CN219939643U - Bulking machine special for farm - Google Patents
Bulking machine special for farm Download PDFInfo
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- CN219939643U CN219939643U CN202321120621.4U CN202321120621U CN219939643U CN 219939643 U CN219939643 U CN 219939643U CN 202321120621 U CN202321120621 U CN 202321120621U CN 219939643 U CN219939643 U CN 219939643U
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- shearing
- puffing
- conditioner
- bulking machine
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- 230000007246 mechanism Effects 0.000 claims abstract description 119
- 238000010008 shearing Methods 0.000 claims abstract description 67
- 230000001007 puffing effect Effects 0.000 claims abstract description 40
- 238000001816 cooling Methods 0.000 claims abstract description 30
- 238000003756 stirring Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- 238000007599 discharging Methods 0.000 claims description 18
- 238000005507 spraying Methods 0.000 claims description 18
- 238000005520 cutting process Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 16
- 238000005496 tempering Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- 208000028659 discharge Diseases 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 3
- 230000003750 conditioning effect Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241001596950 Larimichthys crocea Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Landscapes
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model relates to a special bulking machine for a farm, and belongs to the technical field of food processing. The feeding mechanism, the stirring mechanism, the puffing mechanism, the shearing mechanism, the cooling mechanism and the blanking mechanism are arranged on the frame, and the fodder sequentially passes through the feeding mechanism, the stirring mechanism, the puffing mechanism, the shearing mechanism and the blanking mechanism.
Description
Technical Field
The utility model belongs to the technical field of food processing, and particularly relates to a special bulking machine for a farm.
Background
The fodder bulking machine belongs to a kind of equipment for processing the bulked fodder, its main working principle is to change the mechanical energy into the heat energy, the fodder is extruded by the heat that produces when the machine rotates and ripely, the most obvious characteristic of fodder through the bulking is that the volume is grow, but present fodder bulking machine often can cause the jam of discharging pipe because the inflation of fodder pellet when the ejection of compact.
For example, chinese patent publication No. CN110652021B discloses a high-efficiency bulking machine for preparing a large yellow croaker bulking compound feed, which achieves the effect of effectively heating, pressurizing and bulking by arranging a bulking screw rod, a feeding pipe, a feeding hopper, a discharging pipe, a supporting column, a motor, an electric heating sleeve unit, a motor frame unit, a heating ring unit and an air draft pipeline unit on a bulking machine cylinder.
The device has the advantages of reasonable and effective external heating type puffing structure, energy saving and high efficiency in a preheating mode before puffing materials by using motor waste heat, high preheating structural stability, convenient disassembly and replacement, suitability for motors of different sizes, high overall heat utilization rate of a puffing machine and high puffing rate. However, the volume of the puffed feed is large, the feed opening is easy to block, the temperature of the puffed feed is still high after the puffed feed is puffed, the puffed feed can be packaged after the temperature is reduced, the waiting time is long, and the production efficiency of the feed is reduced.
Disclosure of Invention
In order to solve the problems in the prior art, the utility model provides a special bulking machine for a farm, which solves the problems that the prior bulking machine is high in temperature after the feed is bulked and the feed is bulked, the feed can be packaged after waiting for temperature reduction, and the production efficiency of the feed is reduced.
The aim of the utility model can be achieved by the following technical scheme: the special bulking machine for the farm comprises a frame, a feeding mechanism, a stirring mechanism, a bulking mechanism, a shearing mechanism, a cooling mechanism and a discharging mechanism, wherein the feeding mechanism, the stirring mechanism, the bulking mechanism, the shearing mechanism and the discharging mechanism are arranged on the frame, and feed sequentially passes through the feeding mechanism, the stirring mechanism, the bulking mechanism, the shearing mechanism and the discharging mechanism;
the blanking mechanism comprises a crankshaft, a crank, a guide frame, a push plate and a blanking bin, wherein the blanking bin is arranged on the bottom surface of the shearing mechanism and is communicated with the shearing mechanism, the guide frame is arranged in the shearing mechanism, the crank is in sliding connection with the guide frame, one end of the crankshaft is rotationally connected with the crank, the other end of the crankshaft is connected with the push plate, and the crankshaft is connected with the driving end of the shearing mechanism.
As a preferable technical scheme of the utility model, the cooling mechanism comprises a cooling pipe and a water tank, wherein the cooling pipe is wound around the periphery of the shearing mechanism, one end of the cooling pipe is communicated with the water tank, and the other end of the cooling pipe is communicated with the stirring mechanism.
As a preferable technical scheme of the utility model, the stirring mechanism comprises a puffing bin, a conditioner, a breaker and a spraying assembly, wherein one end of the puffing bin is communicated with the feeding mechanism, the other end of the puffing bin is communicated with the conditioner, the conditioner is communicated with the puffing mechanism through the breaker, a spraying port of the spraying assembly is respectively communicated with a discharging port of the conditioner and a feeding port of the breaker, and the spraying assembly sprays boiled water into the conditioner and water vapor into the breaker.
As a preferable technical scheme of the utility model, the spraying assembly comprises a frame, a heater and a hot water pump, wherein the heater and the hot water pump are both arranged on the frame, a discharge hole of the heater is provided with a nozzle and a jet hole, the nozzle is communicated with the conditioner, the jet hole is communicated with the scattering device, and the hot water pump is arranged at the bottom of the heater and jets hot water from the nozzle.
As a preferable embodiment of the present utility model, the cooling pipe is in communication with the heater.
As a preferable technical scheme of the utility model, the shearing mechanism comprises a shearing chamber, a shearing motor and a shearing head, one end of the shearing chamber is arranged at the discharge end of the puffing mechanism, the shearing motor is arranged at the other end of the shearing chamber and positioned on the outer surface of the shearing chamber, the shearing head is positioned in the shearing chamber and connected with the driving end of the shearing motor, and the discharging mechanism is connected with the driving end of the shearing motor and positioned above the discharge port of the shearing chamber.
The beneficial effects of the utility model are as follows: through setting up unloading mechanism in shearing mechanism, let shearing mechanism can drive unloading mechanism when shearing the fodder that the inflation was accomplished and accomplish the promotion, release from the unloading storehouse, reduce the condition emergence because the fodder of inflation jam feed opening, reduce the fodder of unloading storehouse through the cooling tube simultaneously and accomplish the recovery of heat with the water transmission in the cooling tube in the heater, both let the fodder that the inflation was accomplished can be quick cooling, the efficiency of packing has been accelerated to follow-up, it is after the fodder is expanded to the fodder is easy to block up the feed opening and fodder is expanded to current bulking machine has been solved, its temperature is still higher, just can pack after need waiting for the temperature to reduce, the problem of the production efficiency of fodder has been reduced.
Drawings
The present utility model is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a shear mechanism of the present utility model;
FIG. 3 is a schematic diagram of the blanking mechanism of the present utility model;
description of the main reference signs
In the figure: 21. a collecting hopper; 22. lifting the auger; 31. puffing bins; 32. a conditioner; 33. a scattering device; 34. a frame; 35. a heater; 36. a hot water pump; 37. feeding auger; 38. a nozzle; 4. a puffing mechanism; 5. a shearing mechanism; 51. a shear chamber; 52. a shearing motor; 53. cutting the head; 6. a cooling tube; 7. a blanking mechanism; 71. a crankshaft; 72. a crank; 73. a guide frame; 74. discharging the material bin; 8. a water tank.
Detailed Description
In order to further describe the technical means and effects adopted by the utility model for achieving the preset aim, the following detailed description is given below of the specific implementation, structure, characteristics and effects according to the utility model with reference to the attached drawings and the preferred embodiment.
Referring to fig. 1-3, the embodiment provides a special bulking machine for a farm, which comprises a frame, a feeding mechanism, a stirring mechanism, a bulking mechanism 4, a shearing mechanism 5, a cooling mechanism and a discharging mechanism 7, wherein the feeding mechanism, the stirring mechanism, the bulking mechanism 4, the shearing mechanism 5 and the discharging mechanism 7 are arranged on the frame, and the cooling mechanism is arranged on the shearing mechanism 5.
When the existing fodder bulking machine processes fodder, the whole work flow mainly comprises the following stages: feeding: the fodder is sent into a bulking machine through a hopper after pretreatment such as cleaning and drying. Heating: the fodder is heated by the high temperature air flow provided by the heater 35 in the bulking machine, so that the moisture in the fodder is vaporized, and simultaneously the substances such as protein, sugar and the like are swelled. Puffing: after being heated by the heater 35, the feed enters the puffing bin 31 immediately, is subjected to high pressure and high temperature, rapidly expands and presents a foam shape, and meanwhile, the contact area between the feed and the air is increased, so that oxygen in the air is fully contacted with nutrient substances in the feed, and the starch formation of the nutrient substances and the enrichment of protein are promoted. And (3) discharging: the puffed feed is discharged through a discharge port, and the feed can be required to reach ideal quality by classified screening or drying and other treatment procedures.
But in the discharge stage, the volume of the puffed feed is increased, so that a feed opening is possibly blocked during discharge, the discharge of the follow-up feed is influenced, the temperature of the feed just puffed is higher, the feed cannot be directly packaged, the feed can be packaged after the temperature of the feed is reduced, and the production efficiency of the feed is influenced.
In order to solve the problems, when the feed is fed, the feed is poured into the collecting hopper 21 and then is conveyed into the stirring mechanism through the lifting auger 22, the feed enters the puffing mechanism 4 to be puffed after being fully and uniformly stirred in the stirring mechanism, in the stirring process, the feed needs to absorb water vapor to enable the feed to be cured and homogenized well, the puffing mechanism 4 mainly comprises a screw rod, a screw sleeve, a template and the like, the feeding section, the pressurizing section and the discharging section are divided, a heating gasket is arranged on the outer ring of the pressurizing section, the material forms a high-temperature and high-pressure state under the actions of aggregation, compression, kneading, friction and the like in the puffing cavity, the material becomes a molten plastic colloid, when the material enters the shearing mechanism 5 at normal temperature and under the influence of pressure and temperature dip after being extruded from the puffing mechanism 4, the material containing higher moisture and starch instantaneously generates an expansion effect, the continuously extruded puffing product forms a puffing material containing a plurality of micropores after being cut off by the shearing mechanism 5, the feed is discharged through the discharging mechanism 7, and when the material enters the shearing mechanism 5, the feed is provided with a high temperature, the temperature is enabled to be wound in the shearing mechanism, the temperature can be more quickly cooled, the heat can be recovered in the environment-friendly way, the heat can be reduced, the environment-friendly heat can be recovered, the temperature can be reduced, the environment-friendly heat can be cooled, and the heat can be more effectively cooled, and the environment-friendly can be recovered, and the heat can be cooled, and the heat can be recovered, and the heat can be cooled, and the environment-friendly, and the energy can be cooled.
In order to enable the blanking mechanism 7 to better discharge feed, the blanking mechanism 7 comprises a crankshaft 71, a crank 72, a guide frame 73, a push plate and a blanking bin 74, wherein the blanking bin 74 is arranged on the bottom surface of the shearing mechanism 5 and is communicated with the shearing mechanism 5, the guide frame 73 is arranged in the shearing mechanism 5, the crank 72 is in sliding connection with the guide frame 73, one end of the crankshaft 71 is rotationally connected with the crank 72, the other end of the crankshaft 71 is connected with the push plate, and the crankshaft 71 is connected with the driving end of the shearing mechanism 5. When the shearing mechanism 5 shears the puffed feed, the crankshaft 71 is driven to rotate, and the crankshaft 71 drives the crank 72 to slide up and down on the guide frame 73, so that the pushing plate connected under the crank 72 can push the feed to be discharged from the discharging bin 74, and the condition that the feed blocks the discharging opening is avoided.
For better absorption puffing the heat in the fodder that accomplishes, in this embodiment, cooling body includes cooling tube 6 and water tank 8, cooling tube 6 twines in shearing mechanism 5 periphery, cooling tube 6's one end and water tank 8 intercommunication, the other end and rabbling mechanism intercommunication, through flowing into the rabbling mechanism with the cold water in the water tank 8 through cooling tube 6 in, let the fodder in the shearing mechanism 5 can be cooled down more fast, simultaneously, cooling tube 6 drives the stirring mechanism with absorbing heat in and carries out further utilization, avoided the waste of heat, water resource has been practiced thrift simultaneously.
In order to better stir the feed, in one embodiment, the stirring mechanism comprises a puffing bin 31, a tempering device 32, a scattering device 33 and a spraying component, one end of the puffing bin 31 is communicated with the feeding mechanism, the other end of the puffing bin is communicated with the tempering device 32, the tempering device 32 is communicated with the puffing mechanism 4 through the scattering device 33, a spraying port of the spraying component is communicated with a discharging port of the tempering device 32 and a feeding port of the scattering device 33, boiled water is sprayed into the tempering device 32 and water vapor is sprayed into the scattering device 33, the feeding mechanism conveys the feed into the puffing bin 31 for preliminary puffing, the adhered feed is dispersed, the subsequent stirring and scattering are more conveniently carried out, the feed is stably conveyed to the feeding port of the tempering device 32 through a feeding auger 37, 3-8 air inlets are arranged at the upper part of the tempering device 32, the spraying opening of the spraying assembly is communicated with the air inlet, the air inlet is arranged in a line on the cylinder body at the upper part of the conditioner 32, the angle between the blades of the conditioner 32 and the main shaft is adjusted to be about 50 degrees, so that the material is kept at a higher fullness degree in the conditioner 32, the material and boiled water can be fully stirred and mixed, the spraying assembly sprays the boiled water into the air inlet through the spraying opening, the material is mixed and heated in the conditioner 32 through the rotation of the blades and is conveyed to the scattering device 33 forwards, when the spraying assembly sprays water vapor into the scattering device 33, the powder after absorbing the vapor is further cured and homogenized in the scattering device 33, and under the rapid rotation of the scattering blades, small lumps which can occur are scattered through the striking and shearing actions, so that the material is kept in a loose and uniform state; the materials after hardening and tempering and scattering enter a puffing mechanism 4 for puffing.
In order to better spray water into the conditioner 32 and the diffuser 33, in an embodiment, the spray assembly comprises a frame 34, a heater 35 and a hot water pump 36, wherein the heater 35 and the hot water pump 36 are both arranged on the frame 34, a discharge hole of the heater 35 is provided with a nozzle 38 and a gas nozzle, the nozzle 38 is communicated with the conditioner 32, the gas nozzle is communicated with the diffuser 33, the hot water pump 36 is arranged at the bottom of the heater 35 and sprays hot water from the nozzle 38 and the gas nozzle, and meanwhile, the heater 35 is provided with two hot water for conditioning, the hot water for conditioning is provided by the two heaters 35 in a rotating way, so that the requirement of continuous production on boiled water can be ensured, and steam generated in the heating process of the heater 35 is directly connected to the discharge hole of the conditioner 32, so that materials subjected to hot water conditioning can be further heated.
For better heat recovery, in an embodiment, the heater 35 is communicated with the cooling pipe 6, and the cooling pipe 6 is communicated with the heater 35 to directly feed the water with heat absorbed by the cooling pipe 6 into the heater 35, so that the efficiency of heating the water by the heater 35 is improved, the heat generated in the puffing process is recycled, the heat waste is reduced, and the method is more energy-saving and environment-friendly.
In order to better shear the puffed feed, in an embodiment, the shearing mechanism 5 comprises a shearing chamber 51, a shearing motor 52 and a shearing head 53, one end of the shearing chamber 51 is arranged at the discharge end of the puffing mechanism 4, the shearing motor 52 is arranged at the other end of the shearing chamber 51 and positioned on the outer surface of the shearing chamber 51, the shearing head 53 is positioned in the shearing chamber 51 and connected with the driving end of the shearing motor 52, the blanking mechanism 7 is connected with the driving end of the shearing motor 52 and positioned above the discharge port of the shearing chamber 51, when the material is extruded from the puffing mechanism 4 and enters the shearing chamber 51 at normal temperature and normal pressure, under the influence of pressure and temperature dip, the material containing higher moisture and starch instantaneously generates expansion, at the moment, the shearing motor drives the shearing head 53 to shear the feed, so that the puffed feed containing a plurality of micropores is formed after the rotary cutter of the shearing head 53, at the moment, the puffed feed contains higher moisture and the particles are softer, can be directly fed after being bred and produced, and digestion and absorption of animals are facilitated.
The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.
Claims (6)
1. A special bulking machine of plant, its characterized in that: the feeding mechanism, the stirring mechanism, the puffing mechanism, the shearing mechanism, the cooling mechanism and the blanking mechanism are arranged on the frame, and feed sequentially passes through the feeding mechanism, the stirring mechanism, the puffing mechanism, the shearing mechanism and the blanking mechanism;
the blanking mechanism comprises a crankshaft, a crank, a guide frame, a push plate and a blanking bin, wherein the blanking bin is arranged on the bottom surface of the shearing mechanism and is communicated with the shearing mechanism, the guide frame is arranged in the shearing mechanism, the crank is in sliding connection with the guide frame, one end of the crankshaft is rotationally connected with the crank, the other end of the crankshaft is connected with the push plate, and the crankshaft is connected with the driving end of the shearing mechanism.
2. A farm-specific bulking machine of claim 1, wherein: the cooling mechanism comprises a cooling pipe and a water tank, wherein the cooling pipe is wound around the periphery of the shearing mechanism, one end of the cooling pipe is communicated with the water tank, and the other end of the cooling pipe is communicated with the stirring mechanism.
3. A farm-specific bulking machine of claim 2, wherein: the stirring mechanism comprises a puffing bin, a conditioner, a scattering device and a spraying assembly, one end of the puffing bin is communicated with the feeding mechanism, the other end of the puffing bin is communicated with the conditioner, the conditioner is communicated with the puffing mechanism through the scattering device, a spraying port of the spraying assembly is respectively communicated with a discharging port of the conditioner and a feeding port of the scattering device, and the spraying assembly sprays boiled water into the conditioner and water vapor into the scattering device.
4. A farm-specific bulking machine of claim 3, wherein: the spraying assembly comprises a frame, a heater and a hot water pump, wherein the heater and the hot water pump are arranged on the frame, a nozzle and an air jet are arranged at a discharge hole of the heater, the nozzle is communicated with the conditioner, the air jet is communicated with the scattering device, and the hot water pump is arranged at the bottom of the heater and sprays hot water from the nozzle.
5. The farm-specific bulking machine of claim 4, wherein: the cooling pipe is communicated with the heater.
6. A farm-specific bulking machine of claim 1, wherein: the cutting mechanism comprises a cutting chamber, a cutting motor and a cutting head, one end of the cutting chamber is arranged at the discharge end of the puffing mechanism, the cutting motor is arranged at the other end of the cutting chamber and positioned on the outer surface of the cutting chamber, the cutting head is positioned in the cutting chamber and connected with the driving end of the cutting motor, and the discharging mechanism is connected with the driving end of the cutting motor and positioned above the discharge port of the cutting chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321120621.4U CN219939643U (en) | 2023-05-11 | 2023-05-11 | Bulking machine special for farm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321120621.4U CN219939643U (en) | 2023-05-11 | 2023-05-11 | Bulking machine special for farm |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219939643U true CN219939643U (en) | 2023-11-03 |
Family
ID=88550495
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321120621.4U Active CN219939643U (en) | 2023-05-11 | 2023-05-11 | Bulking machine special for farm |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219939643U (en) |
-
2023
- 2023-05-11 CN CN202321120621.4U patent/CN219939643U/en active Active
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