动至所述第二位置时,所述承托块避开所述进盘口设置以使料盘可自所述进盘口进入所述叠盘架内。When the supporting block rotates to the first position, the supporting block blocks the tray inlet and is arranged to support the material trays in the stacking tray; when the supporting block rotates When reaching the second position, the supporting block is arranged away from the tray inlet so that the material tray can enter the tray stacking rack from the tray inlet.
在其中一个实施例中,所述承托块处于所述第一位置时的重心低于处于所述第二位置时的重心,以使所述承托块在仅受重力作用时处于所述第一位置。In one embodiment, the center of gravity of the supporting block when it is in the first position is lower than the center of gravity when it is in the second position, so that the supporting block is in the third position when it is only affected by gravity. One position.
在其中一个实施例中,所述侧板的顶面装设有安装座,所述安装座的一侧凹设有安装槽,所述安装槽内设有转轴,所述承托块上开设有连接孔,所述转轴穿过所述连接孔设置以使所述承托块可在所述安装槽内转动。In one embodiment, a mounting seat is installed on the top surface of the side plate, a mounting groove is recessed on one side of the mounting seat, a rotating shaft is provided in the mounting groove, and a mounting block is provided on the supporting block. A connecting hole through which the rotating shaft is disposed so that the supporting block can rotate in the mounting groove.
在其中一个实施例中,所述安装槽具有平行于所述侧板所在平面的接触面,所述承托块朝向所述接触面的一侧形成有第一平面和第二平面,所述第一平面与所述第二平面弧形过渡连接且二者的夹角为钝角;In one embodiment, the mounting groove has a contact surface parallel to the plane of the side plate, and a first plane and a second plane are formed on a side of the supporting block facing the contact surface, and the third plane A plane is connected to the second plane in an arc-shaped transition and the angle between the two planes is an obtuse angle;
当所述承托块转动至所述第一平面与所述接触面贴合时,所述承托块处于所述第一位置;当所述承托块转动至所述第二平面与所述接触面贴合时,所述承托块处于所述第二位置。When the supporting block rotates to the first plane and the contact surface, the supporting block is in the first position; when the supporting block rotates to the second plane and the contact surface When the contact surfaces are in contact, the supporting block is in the second position.
在其中一个实施例中,所述承托块远离所述接触面的一侧形成有第三平面和第四平面,所述第三平面与所述第四平面的夹角为锐角且二者之间的距离朝向所述接触面的方向逐渐增大;In one embodiment, a third plane and a fourth plane are formed on a side of the supporting block away from the contact surface. The angle between the third plane and the fourth plane is an acute angle and the angle between the two planes is an acute angle. The distance between them gradually increases toward the direction of the contact surface;
所述第三平面与所述第一平面垂直设置,以使所述承托块处于所述第一位置时,所述第三平面呈水平面以对料盘进行承托;所述第四平面与所述第二平面平行设置,以使所述承托块转动至所述第二位置时,所述第四平面呈竖直面以对所述进盘口形成避让。The third plane is arranged perpendicularly to the first plane, so that when the supporting block is in the first position, the third plane forms a horizontal plane to support the material tray; the fourth plane and The second plane is arranged in parallel, so that when the supporting block rotates to the second position, the fourth plane becomes a vertical plane to avoid the plate inlet.
在其中一个实施例中,所述叠盘架包括呈四角布设的两个第一限位件和两个第二限位件,两个所述第一限位件相对且分别设于两个所述侧板上,两个所述第二限位件相对且分别设于两个所述侧板上,两个所述第一限位件和两个所述第二限位件围设形成用于容置料盘的堆叠空间,所述堆叠空间的截面形状与料盘的形状相适配。In one of the embodiments, the stacked disk rack includes two first limiting members and two second limiting members arranged in four corners, and the two first limiting members are opposite and respectively provided at two locations. On the side plates, two of the second limiters are opposite to each other and are respectively provided on the two side plates. The two first limiters and the two second limiters are surrounded to form a In the stacking space for accommodating the material tray, the cross-sectional shape of the stacking space is adapted to the shape of the material tray.
在其中一个实施例中,所述第一限位件包括垂直设置的第一连接板和第二连接板,所述第一连接板与所述侧板连接,所述第二连接板朝两个所述侧板之间的空间延伸,所述第二限位件包括垂直设置的第三连接板和第四连接板,所述第三连接板与所述侧板连接,所述第四连接板朝两个所述侧板之间的空间延伸;所述第二连接板的底端与所述输送带之间的距离大于料盘的高度,所述第四连接板的底端与所述输送带之间的距离小于料盘的高度。In one embodiment, the first limiting member includes a first connecting plate and a second connecting plate arranged vertically, the first connecting plate is connected to the side plate, and the second connecting plate faces two The space between the side plates extends, the second limiting member includes a vertically arranged third connecting plate and a fourth connecting plate, the third connecting plate is connected to the side plates, and the fourth connecting plate Extending toward the space between the two side plates; the distance between the bottom end of the second connecting plate and the conveyor belt is greater than the height of the material tray, and the bottom end of the fourth connecting plate and the conveyor belt The distance between the belts is less than the height of the tray.
在其中一个实施例中,所述叠盘架上设有高度传感器,所述高度传感器用于检测料盘在所述叠盘架内的堆叠高度。In one embodiment, a height sensor is provided on the tray stacking frame, and the height sensor is used to detect the stacking height of the material trays in the tray stacking frame.
在其中一个实施例中,所述顶升机构还包括驱动气缸,所述顶推件连接于所述驱动气缸的输出端,所述驱动气缸驱使所述顶推件上下运动;和/或,所述输送机构还包括驱动电机,两个所述输送带均与所述驱动电机传动连接,所述驱动电机驱使两个所述输送带同步运动。In one embodiment, the lifting mechanism further includes a driving cylinder, the pushing member is connected to the output end of the driving cylinder, and the driving cylinder drives the pushing member to move up and down; and/or, the pushing member is connected to the output end of the driving cylinder. The conveying mechanism also includes a driving motor, both conveyor belts are drivingly connected to the driving motor, and the driving motor drives the two conveying belts to move synchronously.
本申请的自动收料叠盘装置至少具有以下有益效果:本申请的自动收料叠盘装置的工作过程为:输送机构的输送带将待堆叠料盘输送至两个侧板之间且与叠盘架底侧的进盘口上下对应设置;顶推件向上运动以将待堆叠料盘顶起,待堆叠料盘在向上运动的过程中,料盘的边缘向上推动承托块使承托块自第一位置向第二位置转动,使得待堆叠料盘可顶升至叠盘架内,当待堆叠料盘上升至与承托块分离时,承托块在重力作用下转动恢复至处于第一位置的状态;顶推件承托待堆叠料盘向下运动,当待堆叠料盘运动至与承托块接触时,顶推件继续向下运行,待堆叠料盘被承托块承托,进而完成一个料盘的堆叠;将上述堆叠过程依次循环,可实现料盘的自动化持续堆叠。该自动收料叠盘装置自动化程度高,料盘堆叠过程顺畅、高效,减轻作业人员的作业强度,提高工作及生产效率;且装置整体结构简单、设计巧妙、构思合理,便于自动化加工行业推广应用。The automatic collecting and stacking device of the present application has at least the following beneficial effects: The working process of the automatic collecting and stacking device of the present application is: the conveyor belt of the conveying mechanism transports the material trays to be stacked between the two side plates and stacks them with each other. The tray inlets on the bottom side of the tray rack are set up and down correspondingly; the pushing piece moves upward to lift up the trays to be stacked. During the upward movement of the trays to be stacked, the edges of the trays push the supporting blocks upwards. Rotate from the first position to the second position so that the material trays to be stacked can be lifted into the stacking frame. When the material trays to be stacked rise to separate from the supporting block, the supporting block rotates under the action of gravity and returns to the third position. The state of one position; the push piece supports the material tray to be stacked to move downward. When the material tray to be stacked moves to contact with the supporting block, the pushing piece continues to run downward, and the material tray to be stacked is supported by the supporting block. , and then complete the stacking of a material tray; looping the above stacking process in sequence can realize automatic and continuous stacking of material trays. The automatic collecting and stacking device has a high degree of automation, and the stacking process of the material trays is smooth and efficient, reducing the working intensity of the operators and improving work and production efficiency; the overall structure of the device is simple, cleverly designed and reasonably conceived, making it easy to promote and apply in the automated processing industry. .
附图说明Description of the drawings
图1为本申请一实施例的自动收料叠盘装置的结构示意图;Figure 1 is a schematic structural diagram of an automatic material collecting and stacking device according to an embodiment of the present application;
图2为图1中自动收料叠盘装置的拆分结构示意图;Figure 2 is a schematic diagram of the disassembled structure of the automatic material collecting and stacking device in Figure 1;
图3为图1中自动收料叠盘装置的工作状态示意图一;Figure 3 is a schematic diagram of the working state of the automatic material collecting and stacking device in Figure 1;
图4为图1中自动收料叠盘装置的工作状态示意图二;Figure 4 is a schematic diagram 2 of the working state of the automatic collecting and stacking device in Figure 1;
图5为图1中承托块的安装结构示意图;Figure 5 is a schematic diagram of the installation structure of the supporting block in Figure 1;
图6为图5中承托块处于第一位置时的局部剖视图;Figure 6 is a partial cross-sectional view of the supporting block in Figure 5 when it is in the first position;
图7为图5中承托块处于第二位置时的局部剖视图;Figure 7 is a partial cross-sectional view of the supporting block in Figure 5 when it is in the second position;
图8为图1中顶升机构的结构示意图;Figure 8 is a schematic structural diagram of the jacking mechanism in Figure 1;
图9为图1中输送机构的结构示意图。Figure 9 is a schematic structural diagram of the conveying mechanism in Figure 1.
图中各元件标号如下:架体10;侧板11;安装座12;安装槽121;接触面1211;转轴122;叠盘架20;第一限位件21;第一连接板211;第二连接板212;第二限位件22;第三连接板221;第四连接板222;高度传感器23;输送带31;驱动电机32;支撑架33;传动带34;第一同步轮35;第二同步轮36;同步轴37;主动轮38;从动轮39;顶推件41;驱动气缸42;活塞杆421;承托块50;第一平面51;第二平面52;第三平面53;第四平面54;连接孔55;料盘60。The components in the figure are numbered as follows: frame body 10; side plate 11; mounting seat 12; mounting groove 121; contact surface 1211; rotating shaft 122; stacking rack 20; first limiting member 21; first connecting plate 211; second Connecting plate 212; second limiting member 22; third connecting plate 221; fourth connecting plate 222; height sensor 23; conveyor belt 31; drive motor 32; support frame 33; transmission belt 34; first synchronizing wheel 35; second Synchronous wheel 36; synchronized shaft 37; driving wheel 38; driven wheel 39; pusher 41; driving cylinder 42; piston rod 421; supporting block 50; first plane 51; second plane 52; third plane 53; Four flat surfaces 54; connection holes 55; material tray 60.
具体实施方式Detailed ways
以下结合说明书附图及具体实施例对本申请技术方案做进一步的详细阐述。The technical solution of the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments of the description.
在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", The orientations or positional relationships indicated by "top", "bottom", "inner", "outside", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present application and simplifying the description, and are not indicated or implied. The devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the application.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be directly connected, or indirectly connected through an intermediary, or it can be internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood on a case-by-case basis.
本申请实施例提供一种自动收料叠盘装置,用于对料盘60自动堆叠。请参阅图1和图2,该自动收料叠盘装置包括架体10、叠盘架20、输送机构、顶升机构以及承托块50。其中,架体10包括相对且间隔设置的两个侧板11;叠盘架20设于两个侧板11上方,用于容置料盘60,叠盘架20的底侧设有进盘口,进盘口朝下对应于两个侧板11之间设置,料盘60可由进盘口自下往上进入叠盘架20内形成堆叠;输送机构包括在水平方向往复旋转运动的两个输送带31,两个输送带31均设于两个侧板11之间且间隔设置,两个输送带31用于将料盘60输送至与进盘口上下对应;顶升机构包括可上下运动的顶推件41,顶推件41设于两个输送带31之间且位于进盘口的下方,顶推件41用于顶起料盘60通过进盘口进入叠盘架20内;承托块50可转动地设于侧板11上且可在第一位置与第二位置之间转动,每一侧板11上设有至少一个承托块50,当承托块50转动至第一位置时,承托块50阻挡于进盘口处以对叠盘架20内的料盘60进行承托,当承托块50转动至第二位置时,承托块50避开进盘口以使料盘60可自进盘口进入叠盘架20内。The embodiment of the present application provides an automatic material collecting and stacking device for automatically stacking material trays 60 . Please refer to FIGS. 1 and 2 . The automatic collecting and stacking device includes a frame body 10 , a stacking frame 20 , a conveying mechanism, a lifting mechanism and a supporting block 50 . Among them, the frame body 10 includes two side plates 11 that are opposite and spaced apart; the tray stacking rack 20 is provided above the two side panels 11 for accommodating the material tray 60, and the bottom side of the tray stacking rack 20 is provided with a tray inlet , the tray inlet is positioned between the two side plates 11 with the tray inlet facing downwards, and the material tray 60 can enter the stacking rack 20 from bottom to top through the tray inlet to form a stack; the conveyor mechanism includes two conveyors that rotate reciprocally in the horizontal direction. Belt 31, two conveyor belts 31 are arranged between the two side plates 11 and are arranged at intervals. The two conveyor belts 31 are used to transport the material tray 60 to the upper and lower positions corresponding to the tray inlet; the lifting mechanism includes an up and down movable The push piece 41 is located between the two conveyor belts 31 and is located below the tray inlet. The push piece 41 is used to push the material tray 60 through the tray inlet into the tray stacking rack 20; the support The block 50 is rotatably provided on the side plate 11 and can rotate between the first position and the second position. Each side plate 11 is provided with at least one supporting block 50. When the supporting block 50 rotates to the first position When, the supporting block 50 blocks the tray inlet to support the material tray 60 in the tray stack 20, when the supporting block 50 rotates to the second position, the supporting block 50 avoids the tray inlet to allow the materials to The disk 60 can enter the disk stacking rack 20 from the disk opening.
请参阅图3和图4,该自动收料叠盘装置的工作流程为:承托块50在常态下处于第一位置且对叠盘架20内的料盘堆进行承托,待堆叠料盘60在输送机构上运输,两个输送带31将待堆叠料盘60输送至两个侧板11之间且与叠盘架20底侧的进盘口上下对应设置;顶推件41向上运动以将待堆叠料盘60顶起,待堆叠料盘60在向上运动的过程中,料盘60的边缘向上推动承托块50使承托块50自第一位置向第二位置转动,当承托块50转动至第二位置时,待堆叠料盘60与叠盘架20内的料盘堆接触且形成堆叠(如图4所示),顶推件41承托料盘堆继续向上运动使最下方的待堆叠料盘60与承托块50分离,此时承托块50在重力作用下转动恢复至处于第一位置的状态;顶推件41承托料盘堆向下运动,当料盘堆运动至与承托块50接触时,顶推件41继续向下运行,料盘堆被承托块50承托,进而完成一个料盘60的自动堆叠(如图3所示);将上述堆叠过程依次循环,可实现料盘60的自动化持续堆叠。料盘60堆叠过程顺畅、高效,可减轻作业人员的作业强度,提高工作效率。Please refer to Figure 3 and Figure 4. The working process of the automatic collecting and stacking device is as follows: the supporting block 50 is in the first position under normal conditions and supports the stack of material trays in the stacking rack 20. The material trays to be stacked 60 is transported on the conveyor mechanism, and the two conveyor belts 31 convey the trays 60 to be stacked between the two side plates 11 and are set up and down correspondingly to the tray inlet on the bottom side of the stacking rack 20; the pusher 41 moves upward to Push up the material tray 60 to be stacked. During the upward movement of the material tray 60 to be stacked, the edge of the material tray 60 pushes the supporting block 50 upward to cause the supporting block 50 to rotate from the first position to the second position. When the block 50 rotates to the second position, the stacking tray 60 contacts the stack of trays in the stacking rack 20 and forms a stack (as shown in Figure 4). The pusher 41 supports the stack of trays and continues to move upward to make the stack The lower material trays 60 to be stacked are separated from the supporting block 50. At this time, the supporting block 50 rotates and returns to the first position under the action of gravity; the pusher 41 supports the stack of material trays to move downward. When the material trays When the pile moves to contact with the supporting block 50, the pushing member 41 continues to run downward, and the pile of material trays is supported by the supporting block 50, thus completing the automatic stacking of a material tray 60 (as shown in Figure 3); The stacking process is circulated in sequence, and automatic and continuous stacking of the material trays 60 can be realized. The stacking process of the material trays 60 is smooth and efficient, which can reduce the working intensity of the operators and improve work efficiency.
为使承托块50在常态下,即仅受重力作用而无外力作用干涉下处于第一位置,承托块50处于第一位置时的重心低于处于第二位置时的重心。如此,承托块50可在外力作用下转动,当外力作用消失时,承托块50可转动恢复至处于第一位置。In order to keep the supporting block 50 in the first position under normal conditions, that is, only under the action of gravity without interference from external forces, the center of gravity of the supporting block 50 when it is in the first position is lower than the center of gravity when it is in the second position. In this way, the supporting block 50 can rotate under the action of external force. When the external force disappears, the supporting block 50 can rotate back to the first position.
具体地,请参阅图5,侧板11的顶面装设有安装座12,安装座12的一侧凹设有安装槽121,安装槽121内设有转轴122,承托块50上开设有连接孔55,转轴122穿过连接孔55设置以使承托块50可在安装槽121内转动。安装座12可通过焊接、螺栓连接等方式固定于侧板11顶面,安装槽121设于安装座12位于所在的侧板11朝向另一侧板11的一侧,安装槽121在竖直方向延伸设置,转轴122呈水平且平行于侧板11所在的平面设置,使得承托块50可朝向两侧板11之间的空间转动,进而使得承托块50对进盘口形成阻挡或避开。本实施例的承托块50设有四个,每个侧板11上设有两个承托块50,四个承托块50对料盘60的底部四角进行承托。当然,在其他实施例中,承托块50还可以是其他数量,例如设有两个且两个承托块50呈对角布设,或设有六个且每个侧板11上各设有三个承托块50,等。Specifically, please refer to Figure 5. The top surface of the side plate 11 is equipped with a mounting base 12. One side of the mounting base 12 is recessed with a mounting groove 121. The mounting groove 121 is provided with a rotating shaft 122. The supporting block 50 is provided with a The connecting hole 55 is provided with the rotating shaft 122 passing through the connecting hole 55 so that the supporting block 50 can rotate in the mounting groove 121 . The mounting base 12 can be fixed to the top surface of the side plate 11 by welding, bolting, etc. The mounting slot 121 is provided on the side of the side plate 11 where the mounting base 12 is located facing the other side plate 11. The mounting slot 121 is in the vertical direction. Extended, the rotating shaft 122 is horizontal and parallel to the plane where the side plates 11 are located, so that the supporting block 50 can rotate toward the space between the two side plates 11, so that the supporting block 50 blocks or avoids the disk inlet. . There are four supporting blocks 50 in this embodiment, two supporting blocks 50 are provided on each side plate 11 , and the four supporting blocks 50 support the bottom four corners of the material tray 60 . Of course, in other embodiments, there may be other numbers of supporting blocks 50 , for example, there may be two supporting blocks 50 arranged diagonally, or there may be six supporting blocks 50 and three supporting blocks 50 may be provided on each side panel 11 . 50 supporting blocks, etc.
请参阅图6和图7,安装槽121具有平行于侧板11所在平面的接触面1211,承托块50朝向安装槽121的接触面1211的一侧形成有第一平面51和第二平面52,第一平面51与第二平面52之间的夹角为钝角。当承托块50转动至第一平面51与接触面1211贴合时,承托块50处于第一位置(如图6所示);当承托块50转动至第二平面52与接触面1211贴合时,承托块50处于第二位置(如图7所示)。第一平面51与第二平面52通过一弧面弧形过渡连接,使得承托块50可且仅可在第一位置与第二位置之间转动。承托块50远离安装槽121的接触面1211的一侧形成有第三平面53和第四平面54,第三平面53和第四平面54之间的夹角为锐角且两平面之间的距离朝向接触面1211的方向逐渐增大。第三平面53与第一平面51垂直设置,第四平面54与第二平面52平行设置,使得承托块50处于第一位置时,第三平面53呈水平面以对料盘堆进行承托,承托块50转动至第二位置时,第四平面54呈竖直面以对料盘60口形成避让。Please refer to FIGS. 6 and 7 . The mounting groove 121 has a contact surface 1211 parallel to the plane of the side plate 11 . A first plane 51 and a second plane 52 are formed on the side of the supporting block 50 facing the contact surface 1211 of the mounting groove 121 . , the angle between the first plane 51 and the second plane 52 is an obtuse angle. When the supporting block 50 rotates to the first plane 51 and the contact surface 1211, the supporting block 50 is in the first position (as shown in FIG. 6); when the supporting block 50 rotates to the second plane 52 and the contact surface 1211 When attached, the supporting block 50 is in the second position (as shown in Figure 7). The first plane 51 and the second plane 52 are connected through an arc-shaped transition, so that the supporting block 50 can and can only rotate between the first position and the second position. A third plane 53 and a fourth plane 54 are formed on the side of the supporting block 50 away from the contact surface 1211 of the mounting groove 121 . The angle between the third plane 53 and the fourth plane 54 is an acute angle and the distance between the two planes is It gradually increases toward the contact surface 1211 . The third plane 53 is arranged perpendicularly to the first plane 51, and the fourth plane 54 is arranged parallel to the second plane 52, so that when the supporting block 50 is in the first position, the third plane 53 is horizontal to support the stack of material trays. When the supporting block 50 rotates to the second position, the fourth flat surface 54 becomes a vertical surface to avoid the opening of the material tray 60 .
料盘60整体可以呈梯形台结构,包括四个侧壁和一个底壁,侧壁和底壁围成用于容纳物料的容纳空间。料盘60的横截面积自上而下依次减小,使得多个料盘60在竖直方向依次堆叠时,上一个料盘60的底部可收容在紧挨着的下一个料盘60的上方开口中,保证堆叠的料盘60在水平面上不会发生相对移动,且竖直方向上堆叠整齐。为避免料盘堆倾倒,叠盘架20包括呈四角布设的两个第一限位件21和两个第二限位件22,两个第一限位件21相对且分别设于两个侧板11上,两个第二限位件22相对且分别设于两个侧板11上。第一限位件21和第二限位件22可以是截面形状呈L形的直角板,两个第一限位件21和两个第二限位件22共同围设形成用于容置料盘60的堆叠空间,堆叠空间的截面形状呈矩形且与料盘60的形状相适配,两个第一限位件21和两个第二限位件22的底端形成进盘口。通过设置第一限位件21和第二限位件22可对料盘60的水平位置进行限制,料盘60的四角与限位件的内侧面滑动接触,有利于料盘60随顶推件41上下移动。应当理解的是,所示的料盘60形状只是一种举例,料盘60还可以采用其他合适的形状,对应地,第一限位件21和第二限位件22还可以是与料盘60轮廓相适配的其他结构。The material tray 60 may have a trapezoidal platform structure as a whole, including four side walls and a bottom wall. The side walls and the bottom wall enclose a storage space for accommodating materials. The cross-sectional area of the material tray 60 decreases from top to bottom, so that when multiple material trays 60 are stacked one after another in the vertical direction, the bottom of the previous material tray 60 can be accommodated above the next material tray 60 In the opening, it is ensured that the stacked material trays 60 do not move relative to each other on the horizontal plane and are stacked neatly in the vertical direction. In order to prevent the stack of trays from tipping over, the tray stacking rack 20 includes two first limiting members 21 and two second limiting members 22 arranged at four corners. The two first limiting members 21 are opposite and are respectively provided on two sides. On the plate 11 , two second limiting members 22 are opposite and respectively provided on the two side plates 11 . The first limiting member 21 and the second limiting member 22 may be right-angled plates with an L-shaped cross-section. The two first limiting members 21 and the two second limiting members 22 are jointly surrounded to form a container for containing materials. The cross-sectional shape of the stacking space of the tray 60 is rectangular and matches the shape of the material tray 60. The bottom ends of the two first limiting members 21 and the two second limiting members 22 form a tray inlet. By setting the first limiter 21 and the second limiter 22, the horizontal position of the material tray 60 can be limited. The four corners of the material tray 60 are in sliding contact with the inner side of the limiter, which is beneficial for the material tray 60 to follow the pusher. 41 moves up and down. It should be understood that the shape of the material tray 60 shown is only an example, and the material tray 60 can also adopt other suitable shapes. Correspondingly, the first limiting member 21 and the second limiting member 22 can also be in the same shape as the material tray. 60 contours adapted to other structures.
如图1所示,第一限位件21包括垂直设置的第一连接板211和第二连接板212,第一连接板211与侧板11固定连接,例如螺栓连接,第二连接板212朝向两侧板11之间的空间延伸设置;第二限位件22包括垂直设置的第三连接板221和第四连接板222,第三连接板221与侧板11固定连接,例如螺栓连接,第四连接板222朝向两侧板11之间的空间延伸设置。第二连接板212的底端与输送带31之间的距离大于料盘60的高度,第四连接板222的底端与输送带31之间的距离小于料盘60的高度。如此,料盘60可由两个第二连接板212的下方被输送带31输送进入两侧板11之间的空间内,当料盘60运动至与第四连接板222接触时,料盘60被第四连接板222阻挡停止运动,此时输送带31的持续运动对料盘60位置不造成影响,料盘60可与进盘口上下对应。通过对第二连接板212和第四连接板222的长度进行设计,使得输送带31持续运动时料盘60仍可在进盘口的对应位置固定,而不必对输送带31重复开关,确保料盘60输送、堆叠的连续性。As shown in FIG. 1 , the first limiting member 21 includes a vertically arranged first connecting plate 211 and a second connecting plate 212 . The first connecting plate 211 is fixedly connected to the side plate 11 , such as bolted, and the second connecting plate 212 faces toward the side plate 11 . The space between the two side plates 11 extends; the second limiting member 22 includes a vertically arranged third connecting plate 221 and a fourth connecting plate 222. The third connecting plate 221 is fixedly connected to the side plate 11, such as bolted connection. The four connecting plates 222 extend toward the space between the two side plates 11 . The distance between the bottom end of the second connecting plate 212 and the conveyor belt 31 is greater than the height of the material tray 60 , and the distance between the bottom end of the fourth connecting plate 222 and the conveyor belt 31 is less than the height of the material tray 60 . In this way, the material tray 60 can be transported by the conveyor belt 31 from below the two second connecting plates 212 into the space between the two side plates 11. When the material tray 60 moves to contact the fourth connecting plate 222, the material tray 60 is The fourth connecting plate 222 blocks the stop movement. At this time, the continuous movement of the conveyor belt 31 does not affect the position of the material tray 60, and the material tray 60 can correspond up and down to the tray inlet. By designing the lengths of the second connecting plate 212 and the fourth connecting plate 222, the material tray 60 can still be fixed at the corresponding position of the inlet when the conveyor belt 31 continues to move, without having to repeatedly open and close the conveyor belt 31 to ensure that the material Tray 60 transport and stacking continuity.
优选地,第一限位件21上设有高度传感器23,用于检测料盘60在叠盘架20内的堆叠高度,避免料盘60堆叠过高超出堆叠空间的高度范围进而导致倒塌。当料盘60堆叠到一定高度时,用户可由第一限位件21和第二限位件22的顶侧敞口将料盘60向上取出。Preferably, the first limiting member 21 is provided with a height sensor 23 for detecting the stacking height of the material trays 60 in the stacking rack 20 to prevent the material trays 60 from being stacked too high and exceeding the height range of the stacking space, thereby causing collapse. When the material trays 60 are stacked to a certain height, the user can take out the material trays 60 upward through the top openings of the first limiting member 21 and the second limiting member 22 .
请参阅图8,顶升机构还包括驱动气缸42,顶推件41连接于驱动气缸42的输出端,驱动气缸42驱使顶推件41上下运动。具体地,驱动气缸42具有可伸缩滑动的活塞杆421,顶推件41固定连接于活塞杆421的末端,顶推件41可以是平板状结构,顶推件41呈水平布设以与料盘60底部充分接触,进而推动料盘60上下运动。Please refer to Figure 8. The lifting mechanism also includes a driving cylinder 42. The pushing member 41 is connected to the output end of the driving cylinder 42. The driving cylinder 42 drives the pushing member 41 to move up and down. Specifically, the driving cylinder 42 has a telescopic and sliding piston rod 421, and the pusher 41 is fixedly connected to the end of the piston rod 421. The pusher 41 can be a flat structure, and the pusher 41 is arranged horizontally to communicate with the material tray 60. The bottom is fully contacted, thereby pushing the material tray 60 to move up and down.
请参阅图9,输送机构还包括驱动电机32,两个输送带31均与驱动电机32传动连接,驱动电机32驱使两个输送带31同步运动。具体地,输送机构还包括支撑架33、传动带34、第一同步轮35、第二同步轮36、同步轴37、主动轮38以及从动轮39。第一同步轮35设于驱动电机32的输出端,驱动电机32可驱动第一同步轮35转动;第二同步轮36设于传动轴上,使得第二同步轮36可与同步轴37同步转动;传动带34传动连接第一同步轮35与第二同步轮36,使得第二同步轮36可在传动带34的牵引力下与第一同步轮35同步转动;同步轴37可转动地设于支撑架33上且两端各设有一个主动轮38,使得两个主动轮38均可与同步轴37同步转动;从动轮39设有两个且分别设于支撑架33两侧,两个输送带31分别传动连接位于同一侧的一个主动轮38和一个从动轮39,使得从动轮39可在输送带31的牵引力下与主动轮38同步转动。当驱动电机32驱动第一同步轮35转动时,第一同步轮35通过传动带34带动第二同步轮36转动,进而带动同步轴37以及两个主动轮38转动,实现输送带31的往复旋转运动。两个输送带31的顶面可通过设计主动轮38和从动轮39的大小及形状设置为水平输送,两个输送带31同步运动,便于承载及输送料盘60。Please refer to FIG. 9 . The conveying mechanism also includes a driving motor 32 . Both conveyor belts 31 are drivingly connected to the driving motor 32 . The driving motor 32 drives the two conveyor belts 31 to move synchronously. Specifically, the conveying mechanism also includes a support frame 33 , a transmission belt 34 , a first synchronizing wheel 35 , a second synchronizing wheel 36 , a synchronizing shaft 37 , a driving wheel 38 and a driven wheel 39 . The first synchronizing wheel 35 is arranged at the output end of the driving motor 32 , and the driving motor 32 can drive the first synchronizing wheel 35 to rotate; the second synchronizing wheel 36 is arranged on the transmission shaft, so that the second synchronizing wheel 36 can rotate synchronously with the synchronizing shaft 37 The transmission belt 34 drives the first synchronization wheel 35 and the second synchronization wheel 36, so that the second synchronization wheel 36 can rotate synchronously with the first synchronization wheel 35 under the traction of the transmission belt 34; the synchronization shaft 37 is rotatably provided on the support frame 33 There is a driving wheel 38 on the top and at both ends, so that both driving wheels 38 can rotate synchronously with the synchronization shaft 37; there are two driven wheels 39 and they are respectively installed on both sides of the support frame 33. The two conveyor belts 31 are respectively The transmission connects a driving wheel 38 and a driven wheel 39 located on the same side, so that the driven wheel 39 can rotate synchronously with the driving wheel 38 under the traction of the conveyor belt 31 . When the driving motor 32 drives the first synchronous wheel 35 to rotate, the first synchronous wheel 35 drives the second synchronous wheel 36 to rotate through the transmission belt 34, and then drives the synchronous shaft 37 and the two driving wheels 38 to rotate, thereby realizing the reciprocating rotation of the conveyor belt 31. . The top surfaces of the two conveyor belts 31 can be configured for horizontal conveyance by designing the size and shape of the driving wheel 38 and the driven wheel 39. The two conveyor belts 31 move synchronously to facilitate carrying and conveying the material tray 60.
综上所述,本申请实施例的自动收料叠盘装置,通过输送机构对料盘60进行输送,通过顶升机构以及承托块50的配合使料盘60在叠盘架20内形成堆叠,自动化程度高,料盘60堆叠过程顺畅、高效,减轻作业人员的作业强度,提高工作及生产效率。该装置结构简单、设计巧妙、构思合理,便于自动化加工行业推广应用。In summary, the automatic collecting and stacking device of the embodiment of the present application transports the material trays 60 through the conveying mechanism, and the material trays 60 are stacked in the tray stacking frame 20 through the cooperation of the jacking mechanism and the supporting block 50 , with a high degree of automation, the stacking process of the material tray 60 is smooth and efficient, reducing the working intensity of the operators and improving work and production efficiency. The device has a simple structure, ingenious design and reasonable conception, and is convenient for promotion and application in the automated processing industry.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。It should be noted that, in this document, the terms "comprising", "comprises" or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article or device that includes a series of elements not only includes those elements, It also includes other elements not expressly listed or inherent in the process, method, article or apparatus. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article or apparatus that includes that element.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围之内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application. All are covered by the protection scope of this application. Therefore, the protection scope of this application should be subject to the protection scope of the claims.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321196375.0U CN219971187U (en) | 2023-05-16 | 2023-05-16 | Automatic material collecting and stacking disc device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202321196375.0U CN219971187U (en) | 2023-05-16 | 2023-05-16 | Automatic material collecting and stacking disc device |
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| CN219971187U true CN219971187U (en) | 2023-11-07 |
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| CN202321196375.0U Expired - Fee Related CN219971187U (en) | 2023-05-16 | 2023-05-16 | Automatic material collecting and stacking disc device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117485918A (en) * | 2024-01-03 | 2024-02-02 | 陕西宝昱科技工业股份有限公司 | Stacking device for transfer tray in copper-clad plate production |
| CN117800100A (en) * | 2024-03-01 | 2024-04-02 | 山东辰榜数控装备有限公司 | Automatic stacking equipment for numerical control machine tool processing plates |
| WO2025113023A1 (en) * | 2023-11-30 | 2025-06-05 | 江苏立导科技有限公司 | Temporary storage mechanism and conveying device |
-
2023
- 2023-05-16 CN CN202321196375.0U patent/CN219971187U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025113023A1 (en) * | 2023-11-30 | 2025-06-05 | 江苏立导科技有限公司 | Temporary storage mechanism and conveying device |
| CN117485918A (en) * | 2024-01-03 | 2024-02-02 | 陕西宝昱科技工业股份有限公司 | Stacking device for transfer tray in copper-clad plate production |
| CN117485918B (en) * | 2024-01-03 | 2024-03-15 | 陕西宝昱科技工业股份有限公司 | Stacking device for transfer tray in copper-clad plate production |
| CN117800100A (en) * | 2024-03-01 | 2024-04-02 | 山东辰榜数控装备有限公司 | Automatic stacking equipment for numerical control machine tool processing plates |
| CN117800100B (en) * | 2024-03-01 | 2024-05-10 | 山东辰榜数控装备有限公司 | Automatic stacking equipment for numerical control machine tool processing plates |
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