CN219923745U - Automatic yard weighing equipment of sweeping of various box of earphone - Google Patents
Automatic yard weighing equipment of sweeping of various box of earphone Download PDFInfo
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- CN219923745U CN219923745U CN202223436593.5U CN202223436593U CN219923745U CN 219923745 U CN219923745 U CN 219923745U CN 202223436593 U CN202223436593 U CN 202223436593U CN 219923745 U CN219923745 U CN 219923745U
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- weighing device
- earphone
- code scanning
- weighing
- defective product
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- 238000005303 weighing Methods 0.000 title claims abstract description 79
- 238000010408 sweeping Methods 0.000 title description 2
- 230000002950 deficient Effects 0.000 claims abstract description 46
- 238000012360 testing method Methods 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 claims description 29
- 238000007599 discharging Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000003908 quality control method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
Abstract
The utility model provides an automatic code scanning and weighing device for a color box of an earphone, which comprises the following components: the device comprises a frame, a weighing device, a defective product pushing mechanism, a grabbing mechanism, an image acquisition device and a control unit, wherein the weighing device, the defective product pushing mechanism, the grabbing mechanism, the image acquisition device and the control unit are arranged in the frame; the frame has a testing platform, and testing platform's left and right sides is provided with guide mechanism and unloading slip table respectively, and testing platform's front side is provided with defective products stock portion, and guide mechanism is used for leading the various box that awaits measuring to testing platform's left side, and weighing device and defective products pushing equipment all set up in testing platform's surface, grasp material mechanism and image acquisition device all are located testing platform's top. According to the automatic code scanning and weighing equipment for the earphone color boxes, disclosed by the embodiment of the utility model, by reasonably arranging the components, the automatic code scanning and weighing equipment can completely replace manual work, is high in universality, compatible with the code scanning and weighing of various color boxes, can automatically operate, saves labor, improves the efficiency, avoids the risk of manual misoperation, and improves the quality control requirement.
Description
Technical Field
The utility model relates to the technical field of package detection, in particular to automatic code scanning and weighing equipment for a color box of an earphone.
Background
The color box of the earphone is a box body for packaging the earphone product, and the color box of the earphone needs to detect whether the bar code on the surface is correct and whether the detected weight is within a set range before leaving a factory, so as to judge whether parts are not put into the color box.
The code scanning and weighing detection of the color box of the earphone at present usually adopts a manual mode, an employee firstly scans the bar code by using a code scanning gun, then manually places the bar code on an electronic scale for weighing, and qualified products flow down and are checked by quality. Therefore, the manual detection mode of the current earphone color box is high in labor intensity, high in labor cost and time cost, fatigue of workers is easily caused when the time is long, and further the condition of missing detection or misjudgment exists, so that defective products of the earphone color box are increased.
Disclosure of Invention
The utility model aims to provide automatic code scanning and weighing equipment for a color box of an earphone, which aims to solve the defects and shortcomings in the prior art.
The utility model relates to an automatic code scanning and weighing device for a color box of an earphone, which comprises the following components: the device comprises a frame, a weighing device, a defective product pushing mechanism, a grabbing mechanism, an image acquisition device and a control unit, wherein the weighing device, the defective product pushing mechanism, the grabbing mechanism, the image acquisition device and the control unit are arranged in the frame;
the machine frame is provided with a detection platform, the left side and the right side of the detection platform are respectively provided with a material guiding mechanism and a discharging sliding table, the front side of the detection platform is provided with a defective product storage part, the material guiding mechanism is used for guiding a color box to be detected to the left side of the detection platform, the weighing device and the defective product pushing mechanism are both arranged on the surface of the detection platform, the material grabbing mechanism and the image acquisition device are both positioned above the detection platform, the material grabbing mechanism is used for grabbing the color boxes to be detected in the material guiding mechanism onto the weighing device one by one, and pushing the detected color boxes on the weighing device onto the discharging sliding table, the image acquisition device is used for acquiring bar code information of the detected color boxes on the weighing device, and the defective product pushing mechanism is used for pushing the detected defective color boxes on the weighing device onto the defective product storage part, and the weighing device, the defective product pushing mechanism, the material mechanism and the image acquisition device are all electrically connected to the control unit;
the image acquisition device comprises a light source, a camera, a first support and a second support, wherein the light source is installed in the frame through the first support, the camera is installed in the frame through the second support, and the light emitting direction of the light source and the acquisition direction of the camera are both oriented to the weighing device.
Compared with the prior art, the automatic code scanning and weighing equipment for the earphone color boxes provided by the embodiment of the utility model can completely replace manual work by reasonably arranging the components, is high in universality, compatible with the code scanning and weighing of various color boxes, can automatically operate, saves labor, improves the efficiency, avoids the risk of manual misoperation, and improves the quality control requirement.
In a preferred or alternative embodiment, the grabbing mechanism includes a mounting base, a sliding rail, a sliding block, a driving assembly, a lifting cylinder and a clamping jaw cylinder, wherein the mounting base is connected with the frame, the sliding rail is arranged on the mounting base and extends along the left-right direction, the sliding block is slidably arranged on the sliding rail, the driving assembly is arranged on the mounting base and is used for driving the sliding block to move along the sliding rail, the lifting cylinder is arranged on the sliding block, and the clamping jaw cylinder is arranged on the output end of the lifting cylinder.
In a preferred or alternative embodiment, the driving assembly comprises a driving pulley, a driven pulley, a motor and a belt, wherein the driving pulley and the driven pulley are rotationally connected to the mounting base, the motor is fixed on the mounting base, an output shaft of the motor is in transmission connection with the driving pulley, the belt is sleeved on the driving pulley and the driven pulley, and the sliding block is connected with the belt.
In a preferred or alternative embodiment, the defective product pushing mechanism includes a supporting seat and a pushing cylinder, the supporting seat is mounted on the surface of the detection platform and located at the rear side of the weighing device, the pushing cylinder is disposed at the top of the supporting seat, and the output end of the pushing cylinder can stretch along the front-back direction.
In a preferred or alternative embodiment, the material guiding mechanism comprises two material guiding plates arranged at intervals, the two material guiding plates are connected to the side parts of the detection platform, a material guiding groove is formed between the two material guiding plates, an in-place sensor is arranged at one end, close to the detection platform, of the material guiding plates, the in-place sensor is used for sensing the color box to be detected, and the in-place sensor is electrically connected to the control unit.
In a preferred or alternative embodiment, the defective product storage part is a box with an upward opening.
In a preferred or alternative embodiment, the control unit is a computer host, the computer host is accommodated in the rack, a computer display screen is further arranged on the top of the rack, and the computer display screen is electrically connected with the computer host.
In a preferred or alternative embodiment, an alarm is also provided on the housing, the alarm being electrically connected to the control unit.
In a preferred or alternative embodiment, the bottom of the frame is provided with movable casters and support feet.
For a better understanding and implementation, the present utility model is described in detail below with reference to the drawings.
Drawings
Fig. 1 is a schematic diagram of the front side structure of an automatic code scanning and weighing device for a color box of an earphone;
fig. 2 is a schematic diagram of a rear side structure of the automatic code scanning and weighing device for the earphone color box;
fig. 3 is a schematic diagram of a rear side structure of the automatic code scanning and weighing device for the earphone color box, which is matched with a conveyor belt for use;
FIG. 4 is a schematic structural view of the grabbing mechanism of the present utility model;
fig. 5 is a schematic diagram of a partial structure of an automatic code scanning and weighing device for an earphone color box;
FIG. 6 is a schematic diagram of an image capturing device according to the present utility model;
reference numerals:
1. a frame; 11. a detection platform; 12. a computer display screen; 13. an alarm; 14. a movable castor; 15. supporting feet; 2. a weighing device; 3. defective product pushing mechanism; 31. a support base; 32. a pushing cylinder; 4. a material grabbing mechanism; 41. a mounting base; 42. a slide rail; 43. a slide block; 44. a drive assembly; 441. a driving pulley; 442. a driven pulley; 443. a motor; 444. a belt; 45. a lifting cylinder; 46. a clamping jaw cylinder; 5. an image acquisition device; 51. a light source; 52. a camera; 53. a first bracket; 54. a second bracket; 6. a control unit; 7. a material guiding mechanism; 71. a material guide plate; 711. an in-place sensor; 72. a guide groove; 8. a blanking slipway; 9. a defective product storage part; 101. color boxes to be tested; 102. a conveyor belt.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It is to be understood that in the description of the present utility model, the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. The terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, i.e., features defining "first," "second," may explicitly or implicitly include one or more such features. Furthermore, unless otherwise indicated, the meaning of "a plurality" is two or more.
It should be noted that, in the description of the present utility model, unless explicitly specified and defined otherwise, the terms "disposed," "connected," and "hollow" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-6, an embodiment of the present utility model provides an automatic code scanning and weighing device for a color box of an earphone, including: the device comprises a frame 1, and a weighing device 2, a defective product pushing mechanism 3, a grabbing mechanism 4, an image acquisition device 5 and a control unit 6 which are arranged in the frame 1.
The frame 1 has a testing platform 11, testing platform 11's left and right sides is provided with guide mechanism 7 and unloading slip table 8 respectively, testing platform 11's front side is provided with defective products stock portion 9, guide mechanism 7 is used for guiding the various box 101 of awaiting measuring to testing platform 11's left side, weighing device 2 and defective products pushing equipment 3 all set up in testing platform 11's surface, grab material mechanism 4 and image acquisition device 5 all are located testing platform 11's top, grab material mechanism 4 be used for with the various box 101 of awaiting measuring in guide mechanism 7 snatchs to weighing device 2 is last, and will simultaneously the various box of awaiting measuring on the weighing device 2 promotes to unloading slip table 8, image acquisition device 5 is used for gathering the bar code information of the various box 101 of awaiting measuring on the weighing device 2, defective products pushing equipment 3 is used for promoting the various box of awaiting measuring on the weighing device 2 to defective products stock portion 9, mechanism 4, defective products pushing equipment 3 and image acquisition unit 4 are all connected to image acquisition device 4, and image acquisition unit 6.
As shown in fig. 3, when the automatic code scanning and weighing device for the earphone color boxes according to the present embodiment is used, the automatic code scanning and weighing device is used with a conveyor belt 102 for transporting the color boxes 101 to be measured (of course, the automatic code scanning and weighing device can also be used with other transport structures, which are not exhaustive herein), after the automatic code scanning and weighing device is installed, a detection platform 11 is located above the conveyor belt 102, and a material guiding mechanism 7 and a material discharging sliding table 8 are communicated with the surface of the conveyor belt 102.
When the detection is started, a worker places the color boxes 101 to be detected on the conveyor belt 102, the color boxes 101 to be detected are transported to the material guiding mechanism 7 along with the conveyor belt 102, the material guiding mechanism 7 guides the color boxes 101 to be detected to the left side of the detection platform 11 one by one, at the moment, the material grabbing mechanism 4 grabs the color boxes 101 to be detected in the material guiding mechanism 7 onto the weighing device 2, then the weighing device 2 weighs the color boxes 101 to be detected, the image acquisition device 5 acquires bar code information of the color boxes 101 to be detected on the weighing device 2, the weight information and the bar code information are respectively transmitted to the control unit 6 for processing, so that whether the currently detected earphone color boxes are qualified or not is judged, if so, the currently detected earphone color boxes are qualified, the material grabbing mechanism 4 continues to grab the next color box 101 to be detected in the material guiding mechanism 7 onto the weighing device 2, and simultaneously pushes the qualified color boxes to be detected on the weighing device 2 onto the blanking sliding table 8, and the qualified color boxes to be detected slide onto the conveyor belt 102 along with the blanking sliding table 8 are transported to the next procedure; if the color box of the earphone is unqualified, the color box of the earphone detected at present is the color box of the detected defective product, at the moment, the defective product pushing mechanism 3 directly pushes the color box of the detected defective product from the weighing device 2 to the defective product storage part 9, and then the grabbing mechanism 4 continues to grab the next color box 101 to be detected in the material guiding mechanism 7 onto the weighing device 2. Therefore, automatic code scanning and weighing of the earphone color boxes can be realized.
The automatic code scanning and weighing equipment for the earphone color boxes can completely replace manual work by reasonably setting the components, can automatically scan and weigh the earphone color boxes, is high in universality, compatible with the code scanning and weighing of various color boxes, can automatically operate, saves labor, improves efficiency, avoids the risk of manual misoperation, and improves quality control requirements.
As shown in fig. 4, specifically, in this embodiment, the material grabbing mechanism 4 includes a mounting base 41, a slide rail 42, a slider 43, a driving assembly 44, a lifting cylinder 45 and a jaw cylinder 46, where the mounting base 41 is connected to the frame 1, the slide rail 42 is disposed on the mounting base 41 and extends in a left-right direction, the slider 43 is slidably disposed on the slide rail 42, the driving assembly 44 is disposed on the mounting base 41, and is used for driving the slider 43 to move along the slide rail 42, the lifting cylinder 45 is mounted on the slider 43, and the jaw cylinder 46 is mounted on an output end of the lifting cylinder 45. Therefore, the color box 101 to be detected on the material guiding mechanism 7 can be efficiently grabbed onto the weighing device 2 through the cooperation of the driving assembly 44, the lifting air cylinder 45 and the clamping jaw air cylinder 46, and when the color box with good detected products exists on the weighing device 2, the color box with good detected products can be pushed onto the discharging sliding table 8 by the transversely moving clamping jaw air cylinder 46 when the next color box 101 to be detected is grabbed onto the weighing device 2. The driving assembly 44 may have various arrangements, such as a linear motor driving set, a cylinder driving assembly, etc., preferably, in this embodiment, the driving assembly 44 includes a driving pulley 441, a driven pulley 442, a motor 443, and a belt 444, where the driving pulley 441 and the driven pulley 442 are rotatably connected to the mounting base 41, the motor 443 is fixed to the mounting base 41, an output shaft of the motor 443 is in driving connection with the driving pulley 441, the belt 444 is sleeved on the driving pulley 441 and the driven pulley 442, the slider 43 is connected with the belt 444, and the motor 443 drives the belt 444 to rotate through the driving pulley 441, so as to drive the slider 43 to move along the sliding rail 42.
As shown in fig. 5, preferably, the defective product pushing mechanism 3 in this embodiment includes a supporting seat 31 and a pushing cylinder 32, where the supporting seat 31 is mounted on the surface of the detection platform 11 and is located at the rear side of the weighing device 2, the pushing cylinder 32 is disposed at the top of the supporting seat 31, and an output end of the pushing cylinder 32 may stretch in a front-rear direction. The supporting seat 31 can support the pushing cylinder 32 to a certain height, so that the pushing cylinder can push the detected defective color boxes on the weighing device 2 into the defective storage part 9.
As shown in fig. 5, specifically, the material guiding mechanism 7 in this embodiment includes two material guiding plates 71 disposed at intervals, two material guiding plates 71 are connected to the side portions of the detection platform 11, a material guiding groove 72 is formed between the two material guiding plates 71, the color box 101 to be detected can move to the left side of the detection platform 11 under the guidance of the material guiding groove 72, an in-place sensor 711 is disposed at one end of the material guiding plate 71, which is close to the detection platform 11, the in-place sensor 711 is used for sensing the color box 101 to be detected, and the in-place sensor 711 is electrically connected to the control unit 6. When the in-place sensor 711 senses that the color box 101 to be detected exists in the guide chute 72, a sensing signal can be sent to the control unit 6, and the control unit 6 controls the grabbing mechanism 4 to grab the color box 101 to be detected.
As shown in fig. 6, the image capturing device 5 of the present embodiment preferably includes a light source 51, a camera 52, a first bracket 53 and a second bracket 54, the light source 51 is mounted in the frame 1 by the first bracket 53, the camera 52 is mounted in the frame 1 by the second bracket 54, and both the light emitting direction of the light source 51 and the capturing direction of the camera 52 are directed toward the weighing device 2. The light source 51 emits light to assist the camera 52 in image acquisition, so that the barcode image information acquired by the camera 52 is accurately cleaned.
In this embodiment, the weighing device 2 is an electronic scale, the defective product storage part 9 is a box with an upward opening, so that the measured defective product color boxes can be conveniently stored, and the blanking sliding table 8 is of a structure with an inclined plane, so that the measured defective product color boxes can conveniently slide down.
The control unit 6 is a computer host, the computer host is accommodated in the rack 1, a computer display screen 12 is further arranged at the top of the rack 1, and the computer display screen 12 is electrically connected with the computer host. The computer display 12 may display the current sensed data. In addition, still be provided with alarm 13 on the frame 1, alarm 13 is connected with the control unit 6 electricity, after the count has ten various boxes of defective products that have been surveyed, alarm 13 sends the warning suggestion, and suggestion quality department personnel handle and take away the defective products, avoid first line staff direct processing defective products.
Preferably, the bottom of the frame 1 in this embodiment is provided with movable casters 14 and supporting legs 15, which facilitate movement and fixation.
The foregoing examples illustrate only a few embodiments of the utility model and are described in detail herein without thereby limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model.
Claims (9)
1. Automatic sign indicating number weighing equipment that sweeps of various box of earphone, its characterized in that includes:
the device comprises a frame, a weighing device, a defective product pushing mechanism, a grabbing mechanism, an image acquisition device and a control unit, wherein the weighing device, the defective product pushing mechanism, the grabbing mechanism, the image acquisition device and the control unit are arranged in the frame;
the machine frame is provided with a detection platform, the left side and the right side of the detection platform are respectively provided with a material guiding mechanism and a discharging sliding table, the front side of the detection platform is provided with a defective product storage part, the material guiding mechanism is used for guiding a color box to be detected to the left side of the detection platform, the weighing device and the defective product pushing mechanism are both arranged on the surface of the detection platform, the material grabbing mechanism and the image acquisition device are both positioned above the detection platform, the material grabbing mechanism is used for grabbing the color boxes to be detected in the material guiding mechanism onto the weighing device one by one, and pushing the detected color boxes on the weighing device onto the discharging sliding table, the image acquisition device is used for acquiring bar code information of the detected color boxes on the weighing device, and the defective product pushing mechanism is used for pushing the detected defective color boxes on the weighing device onto the defective product storage part, and the weighing device, the defective product pushing mechanism, the material mechanism and the image acquisition device are all electrically connected to the control unit;
the image acquisition device comprises a light source, a camera, a first support and a second support, wherein the light source is installed in the frame through the first support, the camera is installed in the frame through the second support, and the light emitting direction of the light source and the acquisition direction of the camera are both oriented to the weighing device.
2. The automatic code scanning and weighing device for the earphone color boxes according to claim 1 is characterized in that:
the material grabbing mechanism comprises a mounting base, a sliding rail, a sliding block, a driving assembly, a lifting cylinder and a clamping jaw cylinder, wherein the mounting base is connected with the frame, the sliding rail is arranged on the mounting base and extends along the left-right direction, the sliding block is arranged on the sliding rail in a sliding mode, the driving assembly is arranged on the mounting base and used for driving the sliding block to move along the sliding rail, the lifting cylinder is arranged on the sliding block, and the clamping jaw cylinder is arranged on the output end of the lifting cylinder.
3. The automatic code scanning and weighing device for the earphone color boxes according to claim 2, wherein:
the driving assembly comprises a driving belt wheel, a driven belt wheel, a motor and a belt, wherein the driving belt wheel and the driven belt wheel are rotationally connected to the mounting base, the motor is fixed on the mounting base, an output shaft of the motor is in transmission connection with the driving belt wheel, the belt is sleeved on the driving belt wheel and the driven belt wheel, and the sliding block is connected with the belt.
4. The automatic code scanning and weighing device for the earphone color boxes according to claim 1 is characterized in that:
defective product pushing equipment includes supporting seat and pushing cylinder, the supporting seat install in testing platform's surface and be located weighing device's rear side, pushing cylinder set up in the supporting seat top, pushing cylinder's output can be along the fore-and-aft direction flexible.
5. The automatic code scanning and weighing device for the earphone color boxes according to claim 1 is characterized in that:
the guide mechanism comprises two guide plates arranged at intervals, the two guide plates are connected to the side parts of the detection platform, a guide groove is formed between the two guide plates, one end, close to the detection platform, of each guide plate is provided with an in-place inductor, the in-place inductor is used for sensing a color box to be detected, and the in-place inductor is electrically connected to the control unit.
6. The automatic code scanning and weighing device for the earphone color boxes according to claim 1 is characterized in that:
the defective product storage part is a box body with an upward opening.
7. The automatic code scanning and weighing device for the earphone color boxes according to any one of claims 1 to 6, wherein:
the control unit is a computer host, the computer host is accommodated in the rack, a computer display screen is further arranged at the top of the rack, and the computer display screen is electrically connected with the computer host.
8. The automatic code scanning and weighing device for the earphone color boxes according to claim 7, wherein:
and an alarm is further arranged on the stand and is electrically connected with the control unit.
9. The automatic code scanning and weighing device for the earphone color boxes according to claim 8, wherein the automatic code scanning and weighing device is characterized in that:
the bottom of the frame is provided with movable casters and supporting feet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223436593.5U CN219923745U (en) | 2022-12-21 | 2022-12-21 | Automatic yard weighing equipment of sweeping of various box of earphone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223436593.5U CN219923745U (en) | 2022-12-21 | 2022-12-21 | Automatic yard weighing equipment of sweeping of various box of earphone |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219923745U true CN219923745U (en) | 2023-10-31 |
Family
ID=88500274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223436593.5U Active CN219923745U (en) | 2022-12-21 | 2022-12-21 | Automatic yard weighing equipment of sweeping of various box of earphone |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219923745U (en) |
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2022
- 2022-12-21 CN CN202223436593.5U patent/CN219923745U/en active Active
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