CN219960455U - Cushion block and photovoltaic component - Google Patents
Cushion block and photovoltaic component Download PDFInfo
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- CN219960455U CN219960455U CN202321689430.XU CN202321689430U CN219960455U CN 219960455 U CN219960455 U CN 219960455U CN 202321689430 U CN202321689430 U CN 202321689430U CN 219960455 U CN219960455 U CN 219960455U
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- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 125000006850 spacer group Chemical group 0.000 claims description 7
- 229920000459 Nitrile rubber Polymers 0.000 claims description 3
- 229920005560 fluorosilicone rubber Polymers 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 claims description 3
- 239000004945 silicone rubber Substances 0.000 claims description 2
- 230000008093 supporting effect Effects 0.000 description 14
- 238000005452 bending Methods 0.000 description 11
- 230000009471 action Effects 0.000 description 8
- 238000009434 installation Methods 0.000 description 7
- 238000009826 distribution Methods 0.000 description 6
- 239000012790 adhesive layer Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- Photovoltaic Devices (AREA)
Abstract
The utility model provides a cushion block and a photovoltaic component, wherein the cushion block comprises a first side and a second side which are oppositely arranged along the horizontal direction; the first side is provided with a buffer space, and the buffer space is recessed in the surface of the first side; the second side is provided with a clamping space; the clamping space is recessed in the surface of the second side, and the clamping space is located above the buffer space. The utility model can reduce the stress concentration of the contact position of the photovoltaic module and the clamp, thereby reducing the risk of damage such as hidden crack and the like of the photovoltaic module.
Description
Technical Field
The utility model relates to the technical field of photovoltaic components, in particular to a cushion block and a photovoltaic component.
Background
The photovoltaic component is used as an important component of the roof power station and is used for converting received solar energy into electric energy so as to meet daily production and use requirements. The photovoltaic component comprises a color steel tile connected with the roof, a clamp arranged on the color steel tile and a photovoltaic module clamped and fixed by the clamp. Along the length direction and/or the width direction of photovoltaic module, a plurality of anchor clamps interval distribution is in photovoltaic module's edge position, and photovoltaic module between the adjacent anchor clamps is in unsettled state and forms unsettled edge, when photovoltaic module received along the decurrent effort of thickness direction, photovoltaic module and the contact position of anchor clamps produced great stress concentration easily, leads to photovoltaic module to produce damage such as hidden crack.
Disclosure of Invention
The utility model provides a cushion block and a photovoltaic component, which are used for reducing stress concentration at the contact position of a photovoltaic module and a clamp, so that the risk of damage such as hidden crack and the like of the photovoltaic module is reduced.
The first aspect of the present utility model provides a pad comprising a first side and a second side disposed opposite one another in a horizontal direction;
the first side is provided with a buffer space, and the buffer space is recessed in the surface of the first side;
the second side is provided with a clamping space; the clamping space is recessed in the surface of the second side, and the clamping space is located above the buffer space.
Optionally, the clamping space is gradually reduced in height along a direction in which the first side is directed toward the second side.
Optionally, the clamping space is surrounded by a first wall, a second wall and a connecting wall, the first wall and the second wall are oppositely arranged, the connecting wall connects the first wall and the second wall, and the connecting wall extends along the vertical direction.
Optionally, the first wall is located above the second wall, and the first wall is gradually inclined toward the second wall along a direction away from the connecting wall.
Optionally, the first wall is located above the second wall, and a side, close to the connecting wall, of the second wall is provided with an avoidance groove, and the avoidance groove is recessed in the surface of the second wall.
Optionally, the groove width of the avoidance groove is gradually increased along the direction from bottom to top.
Optionally, the groove wall of the avoidance groove comprises a flaring wall surface, the flaring wall surface is opposite to the connecting wall, the flaring wall surface gradually inclines towards a direction away from the connecting wall along a direction from bottom to top, and the slope of the flaring wall surface is 15-75 degrees.
Optionally, the buffer space includes a first buffer zone and a second buffer zone, the first buffer zone runs through the first side of cushion, the second buffer zone is located the inboard of first buffer zone, first buffer zone with be equipped with supporting part between the second buffer zone.
Optionally, the cushion block is made of any one of silica gel, silicon rubber, fluorosilicone rubber or nitrile rubber.
The second aspect of the utility model provides a photovoltaic component, which comprises a color steel tile, a photovoltaic module and any cushion block provided by the utility model, wherein the cushion block is arranged between the photovoltaic module and the color steel tile.
The technical scheme provided by the utility model can achieve the following beneficial effects:
the cushion block provided by the utility model comprises a first side and a second side which are oppositely arranged along the horizontal direction; the first side is provided with a buffer space, and the buffer space is recessed in the surface of the first side; the second side is provided with a clamping space, the clamping space is recessed in the surface of the second side, and the clamping space is located above the buffer space. That is, the clamping space above can play a role in fixing and supporting the photovoltaic module, so that the deformation degree of the suspended edge of the photovoltaic module is reduced, the stress concentration of the contact position of the photovoltaic module and the clamp is reduced, and the damage risk of hidden cracks and the like of the photovoltaic module is reduced; the buffer space below can reduce the interaction force between the photovoltaic module and the cushion block, and stress concentration is avoided at the contact position of the photovoltaic module and the cushion block; the opening directions of the clamping space and the buffer space are opposite, so that the deformation of the two sides of the cushion block after being stressed is more uniform, and the cushion block is prevented from being deformed obliquely to one side.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the utility model as claimed.
Drawings
FIG. 1 is a schematic diagram of a pad according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of another structure of a pad according to an embodiment of the present utility model;
FIG. 3 is a schematic view of another embodiment of a pad according to the present utility model;
fig. 4 is a schematic view of a part of a structure of a photovoltaic member according to an embodiment of the present utility model;
fig. 5 is a schematic view of a part of a structure of a photovoltaic member according to another embodiment of the present utility model;
fig. 6 is a schematic view of a part of a structure of a photovoltaic member according to another embodiment of the present utility model;
fig. 7 is a schematic view of a part of a structure of a photovoltaic member according to another embodiment of the present utility model.
Reference numerals:
10-cushion blocks;
20-a photovoltaic module;
201-suspending edges;
202-corner;
30-clamping;
301-central axis;
40-first gap;
50-a second gap;
x-a first direction;
y-a second direction;
z-a third direction;
1-a first side;
2-a second side;
3-buffer space;
31-a first buffer;
32-a second buffer;
33-a support;
4-clamping space;
41-a first wall;
42-a second wall;
421-avoiding groove;
422-flaring wall;
43-connecting walls.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the utility model and together with the description, serve to explain the principles of the utility model.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
In the description of the present utility model, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance unless explicitly specified or limited otherwise; the term "plurality" means two or more, unless specified or indicated otherwise; the terms "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present specification, it should be understood that the terms "upper", "lower", and the like used in the embodiments of the present utility model are described in terms of the angles shown in the drawings, and should not be construed as limiting the embodiments of the present utility model. In the context of this document, it will also be understood that when an element is referred to as being "on" or "under" another element, it can be directly on the other element or be indirectly on the other element through intervening elements.
As shown in fig. 1 to 4, the embodiment of the present utility model provides a cushion block 10, where the cushion block 10 is applied to a photovoltaic component and supports a suspended edge 201 of a photovoltaic module 20, and includes a first side 1 and a second side 2 that are oppositely arranged along a horizontal direction; the first side 1 is provided with a buffer space 3, and the buffer space 3 is recessed on the surface of the first side 1; the second side 2 is provided with a clamping space 4, the clamping space 4 is recessed in the surface of the second side 2, and the clamping space 4 is located above the buffer space 3. That is, a part of the photovoltaic module 20 (a part of the edge of the suspended edge 201) is located in the upper clamping space 4, the clamping space 4 can fix and support the photovoltaic module 20, and the deformation degree of the edge of the suspended edge 201 of the photovoltaic module 20 is reduced, so that the stress concentration of the contact position of the photovoltaic module 20 and the clamp is reduced, and the risk of damage such as hidden crack and the like generated by the photovoltaic module 20 is reduced; the buffer space 3 below can reduce the interaction force between the photovoltaic module 20 and the cushion block 10, and avoid stress concentration at the contact position of the photovoltaic module 20 and the cushion block 10; the opening directions of the clamping space 4 and the buffer space 3 are opposite, so that the deformation of the two sides of the cushion block 10 after being stressed is more uniform, and the cushion block 10 is prevented from being deformed obliquely to one side.
Wherein, the extending direction of the cushion block 10 is parallel to the length direction of the edge of the suspended edge 201, and the plane perpendicular to the extending direction of the cushion block 10 is the cross section of the cushion block 10, and the cross section shape of the cushion block 10 is described in the cross section of the cushion block 10 according to the embodiments of the present utility model.
Specifically, the cross section of the cushion block 10 is in an S-shaped structure as a whole, the first side 1 refers to a side located outside the photovoltaic module 20 in the cross section of the cushion block 10, and the second side 2 refers to a side located inside the photovoltaic module 20 in the cross section of the cushion block 10. The first side 1 is provided with a buffer space 3, the buffer space 3 is recessed on the surface of the first side 1, the second side 2 is provided with a clamping space 4, and the clamping space 4 is recessed on the surface of the second side 2, so that the first side 1 forms an upper-section closed lower-section open structure, and the second side 2 forms an upper-section open lower-section closed structure. The structure that the upper section of the first side 1 is closed to the opening of the lower section can not only form limit on the edge of the photovoltaic module 20 above, but also enable the opening of the buffer space 3 below to be positioned outside the edge of the photovoltaic module 20, so that the opening of the buffer space 3 is positioned in the area with smaller stress of the cushion block 10, and the influence of the buffer space 3 on the supporting strength of the cushion block 10 is reduced; the structure that the upper section of the second side 2 is opened and the lower section is closed can form a surrounding on the edge of the suspension edge 201 of the photovoltaic module 20 above, so that the photovoltaic module 20 can be reliably fixed, and the closed section can be positioned in a region with larger stress of the cushion block 10, so that the photovoltaic module 20 below can be reliably supported.
Further, along the direction that the first side 1 points to the second side 2, the height of at least one section of the clamping space 4 gradually decreases to increase the distance between the effective force application point of the clamping action and the first side 1, so that the effective force application point of the clamping action is closer to the inner side of the photovoltaic module 20, thereby improving the clamping action force.
Further, the clamping space 4 is surrounded by a first wall 41, a second wall 42 and a connecting wall 43, the first wall 41 and the second wall 42 are opposite to each other, so that the first wall 41 and the second wall 42 clamp the upper and lower sides of the photovoltaic module 20, and the photovoltaic module 20 and the cushion block 10 are prevented from moving relatively in the vertical direction; the connecting wall 43 is located on the first side 1, the connecting wall 43 connects the first wall 41 and the second wall 42, so as to form a clamping space 4 with an opening on the second side 2, and the connecting wall 43 can also limit the relative position of the cushion block 10 and the photovoltaic module 20 along the horizontal direction, so that the photovoltaic module 20 is located within the supporting and buffering action range of the cushion block 10; the connecting wall 43 extends in the vertical direction, so that the connecting wall 43 is parallel to the edge of the photovoltaic module 20, and the limit reliability is increased. The edges of the connecting wall 43 and the photovoltaic module 20 may abut against each other, and a gap may be formed between the connecting wall 43 and the edge of the photovoltaic module 20.
Further, the first wall 41 is located above the second wall 42, and the first wall 41 is gradually inclined towards the direction close to the second wall 42 along the direction away from the connecting wall 43, so as to avoid the contact stress between the photovoltaic module 20 and the first wall 41 when the photovoltaic module 20 is deformed by the downward force, and increase the risk of damage to the photovoltaic module 20. Specifically, when the photovoltaic module 20 is subjected to downward force such as stepping, the middle of the photovoltaic module 20 is bent downward, the edge of the photovoltaic module 20 is warped upward, and the closer to the edge of the photovoltaic module 20, the greater the degree of buckling deformation, the first wall 41 of this embodiment adopts a gradient design with gradually changed height, so that the first wall 41 is adapted to the buckling deformation trend of the photovoltaic module 20, thereby reducing or avoiding the contact stress between the photovoltaic module 20 and the first wall 41.
Further, the end of the first wall 41 away from the connecting wall 43 is configured in a circular arc shape, that is, the first wall 41 and the photovoltaic module 20 form an arc contact, so that contact stress is dispersed, and scratch or abrasion on the surface of the photovoltaic module 20 is avoided.
Further, when the first wall 41 is located above the second wall 42, an avoidance groove 421 is formed on a side of the second wall 42, which is close to the connecting wall 43, and the avoidance groove 421 is recessed on the surface of the second wall 42, so as to avoid contact stress generated between the photovoltaic module 20 and the second wall 42 when the photovoltaic module 20 is deformed by an upward force, and increase the risk of damage to the photovoltaic module 20. Specifically, when the photovoltaic module 20 receives an upward force such as wind force, the middle part of the photovoltaic module 20 is bent downward, the edge of the photovoltaic module 20 is bent downward, and the avoidance groove 421 is formed, so that the photovoltaic module 20 is bent downward in the avoidance groove 421, and the contact stress between the photovoltaic module 20 and the second wall 42 is reduced or avoided.
Further, the groove width of the avoidance groove 421 is gradually increased along the bottom-up direction, so that the shape of the avoidance groove 421 is adapted to the stress action range of the warpage of the photovoltaic module 20. That is, the more the upper position is, the larger the stress acting range of the warpage of the photovoltaic module 20 is, the lower the stress acting range of the warpage of the photovoltaic module 20 is, and the avoidance groove 421 of the embodiment adopts the structural design of gradually changing groove width, so that the avoidance groove 421 is adapted to the stress acting range of the warpage of the photovoltaic module 20, thereby not only achieving reliable support, but also effectively avoiding contact stress.
Further, the groove wall of the avoidance groove 421 comprises a vertical wall surface, the vertical wall surface is a wall surface of the avoidance groove 421 close to the connecting wall 43, so that a larger deformation space is formed at the edge position of the photovoltaic module 20, when the photovoltaic module 20 is prevented from warping, the edge of the photovoltaic module 20 and the vertical wall surface interfere with each other, the vertical wall surface can be located on the same plane with the connecting wall 43, the vertical wall surface can also be located on different planes with the connecting wall 43 to form a step, and the avoidance groove 421 is located below the edge of the photovoltaic module 20, so that the edge of the photovoltaic module 20 forms a suspension design.
Further, the groove wall of the relief groove 421 includes a flared wall 422, the flared wall 422 is disposed opposite to the connection wall 43, that is, the flared wall 422 is a wall surface of the relief groove 421 away from the connection wall 43; the flared wall 422 is gradually inclined away from the connecting wall 43 in a bottom-up direction so that the shape of the relief groove 421 is adapted to the range of the force of the warpage of the photovoltaic module 20.
Further, the slope of the flared wall 422 is 15 ° to 75 °, for example, the slope of the flared wall 422 may be 15 °, 20 °, 25 °, 30 °, 35 °, 40 °, 45 °, 50 °, 55 °, 60 °, 65 ° or 70 °, so as to not only enable the cushion block 10 to provide a stable supporting effect, but also reduce or avoid stress generated by warping of the photovoltaic module 20. When the slope of the flared wall 422 is smaller than 15 °, the action point of the second wall 42 and the photovoltaic module 20 is too far away from the first side 1, so that the spacer 10 is easy to incline to one side; when the slope of the flared wall 422 is greater than 75 °, greater stress may still be generated with the second wall 42 when the edge of the photovoltaic module 20 is warped downward.
Specifically, the flared wall 422 may be provided as a slope or a curved surface. When the flared wall 422 is set to be an inclined plane, the slope of the flared wall 422 is the angle between the inclined plane and the horizontal plane; when the flared wall 422 is configured as a curved surface, the slope of the flared wall 422 is the angle between the tangent line of the curved surface and the horizontal plane.
Further, the second wall 42 is designed with an arc surface, and the highest point of the arc surface is located in the middle of the second wall 42, that is, the second wall 42 is only propped against the photovoltaic module 20 at the highest point of the arc surface, and gaps are left between the second wall 42 and the photovoltaic module 20 at two sides of the highest point, so that the supporting acting force between the photovoltaic module 20 and the second wall 42 is as close to the central position of the cushion block 10 as possible, the stress on two sides of the cushion block 10 is uniform, and the cushion block 10 is prevented from tilting on one side. It will be appreciated that the second wall 42 may be provided in other configurations such as planar.
Further, the buffer space 3 includes a first buffer 31 and a second buffer 32; the first buffer area 31 penetrates through the first side 1 of the cushion block 10, so that the first buffer area 31 forms an opening structure, and the cushion block 10 has larger deformation capacity in the first buffer area 31, so that larger deformation degree of the photovoltaic module 20 is matched; the second buffer area 32 is located at the inner side of the first buffer area 31, and a supporting portion 33 is arranged between the first buffer area 31 and the second buffer area 32, so that the second buffer area 32 forms a closed structure, and the cushion block 10 has smaller deformation capacity in the second buffer area 32, so that smaller deformation degree and stronger supporting effect of the photovoltaic module 20 are matched.
Further, the cross-sectional shape of the second buffer area 32 is any one of a circle, a triangle, a rectangle, or a pentagon. It should be understood that the cross-sectional shape of the second buffer area 32 may be any shape, such as a hexagon, or may be any irregular shape, so long as the cushion block 10 is locally deformed. The circular cross section is simple in structure, has no stress concentration point, and can effectively adjust acting force in all directions; the triangular section has higher stability, and difficult deformation such as crushing and the like which are difficult to recover is not easy to generate; the rectangular cross section can form uniform deformation in a larger area; the cross section of the polygons such as pentagons is not easy to generate stress concentration.
Further, the wall surface (e.g., the first wall 41, the second wall 42 or the connecting wall 43) surrounding the holding space 4 may be provided with a first adhesive layer (not shown in the figure) for adhesively fixing the photovoltaic module 20, that is, adhesively fixing the photovoltaic module 20 in the holding space 4 through the first adhesive layer, thereby increasing the reliability of the connection of the photovoltaic module 20 with the cushion block 10. The bottom surface of the cushion block 10 may be provided with a second adhesive layer (not shown in the figure), and the second adhesive layer is used for adhesively fixing the color steel tile, that is, the cushion block 10 is adhesively fixed on the color steel tile through the second adhesive layer, so as to prevent the cushion block 10 from generating relative movement or collision with the color steel tile.
Further, the cushion block 10 is made of any one of silica gel, silicone rubber, fluorosilicone rubber or nitrile rubber, that is, the cushion block 10 is made of an elastic and anti-aging material, so that the cushion block 10 has elastic deformation capacity, the cushion block 10 forms a flexible support for the photovoltaic module 20, stress damage caused by rigid contact is avoided, and the cushion block 10 has a long service life under sunlight irradiation.
As shown in fig. 4-7, the embodiment of the present utility model further provides a photovoltaic component, which includes a color steel tile, a plurality of fixtures 30, a photovoltaic module 20, and any one of the cushion blocks 10 provided in the embodiment of the present utility model. The plurality of clamps 30 are connected with the color steel tile, the photovoltaic module 20 is clamped and fixed on the color steel tile through the plurality of clamps 30, the cushion block 10 is arranged between the photovoltaic module 20 and the color steel tile, and the cushion block 10 is used for supporting and limiting the lower side of the photovoltaic module 20, so that the deformation degree of the edge of the photovoltaic module 20 is reduced.
The plurality of clamps 30 may be uniformly distributed along the first direction X and/or the second direction Y, and in the embodiment of the present utility model, the plurality of clamps 30 are uniformly distributed along the second direction Y is described as an example. It should be understood that the distribution direction of the fixture 30 may be specifically set according to the size, shape and placement position of the photovoltaic module 20, and the placement of the fixture 30 is not specifically limited in the present utility model.
In one embodiment, as shown in fig. 4-7, along the edges of the photovoltaic module 20, the photovoltaic module 20 includes a clamping edge and a hanging edge 201, the clamping edge is connected to the fixture 30, and the spacer 10 is disposed between the color steel tile and the hanging edge 201.
After the clamp 30 is clamped and fixed with the clamping edge of the photovoltaic module 20, the clamping edge is pressed downwards along the third direction Z, and the suspended edge 201 between the two clamping edges is bent and deformed, so that stress concentration is easily generated at the critical position of the suspended edge 201 and the clamping edge, and the risk of hidden cracking or breaking of the photovoltaic module 20 is caused.
In this embodiment, as shown in fig. 4, the cushion block 10 is disposed between the suspended edge 201 and the color steel tile, so as to provide enough supporting force for the suspended edge 201, thereby reducing the bending deformation degree of the suspended edge 201 after the clamp 30 and the clamping edge of the photovoltaic component 20 are clamped and fixed, and reducing the stress at the critical position of the suspended edge 201 and the clamping edge, thereby reducing the risk of hidden crack or breakage of the photovoltaic component 20 due to too concentrated stress at the position, and improving the service life and the working stability of the photovoltaic component. And the arrangement quantity and the occupied space of the cushion blocks 10 on the color steel tiles and/or the photovoltaic modules 20 can be reduced, so that the reasonable utilization rate of the installation space on the color steel tiles is improved, and the cost is saved.
In one embodiment, as shown in fig. 4 and 5, the spacer 10 is disposed at least at one side of the jig 30 in the distribution direction of the jig 30.
In this embodiment, as shown in fig. 4 and 5, the cushion block 10 is at least disposed at one side of the fixture 30, so that after the fixture 30 and the clamping edge of the photovoltaic module 20 are clamped and fixed, the cushion block 10 can be supported on at least a portion of the suspended edge 201 of the photovoltaic module 20, thereby reducing the bending deformation degree of the suspended edge 201.
Specifically, along the distribution direction of the clamps 30, for example, the second direction Y shown in fig. 4 and 5, the pad 10 is disposed only on the left side of the clamps 30 as shown in the specific embodiment shown in fig. 2, and may be disposed only on the right side of the clamps 30, i.e., only one pad 10 is disposed between two adjacent clamps 30.
Of course, as shown in the embodiment of fig. 5, the cushion blocks 10 may be disposed on two sides of the clamps 30, that is, two cushion blocks 10 are disposed between two adjacent clamps 30, so as to further increase the supporting area of the suspended edge 201 and prevent the suspended edge from bending deformation. And compared with the method of using only one cushion block 10 with larger volume, the method has the advantages that the two cushion blocks 10 are respectively supported at the two ends of the suspension edge 201, which are close to the clamp 30, so that the volume and occupied space of the cushion blocks 10 can be reduced, and the cost is further reduced.
The length dimension of the cushion block 10 along the second direction Y may be greater than 0, less than or equal to the distance between two adjacent clamps 30, and may be specifically designed according to the specific structure of the photovoltaic component, which is not limited herein.
Preferably, the length dimension of the cushion block 10 may be 20mm, so that the cushion block 10 can be moderate in volume while a sufficient supporting area can be provided for the suspended edge 201 of the photovoltaic module 20, and the installation space of a single cushion block 10 is saved, so that the arrangement and installation of a plurality of cushion blocks 10 are facilitated, and meanwhile, the manufacturing cost can be saved.
In another embodiment, as shown in fig. 5, the pads 10 may be symmetrically disposed at both sides of the jig 30 along the distribution direction of the jig 30.
In this embodiment, as shown in fig. 5, the cushion blocks 10 are symmetrically arranged on two sides of the fixture 30, so that the suspended edge 201 of the photovoltaic module 20 between the two fixtures 30 can be supported near two ends of the fixture 30 on two sides, and the stress of the suspended edge 201 is more uniform, so that the supporting strength of the cushion block 10 to the suspended edge 201 is further improved, and the supporting design of the cushion block 10 with smaller volume can be realized when the size of the suspended edge 201 is fixed, and the manufacturing cost is further reduced.
In another embodiment, as shown in fig. 6, at least three pads 10 are disposed between two adjacent clamps 30 along the distribution direction of the clamps 30.
In this embodiment, as shown in fig. 6, in this structure, the suspended edge 201 between two adjacent clamps 30 is supported by multiple points of at least three pads 10, so that a smaller volume design of the pads 10 can be achieved. And the multipoint support design is more flexible, and the specific installation position of the cushion block 10 can be correspondingly adjusted according to the length of the suspended edge 201, so that the application range of the cushion block 10 can be improved, the cushion block 10 can be suitable for various types and sizes of photovoltaic components, and the manufacturing cost is saved.
In a specific embodiment, as shown in fig. 7, the photovoltaic module 20 further includes a corner 202, and the corner 202 and the color steel tile support are provided with a cushion block 10.
In this embodiment, as shown in fig. 7, the cushion block 10 is supported at the corner of the photovoltaic module 20, so as to further improve the flatness of the photovoltaic module 20, prevent the corner 202 from bending or deforming during long-time use, ensure the reliable function of the photovoltaic module 20, and improve the service life and the working stability of the photovoltaic module 20.
In one embodiment, as shown in fig. 4-7, a first gap 40 is provided between the pad 10 and the clamp 30, the first gap 40 being the smallest gap between the pad 10 and the clamp 30.
In this embodiment, as shown in fig. 4-7, a first gap 40 is provided between the cushion block 10 and the fixture 30, so that installation of the cushion block 10 is facilitated, and assembly efficiency of the photovoltaic component is improved.
In one embodiment, as shown in FIGS. 4-7, the first gap 40 has a distance L1, 0.ltoreq.L1.ltoreq. 316.75mm. For example, L1 may be 5mm, 10mm, 15mm, 20mm, 25mm, 50mm, 75mm, 100mm, 200mm, 300mm, etc., and of course may be other dimensions, and the specific dimensions of L1 may be designed according to the specific structure of the photovoltaic member, without limitation.
Along the second direction Y, if the distance L1 between the first gap 40 is too large, i.e., L1 > 316.75mm, the distance between two adjacent clamps 30 needs to be set larger, and the length of the suspended edge 201 is too large, so that the suspended edge 201 is easier to generate bending deformation along the third direction Z under the action of gravity, and the distance L1 between the cushion block 10 and the clamps 30 between the first gap 40 is too large, so that the support between the suspended edge 201 and the adjacent positions of the clamps 30 is unreliable, the suspended edge 201 above the first gap 40 is easy to generate bending deformation along the third direction Z, and the stress between the suspended edge 201 and the adjacent positions of the clamps 30 cannot be reduced, so that the photovoltaic module 20 is easy to generate hidden crack and damage risk.
In this embodiment, as shown in fig. 4-7, the distance L1 of the first gap 40 satisfies 0.ltoreq.l1.ltoreq. 316.75mm, the distance L1 of the first gap 40 between the pad 10 and the fixture 30 is moderate, and the support at the adjacent position of the suspended edge 201 and the fixture 30 is more reliable, so that the suspended edge 201 above the first gap 40 is not easy to generate bending deformation along the third direction Z, thereby playing the role of reducing the stress at the adjacent position of the suspended edge 201 and the fixture 30, reducing the risk of hidden crack and damage of the photovoltaic module 20, and improving the service life and the working stability of the photovoltaic component.
Preferably, the distance L1 of the first gap 40 is 0.ltoreq.l1.ltoreq.20mm, so as to further ensure that the suspended edge 201 above the first gap 40 can be sufficiently supported, prevent the suspended edge 201 thereat from bending deformation along the third direction Z, and avoid hidden crack and damage risks caused by too concentrated stress of the suspended edge 201 at the photovoltaic module 20.
In one embodiment, as shown in fig. 5-7, a second gap 50 is provided between two adjacent pods 10.
In this embodiment, as shown in fig. 5 to 7, the second gap 50 may avoid interference between two adjacent cushion blocks 10, so as to facilitate installation of the cushion blocks 10, and prevent the cushion blocks 10 installed in the installation process from loosening and falling due to interference of the cushion blocks 10 being installed, thereby improving the assembly efficiency of the photovoltaic component. In addition, the number of the cushion blocks 10 can be reduced by setting the second gaps 50, so that the support area can be uniformly and sufficiently provided for the suspended edge 201, the installation space of the cushion blocks 10 is reduced, the space utilization rate of the photovoltaic component is improved, and the cost is further saved while the reliability of the support strength is ensured.
In one embodiment, as shown in FIGS. 5-7, the distance of the second gap 50 is L2, 0.ltoreq.L2.ltoreq.613.5 mm. For example, L2 may be 5mm, 10mm, 15mm, 20mm, 25mm, 50mm, 75mm, 100mm, 200mm, 300mm, 400mm, 500mm, 600mm, etc., and of course may be other dimensions, and the specific dimensions of L2 may be designed according to the specific structure of the photovoltaic member, without limitation.
Along the second direction Y, if the distance L2 of the second gap 50 is too large, that is, L2 is greater than 613.5mm, the distance between the two adjacent clamps 30 needs to be set larger, and the length of the suspended edge 201 is too large, so that the suspended edge 201 is easier to generate bending deformation along the third direction Z under the action of gravity of the suspended edge itself, and the distance L2 of the second gap 50 between the two adjacent cushion blocks 10 is too large, so that the suspended edge 201 between the two adjacent cushion blocks 10 lacks support, and the suspended edge 201 between the two adjacent cushion blocks 10, that is, the suspended edge 201 above the second gap 50 is easy to generate bending deformation along the third direction Z under the action of gravity of the suspended edge itself, thereby reducing the service life and the working stability of the photovoltaic module 20.
In this embodiment, as shown in fig. 5-7, the distance L2 of the second gap 50 satisfies 0.ltoreq.l2.ltoreq.613.5 mm, and the distance of the second gap 50 between two adjacent cushion blocks 10 is moderate, so that the suspended edge 201 between two adjacent cushion blocks 10 can be sufficiently supported, and thus the suspended edge 201 located above the second gap 50 is not easy to generate bending deformation along the third direction Z, which ensures the overall flatness of the photovoltaic module 20, and improves the service life and the working stability of the photovoltaic module 20.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (10)
1. A spacer comprising a first side and a second side disposed opposite one another in a horizontal direction;
the first side is provided with a buffer space, and the buffer space is recessed in the surface of the first side;
the second side is provided with a clamping space; the clamping space is recessed in the surface of the second side, and the clamping space is located above the buffer space.
2. The head block of claim 1 wherein the clamping space is tapered in height for at least a segment along the direction of the first side toward the second side.
3. The cushion block of claim 1, wherein the clamping space is defined by a first wall, a second wall, and a connecting wall, the first wall being disposed opposite the second wall, the connecting wall connecting the first wall and the second wall, the connecting wall extending in a vertical direction.
4. A spacer as claimed in claim 3 wherein said first wall is located above said second wall, said first wall being progressively inclined in a direction away from said connecting wall towards said second wall.
5. A spacer as claimed in claim 3 wherein the first wall is located above the second wall and wherein a relief groove is provided in a side of the second wall adjacent the connecting wall, the relief groove being recessed into a surface of the second wall.
6. The head block of claim 5 wherein the relief groove has a gradually increasing groove width in a bottom-up direction.
7. The spacer of claim 6, wherein the walls of the relief groove include flared walls disposed opposite the connecting wall, the flared walls being progressively sloped away from the connecting wall in a bottom-up direction, the flared walls having a slope of 15 ° to 75 °.
8. The cushion block of any one of claims 1-7, wherein the buffer space comprises a first buffer zone and a second buffer zone, the first buffer zone extending through a first side of the cushion block, the second buffer zone being located inside the first buffer zone, and a support being provided between the first buffer zone and the second buffer zone.
9. The cushion block according to any one of claims 1-7, wherein the cushion block is made of any one of silicone rubber, fluorosilicone rubber or nitrile rubber.
10. A photovoltaic component, characterized by comprising a color steel tile, a photovoltaic module and the cushion block according to any one of claims 1-9, wherein the cushion block is arranged between the photovoltaic module and the color steel tile, and the clamping space clamps the photovoltaic module.
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CN202321689430.XU CN219960455U (en) | 2023-06-29 | 2023-06-29 | Cushion block and photovoltaic component |
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CN202321689430.XU CN219960455U (en) | 2023-06-29 | 2023-06-29 | Cushion block and photovoltaic component |
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