CN219948636U - Automatic tray loading equipment for button cells - Google Patents
Automatic tray loading equipment for button cells Download PDFInfo
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- CN219948636U CN219948636U CN202320473433.3U CN202320473433U CN219948636U CN 219948636 U CN219948636 U CN 219948636U CN 202320473433 U CN202320473433 U CN 202320473433U CN 219948636 U CN219948636 U CN 219948636U
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- 238000000926 separation method Methods 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000000903 blocking effect Effects 0.000 description 9
- 238000005192 partition Methods 0.000 description 8
- 238000012546 transfer Methods 0.000 description 6
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to a button cell dishing technology, and discloses automatic dishing equipment for button cells, which comprises: the rack, and set up feed arrangement in the rack, first feed bin device, second feed bin device, sucking disc sideslip device, sabot device, wherein feed arrangement is used for conveying button cell, first feed bin device is used for holding a plurality of trays, when carrying out the sabot operation, the sucking disc sideslip device will one of them the tray removes in the second feed bin device, sabot device will button cell sabot arrives in the second feed bin device in the tray, wait that the tray is filled up, sucking disc sideslip device will again the tray clamp in the first feed bin device get in the second feed bin device to carry out sabot operation. By adopting the automatic button cell dishing equipment, the automatic dishing of the button cells on the production line is realized, and the automation degree of the production line is improved.
Description
Technical Field
The utility model relates to the technical field of button cell dishing, in particular to automatic dishing equipment for button cells.
Background
Button cell also known as miniature battery, its diameter size is generally 5~15mm between, need carry out the sabot operation with button cell after the preparation process is accomplished to follow-up storage or transportation, current sabot operation generally adopts the people's frock dish, and people's frock dish needs to put into the spacing groove in the dish with button cell one by one, and the production efficiency of manual sabot is lower, and the demand number of line personnel is high, consequently the research and development personnel in this field need develop an automatic sabot equipment in order to improve the degree of automation of button cell production line.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provides automatic button cell tray loading equipment.
The aim of the utility model is realized by the following technical scheme:
an automatic button cell palletizing apparatus comprising: the rack, and set up feed arrangement in the rack, first feed bin device, second feed bin device, sucking disc sideslip device, sabot device, wherein feed arrangement is used for conveying button cell, first feed bin device is used for holding a plurality of trays, when carrying out the sabot operation, the sucking disc sideslip device will one of them the tray removes in the second feed bin device, sabot device will button cell sabot arrives in the second feed bin device in the tray, wait that the tray is filled up, sucking disc sideslip device will again the tray clamp in the first feed bin device get in the second feed bin device to carry out sabot operation.
In one embodiment, the feeding device comprises a first conveying component and a separation positioning component, the first conveying component is used for conveying the button cells, the separation positioning component comprises a separation block and a separation driver, a plurality of separation grooves are formed in the separation block, and the separation driver is used for driving the separation block to move towards the direction of the first conveying component so that each separation groove is used for limiting and fixing one button cell.
In one embodiment, the palletizing device is a SCARA robot.
In one embodiment, the suction cup traversing device comprises a transverse moving assembly, a vertical moving driver and a suction cup assembly, wherein the transverse moving assembly is arranged on the frame and used for driving the vertical moving driver to move back and forth between the first bin device and the second bin device, the vertical moving driver is connected with the suction cup assembly to vertically move up and down, and the suction cup assembly is used for taking and placing the tray.
In one embodiment, the sucker assembly comprises a connecting plate, a plurality of brackets and a plurality of vacuum absorbing parts, wherein the connecting plate is connected with the vertical movement driver, one end of each bracket is connected with the connecting plate, the other end of each bracket is connected with one vacuum absorbing part, each bracket is provided with a through groove, and the position of the vacuum absorbing part on the through groove is adjustable.
In one embodiment, the first bin device comprises a first bin, a first lifting module, a first supporting plate and a first feeding component, wherein the first bin is arranged on the frame, the first lifting module is used for driving the first supporting plate to lift in the first bin, the first feeding component is arranged at the bottom of the first bin, and the first feeding component is used for conveying materials to the first supporting plate.
In one embodiment, the second bin device comprises a second bin, a second lifting module, a second supporting plate and a second feeding assembly, wherein the second bin is arranged on the frame, the second lifting module is used for driving the second supporting plate to lift in the second bin, the second feeding assembly is arranged at the bottom of the second bin, and the second feeding assembly is used for conveying the materials out of the second supporting plate.
In one embodiment, the first lifting module comprises a first lifting driver, a first lifting sensor and a first lifting sliding rail, the first supporting plate is slidably arranged on the first lifting sliding rail, the first lifting sensor is arranged on the first supporting plate, and the first lifting driver is used for driving the first supporting plate to perform lifting motion along the first lifting sliding rail.
In one embodiment, the first bin device further comprises a plurality of tray dividers disposed on both sides of the first bin open end, each tray divider comprising a dividing driver and a dividing plate, each dividing driver for driving the dividing plate to insert into the bottom of one of the trays.
In one embodiment, the second bin arrangement further comprises a tray securing assembly disposed at an open end of the second bin, the tray securing assembly securing the tray being palletized.
Compared with the prior art, the utility model has at least the following advantages:
the utility model provides automatic tray loading equipment for button cells, which is characterized in that a rack is arranged, a feeding device, a first bin device, a second bin device, a sucker traversing device and a tray loading device are arranged on the rack, wherein the feeding device is used for conveying the button cells, the first bin device is used for accommodating a plurality of trays, when tray loading operation is carried out, one tray is moved into the second bin device by the sucker traversing device, the tray loading device loads the button cells into the tray in the second bin device, after the tray is filled, the tray in the first bin device is clamped into the second bin device again by the sucker traversing device, and the tray loading operation is continued. By adopting the automatic button cell dishing equipment, the automatic dishing of the button cells on the production line is realized, the automation degree of the production line is improved, the batch discharging of the button cells is realized, the production efficiency is improved, and the labor is saved.
Drawings
Fig. 1 is a schematic structural view of an automatic button cell tray loading device according to an embodiment of the present utility model;
fig. 2 is a schematic structural view of a feeding device of the automatic button cell palletizing device shown in fig. 1;
fig. 3 is a schematic structural view of a palletizing device of the automatic button cell palletizing apparatus of fig. 1;
FIG. 4 is a schematic structural view of a suction cup traversing device of the automatic button cell loading device shown in FIG. 1;
fig. 5 is a schematic structural view of a first bin device and a second bin device of the automatic button cell palletizing device of fig. 1.
In the figure: 100. a frame; 200. a feeding device; 210. a first transfer assembly; 211. a transfer drive; 212. a transfer station; 213. a conveyor belt; 214. a flow guide; 215. a limiting block; 220. separating the positioning components; 221. a separation block; 2211. a separation groove; 222. a partition driver; 223. an inductor; 224. a material blocking piece; 300. a first bin arrangement; 310. a first bin; 320. a first lifting module; 330. a first pallet; 340. a first feed assembly; 350. tray partitions; 400. a second bin arrangement; 410. a second bin; 420. a second lifting module; 430. a second pallet; 440. a second feeding assembly; 450. a tray fixing assembly; 500. a suction cup traversing device; 510. a lateral movement assembly; 511. a slide rail; 512. a connecting arm; 513. a lateral movement driver; 520. a vertical movement driver; 530. a suction cup assembly; 531. a connecting plate; 532. a bracket; 5321. a through groove; 533. a vacuum absorbing member; 600. a dishing device; 610. and (5) a vacuum chuck.
Description of the embodiments
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the utility model. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Referring to fig. 1, an automatic button cell palletizing apparatus 10 includes: the rack 100, and the feeding device 200, the first bin device 300, the second bin device 400, the sucking disc sideslip device 500 and the tray loading device 600 which are arranged on the rack 100, wherein the feeding device 200 is used for conveying button cells, the first bin device 300 is used for accommodating a plurality of trays, when a tray loading operation is carried out, the sucking disc sideslip device 500 moves one tray into the second bin device 400, the tray loading device 600 loads the button cells into the trays in the second bin device 400, the trays are filled, the sucking disc sideslip device 500 clamps the trays in the first bin device 300 into the second bin device 400 again, and the tray loading operation is carried out continuously.
In addition, in order to adapt to the development of automation of a production line, the inventor designs an automatic button cell tray loading device 10, which stores a plurality of empty trays in a first bin device 300 in advance, then moves the empty trays into a second bin device 400 one by using a sucker traversing device 500, then starts a tray loading device 600, sucks button cells in a feeding device 200 into trays on the second bin device 400, then stores the trays loaded by the second bin device 400, then repeatedly operates the sucker traversing device 500 to move new empty trays into the second bin device 400, repeatedly operates the second bin device 400 to fill the trays, and then takes out batches of the filled trays from the second bin device 400, thus realizing intelligent automatic tray loading operation of the button cells and greatly improving production efficiency.
Referring to fig. 1 and 2, further, the feeding device 200 includes a first conveying component 210 and a separation positioning component 220, the first conveying component 210 is used for conveying button cells, the separation positioning component 220 includes a separation block 221 and a separation driver 222, a plurality of separation grooves 2211 are formed on the separation block 221, and the separation driver 222 is used for driving the separation block 221 to move towards the direction of the first conveying component 210, so that each separation groove 2211 limits and fixes a button cell.
It should be noted that, the first conveying assembly 210 includes a conveying driving member 211, a conveying table 212, a conveying belt 213, a guiding member 214, and a limiting block 215, the conveying table 212 is disposed on the frame 100, the conveying belt 213 is sleeved on the conveying table 212, the conveying driving member 211 is used for driving the conveying belt 213 to convey, the guiding member 214 is disposed on the conveying table 212 along the conveying belt 213, the button cell is conveyed on the conveying belt 213 along the guiding member 214, the limiting block 215 is disposed at one end of the guiding member 214, and the limiting block 215 is used for blocking the button cell; further, the separation and positioning assembly 220 further comprises an inductor 223 and a blocking piece 224, the blocking piece 224 comprises a blocking piece and a blocking piece driver, the inductor 223 is arranged on the flow guiding piece 214, when the inductor 223 senses that a button cell exists in the sensed area, the blocking piece driver drives the blocking piece to move towards the direction of the conveying belt 213, the separation and positioning assembly is started to block subsequent incoming materials on the conveying belt 213, the separation and positioning assembly is driven to move towards the direction of the conveying belt 213, the limiting and fixing of the button cell is completed, and the inductor 223 and the blocking piece 224 are additionally arranged, so that the limiting and fixing operation of the separation and positioning assembly 220 on the button cell can be faster.
Referring to fig. 1 and 3, further, the palletizing apparatus 600 is a SCARA robot.
It should be noted that, the SCARA robot is provided with a plurality of equidistant vacuum chucks 610, each vacuum chuck 610 corresponds to a separating groove 2211, and when the SCARA robot is started, each vacuum chuck 610 adsorbs the buttons in the corresponding separating groove 2211 and transfers the button cells to the tray on the second bin device 400.
The SCARA robot is also called as a selective compliance assembly and arm thereof, is a robot arm applied to assembly operation, has 3 rotary joints, is most suitable for plane positioning, and has a basic structure designed as a conventional prior art, so that the utility model is not repeated.
Referring to fig. 1 and 4, further, the suction cup traversing device 500 includes a traverse assembly 510, a vertical movement driver 520 and a suction cup assembly 530, wherein the traverse assembly 510 is disposed on the frame 100, the traverse assembly 510 is used for driving the vertical movement driver 520 to reciprocate between the first bin device 300 and the second bin device 400, the vertical movement driver 520 is connected with the suction cup assembly 530 to vertically move up and down, and the suction cup assembly 530 is used for picking and placing the tray.
It should be noted that, the lateral movement assembly 510 includes a sliding rail 511, a connecting arm 512, and a lateral movement driver 513, the sliding rail 511 is disposed on the rack 100, one end of the connecting arm 512 is slidably connected with the sliding rail 511, the lateral movement driver 513 is used for driving the connecting arm 512 to move along the sliding rail 511, the other end of the connecting arm 512 is connected with a vertical movement driver 520, and an output end of the vertical movement driver 520 is connected with the suction cup assembly 530, so that, through the cooperation of the lateral movement assembly 510 and the vertical movement driver, the movement of the suction cup assembly 530 in the horizontal direction and the vertical direction can be realized, that is, the sucking movement of the tray in the first bin device 300 into the second bin device 400 can be realized.
Referring to fig. 1 and 4, further, the chuck assembly 530 includes a connection plate 531, a plurality of supports 532 and a plurality of vacuum suction members 533, wherein the connection plate 531 is connected to the vertical movement driver 520, one end of each support 532 is connected to the connection plate 531, the other end of each support 532 is connected to a vacuum suction member 533, each support 532 is provided with a through slot 5321, and the position of the vacuum suction member 533 on the through slot 5321 is adjustable.
It should be noted that, in an embodiment, the suction cup assembly 530 includes four brackets 532 and four vacuum suction devices 533, and the four brackets 532 are symmetrically disposed on the connecting plate 531 in an X-shape, so that vacuum suction can be performed on four end corners of the tray, so that the operation of sucking and transferring the tray is more stable, and further, by adjusting the connection position of the vacuum suction devices 533 in the through slot 5321, the suction cup assembly 530 can be suitable for sucking and transferring trays with different specifications; the vacuum absorbing member 533 is connected to a vacuum generator, which is of conventional design and is therefore not shown in the drawings.
Referring to fig. 1 and 5, further, the first bin device 300 includes a first bin 310, a first lifting module 320, a first supporting plate 330 and a first feeding assembly 340, the first bin 310 is disposed on the frame 100, the first lifting module 320 is used for driving the first supporting plate 330 to lift in the first bin 310, the first feeding assembly 340 is disposed at the bottom of the first bin 310, and the first feeding assembly 340 is used for conveying materials onto the first supporting plate 330; the second bin device 400 includes a second bin 410, a second lifting module 420, a second supporting plate 430, and a second feeding assembly 440, where the second bin 410 is disposed on the frame 100, the second lifting module 420 is used for driving the second supporting plate 430 to lift in the second bin 410, the second feeding assembly 440 is disposed at the bottom of the second bin 410, and the second feeding assembly 440 is used for conveying materials out of the second supporting plate 430.
It should be noted that, the first bin device 300 and the second bin device 400 may be arranged side by side, so that the chuck traversing device 500 is convenient for the tray taking operation, when in use, a plurality of trays are stacked and then placed into the first feeding assembly 340 and then transferred to the upper side of the first tray 330, the first lifting module 320 is started to drive the first tray 330 to move upwards until the uppermost tray reaches the sucking position of the chuck traversing device 500, the chuck traversing device 500 sucks and moves the uppermost tray onto the second tray 430, the first lifting module 320 drives the first tray 330 to rise step by step, the second lifting module 420 drives the second tray 430 to descend step by step until no remaining tray is left on the first tray 330, the first lifting module 320 drives the first tray 330 to descend to the original position, the first feeding assembly 340 feeds again, and similarly, when the second bin 410 is full, the second lifting module 420 drives the second tray 430 to descend to the original position, the stacked and the full tray is transferred out by the second feeding assembly 440, so that the manual operation of the first bin device 300, the second bin device 400 and the chuck traversing device 500 is completed, and the manual operation steps are saved.
Referring to fig. 1 and 5, further, the first lifting module 320 includes a first lifting driver, a first lifting sensor, and a first lifting rail, the first supporting plate 330 is slidably disposed on the first lifting rail, the first lifting sensor is disposed on the first supporting plate 330, and the first lifting driver is used for driving the first supporting plate 330 to perform lifting movement along the first lifting rail.
It should be noted that, similarly, the second lifting module 420 includes a second lifting driver, a second lifting sensor, and a second lifting sliding rail, where the second supporting plate 430 is slidably disposed on the second lifting sliding rail, the second lifting sensor is disposed on the second supporting plate 430, and the second lifting driver is used to drive the second supporting plate 430 to perform lifting movement along the second lifting sliding rail; the first/second lifting sensor feeds back the bearing signal on the first/second supporting plate to the first/second lifting driver, and then the first/second lifting driver performs corresponding action.
Referring to fig. 1 and 5, further, the first bin device 300 further includes a plurality of tray dividers 350, the tray dividers 350 are disposed on two sides of the open end of the first bin 310, each tray divider 350 includes a partition driver 222 and a partition plate, and each partition driver 222 is used for driving the partition plate to insert into the bottom of one tray.
It should be noted that, since the plurality of trays are stacked on the first supporting plate 330 in sequence, and the trays are generally made of plastic, the trays may be mutually adsorbed, and therefore, before the suction cup traversing device 500 performs the adsorption transfer operation, the plurality of tray spacers 350 support the uppermost tray in advance, and then perform the adsorption transfer, so that the phenomenon that a plurality of trays are transferred at a time can be avoided; further, each tray spacer 350 employs a partition driving cylinder and an insertion block, the partition driving cylinder drives the insertion block to move in a direction approaching or separating from the tray, wherein the insertion block is provided with an inclined surface, so that the insertion block can be more smoothly inserted between the two trays.
Referring to fig. 1 and 5, further, the second bin device 400 further includes a tray fixing assembly 450, wherein the tray fixing assembly 450 is disposed at an opening end of the second bin 410, and the tray fixing assembly 450 fixes a tray being palletized.
It should be noted that, the two tray fixing assemblies 450 of the second bin device 400 are symmetrically disposed at the open end of the second bin 410, when the suction cup traversing device 500 moves the tray to the second supporting plate 430 (or stacks on the tray on the second supporting plate 430), the two tray fixing assemblies 450 start to clamp and fix the uppermost tray, and then the tray loading device 600 performs the tray loading operation until the tray is filled, so that the position stability of the tray on the second supporting plate 430 can be improved, and the tray loading operation can be performed more smoothly.
The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (10)
1. An automatic button cell palletizing apparatus, comprising: the rack, and set up feed arrangement in the rack, first feed bin device, second feed bin device, sucking disc sideslip device, sabot device, wherein feed arrangement is used for conveying button cell, first feed bin device is used for holding a plurality of trays, when carrying out the sabot operation, the sucking disc sideslip device will one of them the tray removes in the second feed bin device, sabot device will button cell sabot arrives in the second feed bin device in the tray, wait that the tray is filled up, sucking disc sideslip device will again the tray clamp in the first feed bin device get in the second feed bin device to carry out sabot operation.
2. The automatic button cell palletizing device according to claim 1, wherein the feeding device comprises a first conveying assembly and a separation positioning assembly, the first conveying assembly is used for conveying the button cells, the separation positioning assembly comprises a separation block and a separation driver, a plurality of separation grooves are formed in the separation block, and the separation driver is used for driving the separation block to move towards the direction of the first conveying assembly so that each separation groove is used for limiting and fixing one button cell.
3. The automatic button cell palletizing apparatus as claimed in claim 2, wherein the palletizing device is a SCARA robot.
4. The automatic button cell palletizing apparatus as claimed in claim 1, wherein the suction cup traversing device comprises a traversing assembly, a vertical movement driver and a suction cup assembly, the traversing assembly is arranged on the frame, the traversing assembly is used for driving the vertical movement driver to move back and forth between the first bin device and the second bin device, the vertical movement driver is connected with the suction cup assembly to vertically move up and down, and the suction cup assembly is used for picking and placing the tray.
5. The automatic button cell loading device according to claim 4, wherein the suction cup assembly comprises a connecting plate, a plurality of brackets and a plurality of vacuum suction parts, the connecting plate is connected with the vertical movement driver, one end of each bracket is connected with the connecting plate, the other end of each bracket is connected with one vacuum suction part, a through groove is formed in each bracket, and the position of the vacuum suction part on the through groove is adjustable.
6. The automatic coin cell palletizing apparatus of claim 4, wherein the first bin means comprises a first bin, a first lifting module, a first pallet and a first feeding assembly, the first bin is disposed on the frame, the first lifting module is used for driving the first pallet to lift in the first bin, the first feeding assembly is disposed at the bottom of the first bin, and the first feeding assembly is used for conveying materials onto the first pallet.
7. The automatic button cell palletizing device according to claim 6, wherein the second bin device comprises a second bin, a second lifting module, a second supporting plate and a second feeding assembly, the second bin is arranged on the frame, the second lifting module is used for driving the second supporting plate to lift in the second bin, the second feeding assembly is arranged at the bottom of the second bin, and the second feeding assembly is used for conveying the materials out of the second supporting plate.
8. The automatic button cell palletizing apparatus of claim 6, wherein the first elevation module comprises a first elevation driver, a first elevation sensor, and a first elevation slide rail, the first pallet is slidably disposed on the first elevation slide rail, the first elevation sensor is disposed on the first pallet, and the first elevation driver is used for driving the first pallet to perform an elevation motion along the first elevation slide rail.
9. The automatic button cell palletizing apparatus as in claim 6, wherein the first bin means further comprises a plurality of tray dividers disposed at both sides of the first bin open end, each of the tray dividers comprising a dividing driver and a dividing plate, each of the dividing drivers for driving the dividing plate to be inserted into the bottom of one of the trays.
10. The automated button cell palletizing apparatus of claim 7, wherein the second magazine means further comprises a tray fixing assembly disposed at an open end of the second magazine, the tray fixing assembly fixing the tray being palletized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320473433.3U CN219948636U (en) | 2023-03-14 | 2023-03-14 | Automatic tray loading equipment for button cells |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320473433.3U CN219948636U (en) | 2023-03-14 | 2023-03-14 | Automatic tray loading equipment for button cells |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219948636U true CN219948636U (en) | 2023-11-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320473433.3U Active CN219948636U (en) | 2023-03-14 | 2023-03-14 | Automatic tray loading equipment for button cells |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219948636U (en) |
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2023
- 2023-03-14 CN CN202320473433.3U patent/CN219948636U/en active Active
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