CN110639837A - Integrated brake system cover detection device - Google Patents
Integrated brake system cover detection device Download PDFInfo
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- CN110639837A CN110639837A CN201910922880.0A CN201910922880A CN110639837A CN 110639837 A CN110639837 A CN 110639837A CN 201910922880 A CN201910922880 A CN 201910922880A CN 110639837 A CN110639837 A CN 110639837A
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- 238000012360 testing method Methods 0.000 claims description 51
- 230000002950 deficient Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/06—Sorting according to size measured mechanically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
- G01B5/06—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
- G01B5/12—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters internal diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/40—Investigating hardness or rebound hardness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/0076—Hardness, compressibility or resistance to crushing
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Abstract
The embodiment of the invention provides a cover detection device of an integrated brake system, which comprises: the touch screen is arranged on the pillar of the safety protection cover and used for controlling the running state of the first manipulator and/or the second manipulator; the safety protection cover is arranged on the rack; the first mechanical arm and the second mechanical arm are arranged in the safety protection cover and are used for grabbing the integrated brake system cover; the six detection tables are mounted on the rack and used for detecting the integrated brake system cover; the six waste material collecting boxes are arranged on the rack and used for collecting unqualified integrated brake system covers after detection; the two material trays to be detected are arranged on the rack and used for accommodating the integrated brake system cover to be detected; the two qualified product trays are arranged on the rack and used for containing the qualified integrated brake system cover after detection; and the display is arranged at one corner above the safety protection cover and used for displaying the detected real-time image. The invention can realize accurate detection and feed back the detection result in real time.
Description
Technical Field
The embodiment of the invention relates to the technical field of product detection, in particular to a cover detection device of an integrated brake system.
Background
For integrated brake system covers produced in batch, technical parameters such as hardness, outer diameter, inner diameter and inner hole step depth of products are detected by designing a manual detection link in the related technology. Because of manual operation, the detection process of missed detection and false detection is not easy to control, the detection period is too long, and the feedback information is slow, so that the production efficiency is low and the detection result is not accurate. The full-size detection is carried out on each integrated brake system cover, and missing detection, wrong detection and overlong time consumption are easy to occur during manual processing of the type of work. Therefore, it is an urgent technical problem in the art to obtain a detection device which can realize all manual work, classify and collect qualified products and unqualified products, and feed back the detection result in real time.
Disclosure of Invention
In view of the above problems in the prior art, an embodiment of the present invention provides an integrated brake system cover detection apparatus.
In a first aspect, an embodiment of the present invention provides an integrated brake system cover detection apparatus, including: the device comprises a rack, a touch screen, a safety protection cover, a first manipulator, a second manipulator, a first detection table, a second detection table, a third detection table, a fourth detection table, a fifth detection table, a sixth detection table, a first waste collection box, a second waste collection box, a third waste collection box, a fourth waste collection box, a fifth waste collection box, a sixth waste collection box, a first material tray to be detected, a second material tray to be detected, a first qualified product material tray, a second qualified product material tray and a display; the touch screen is arranged on a support column of the safety protection cover and is used for controlling the running state of the first manipulator and/or the second manipulator; the safety protection cover is arranged on the rack; the first manipulator is arranged in the safety protection cover and used for grabbing the integrated brake system cover; the second manipulator is arranged in the safety protection cover and used for grabbing the integrated brake system cover; the first detection table is arranged on the rack and used for detecting the integrated brake system cover; the second detection table is arranged on the rack and used for detecting the cover of the integrated brake system; the third detection platform is arranged on the rack and used for detecting the integrated brake system cover; the fourth detection table is arranged on the rack and used for detecting the integrated brake system cover; the fifth detection table is arranged on the rack and used for detecting the integrated brake system cover; the sixth detection table is mounted on the rack and used for detecting the integrated brake system cover; the first waste material collecting box, the second waste material collecting box, the third waste material collecting box, the fourth waste material collecting box, the fifth waste material collecting box and the sixth waste material collecting box are arranged on the rack and used for collecting unqualified integrated brake system covers after detection; the first material tray to be detected and the second material tray to be detected are arranged on the rack and used for containing an integrated brake system cover to be detected; the first qualified product tray and the second qualified product tray are arranged on the rack and are used for containing the qualified integrated brake system cover after detection; the display is installed at one corner above the safety protection cover and used for displaying detected real-time images.
Further, based on the device for detecting a cover of an integrated brake system provided by the embodiment of the present invention, the first manipulator is disposed in the safety protection cover, and is configured to grab the cover of the integrated brake system, and the device includes: the first manipulator is followed grab the integrated braking system lid that waits to detect in first waiting to examine charging tray or the second waiting to examine the charging tray, place first examining test table, second examine test table, third examine test table or fourth examine test table on to place unqualified integrated braking system lid in first garbage collection box, second garbage collection box or the third garbage collection box.
Further, based on the integrated brake system cover detection device provided by the embodiment of the present invention, the second manipulator is arranged in the safety protection cover, and is configured to grab the integrated brake system cover, and the integrated brake system cover detection device includes: and the second manipulator grabs the integrated brake system cover from the fourth detection table, places the integrated brake system cover on the fifth detection table or the sixth detection table, and places the unqualified integrated brake system cover in the fourth waste collection box, the fifth waste collection box or the sixth waste collection box.
Further, the integrated brake system cover detection device provided based on the embodiment of the invention further comprises: first wait to examine charging tray, second and wait charging tray, first certified products charging tray and second certified products charging tray, follow one side an organic whole line of setting of frame, first examine test table, second and examine test table, third and examine test table, fourth and examine test table, fifth and examine test table and sixth and examine test table, follow with an organic whole line of setting of another side that is parallel on one side, first manipulator and second manipulator set up on one side an organic whole line of between and the another side is an organic whole line.
Further, based on the device for detecting a cover of an integrated brake system provided by the embodiment of the present invention, the first detection table is mounted on the frame, and is used for detecting a cover of an integrated brake system, and the device includes: the first detection platform is used for detecting the 36 mm outer diameter of the integrated brake system cover through a gauge.
Further, based on the device for detecting a cover of an integrated brake system provided by the embodiment of the present invention, the second detection table is mounted on the frame, and is used for detecting a cover of an integrated brake system, and the device includes: and the second detection platform is used for detecting the 33.525 mm inner diameter of the integrated braking system cover through a gauge and detecting the thickness of the 8.4 mm step of the integrated braking system cover in a contact mode.
Further, based on the integrated brake system cover detection device provided by the embodiment of the present invention, the third detection platform is installed on the rack, and is used for detecting an integrated brake system cover, and the third detection platform includes: and the third detection platform is used for detecting the 28.65 mm inner diameter of the integrated braking system cover by a go gauge and detecting the 3.5 mm wall thickness of the integrated braking system cover in a contact mode.
Further, based on the device for detecting a cover of an integrated brake system provided by the embodiment of the present invention, the fourth detection table is mounted on the frame, and is used for detecting a cover of an integrated brake system, and the fourth detection table includes: and the fourth detection platform is used for detecting the 33.525 mm inner diameter of the integrated brake system cover by using the no-go gauge.
Further, based on the device for detecting a cover of an integrated brake system provided by the embodiment of the present invention, the fifth detection table is mounted on the frame, and is used for detecting a cover of an integrated brake system, and the fifth detection table includes: and the fifth detection platform is used for detecting the 28.65 mm inner diameter of the integrated brake system cover by using the no-go gauge.
Further, based on the device for detecting a cover of an integrated brake system provided by the embodiment of the present invention, the sixth detection table is mounted on the frame, and is used for detecting a cover of an integrated brake system, and the sixth detection table includes: and the sixth detection platform is used for detecting the end face hardness of the integrated brake system cover through eddy current.
According to the integrated brake system cover detection device provided by the embodiment of the invention, all manual detection work can be realized by integrating the first manipulator, the second manipulator, the first detection table, the second detection table, the third detection table, the fourth detection table, the fifth detection table, the sixth detection table, the first material tray to be detected, the second material tray to be detected, the first qualified product tray and the second qualified product tray, qualified products and unqualified products are collected in a classified manner, accurate detection is realized, and a detection result is fed back in real time.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description will be given below to the drawings required for the description of the embodiments or the prior art, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an integrated brake system cover detection apparatus according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a robot provided in an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a testing table according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a tray to be inspected and a qualified product tray according to an embodiment of the present invention;
FIG. 5 is a schematic view of a waste collection box according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a display structure according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a touch screen according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. In addition, technical features of various embodiments or individual embodiments provided by the invention can be arbitrarily combined with each other to form a feasible technical solution, but must be realized by a person skilled in the art, and when the technical solution combination is contradictory or cannot be realized, the technical solution combination is not considered to exist and is not within the protection scope of the present invention.
An embodiment of the present invention provides an integrated brake system cover detection apparatus, and referring to fig. 1, the apparatus includes:
the automatic detection device comprises a rack 101, a touch screen 102, a safety protection cover 103, a first manipulator 104, a second manipulator 105, a first detection table 106, a second detection table 107, a third detection table 108, a fourth detection table 109, a fifth detection table 110, a sixth detection table 111, a first waste collection box 112, a second waste collection box 113, a third waste collection box 114, a fourth waste collection box 115, a fifth waste collection box 116, a sixth waste collection box 117, a first tray to be detected 118, a second tray to be detected 119, a first qualified product tray 120, a second qualified product tray 121 and a display 122;
the touch screen 102 is mounted on a pillar of the safety shield 103 and is used for controlling the operation state of the first manipulator 104 and/or the second manipulator 105; the safety protection cover 103 is arranged on the rack 101; the first manipulator 104 is arranged in the safety protection cover 103 and used for grabbing an integrated brake system cover; the second manipulator 105 is arranged in the safety protection cover 103 and used for grabbing the integrated brake system cover; the first detection table 106 is mounted on the frame 101 and used for detecting an integrated brake system cover; the second detection table 107 is mounted on the frame 101 and used for detecting the cover of the integrated brake system; the third detection table 108 is mounted on the frame 101 and used for detecting an integrated brake system cover; the fourth detection table 109 is mounted on the frame 101 and used for detecting an integrated brake system cover; the fifth detection table 110 is mounted on the frame 101 and used for detecting an integrated brake system cover; the sixth detection platform 111 is mounted on the frame 101 and used for detecting a cover of the integrated brake system; the first waste collection box 112, the second waste collection box 113, the third waste collection box 114, the fourth waste collection box 115, the fifth waste collection box 116 and the sixth waste collection box 117 are arranged on the rack 101 and used for collecting unqualified integrated brake system covers after detection; the first material tray to be detected 118 and the second material tray to be detected 119 are arranged on the rack 101 and used for accommodating an integrated brake system cover to be detected; the first qualified product tray 120 and the second qualified product tray 121 are arranged on the rack 101 and used for containing qualified integrated brake system covers after detection; the display 122 is installed at a corner above the safety protection cover 103 and is used for displaying a detected real-time image. In particular, the display case can be seen in fig. 6. Fig. 6 includes: display 122, support plate 602, and fixing plate 603. As can be seen from fig. 6, the display 122 is fixed on the supporting plate 602 by the fixing plate 603, and the supporting plate 602 is provided with screw holes through which the supporting plate 602 is fixed on the rack. Referring to fig. 7, the touch screen can be seen in fig. 7, the screen is arranged in the middle of the touch screen, and four knobs are arranged on the right of the touch screen to adjust the working state of the touch screen respectively.
On the basis of the foregoing embodiment, in the integrated brake system cover detection apparatus provided in an embodiment of the present invention, the first manipulator is disposed in the safety protection cover, and is configured to grab an integrated brake system cover, and the apparatus includes: the first manipulator is followed grab the integrated braking system lid that waits to detect in first waiting to examine charging tray or the second waiting to examine the charging tray, place first examining test table, second examine test table, third examine test table or fourth examine test table on to place unqualified integrated braking system lid in first garbage collection box, second garbage collection box or the third garbage collection box.
On the basis of the above embodiment, the integrated brake system cover detection device provided in the embodiment of the present invention, wherein the second manipulator is disposed in the safety protection cover and is configured to grasp the integrated brake system cover, includes: and the second manipulator grabs the integrated brake system cover from the fourth detection table, places the integrated brake system cover on the fifth detection table or the sixth detection table, and places the unqualified integrated brake system cover in the fourth waste collection box, the fifth waste collection box or the sixth waste collection box.
Specifically, the first manipulator and the second manipulator have the same structure, and the structure of the manipulator can be seen in fig. 2. Fig. 2 includes: the clamp 201, the vertical arm 202, the vertical telescopic shaft 203, the power jack 204, the horizontal arm 205, the body 206 and the slide rail 207. The clamp 201 is used for clamping an integrated brake system cover; the vertical arm 202 is used for accommodating the vertical telescopic shaft 203; the vertical telescopic shaft 203 is used for being telescopic up and down so as to change the height of the clamp 201; the power supply jack 204 is used for plugging a power supply; the horizontal arm 205 for rotating horizontally, thereby changing the horizontal position of the clip 201; the body 206 is used for bearing the horizontal arm 205 and receiving a control signal; the slide rail 207 is configured to provide a left-right sliding track for the machine body 206. The waste collection cassette can be seen in fig. 5. Fig. 5 includes: a limit frame 501 for mounting all the components thereon, and the defective product box 504 is placed in the limit frame; an adjustment post 502 for cushioning the stopper to a desired height; a defective product box 504 for housing a defective product; an air cylinder 505 for moving the driving blade 506 closer to or away from the defective product cartridge 504; a baffle 506 driven by the cylinder 505, wherein if the baffle 506 is close to the defective product box 504, the unqualified product can be pushed into the defective product box 504; the fan-shaped platform 507 is used for receiving unqualified products placed by the manipulator; a sensor 508 for detecting whether there is a product on the sector platform 507; an upper cover 509 is provided on the defective case 504 to shield foreign materials, and the upper cover 509 is removable.
On the basis of the above embodiments, the integrated brake system cover detection device provided in the embodiments of the present invention further includes: first wait to examine charging tray, second and wait charging tray, first certified products charging tray and second certified products charging tray, follow one side an organic whole line of setting of frame, first examine test table, second and examine test table, third and examine test table, fourth and examine test table, fifth and examine test table and sixth and examine test table, follow with an organic whole line of setting of another side that is parallel on one side, first manipulator and second manipulator set up on one side an organic whole line of between and the another side is an organic whole line. Specifically, the conditions of the material tray to be inspected and the good material tray can be seen in fig. 4. Fig. 4 includes: a first inspection tray 401, a second inspection tray 402, a first non-defective tray 403, and a second non-defective tray 404. As can be seen from fig. 4, the first inspection tray 401, the second inspection tray 402, the first non-defective tray 403, and the second non-defective tray 404 are arranged in a line and located at one side of the rack.
On the basis of the foregoing embodiment, in the integrated brake system cover detection apparatus provided in the embodiment of the present invention, the first detection table is mounted on the frame, and is configured to detect an integrated brake system cover, and the apparatus includes: the first detection platform is used for detecting the 36 mm outer diameter of the integrated brake system cover through a gauge.
On the basis of the foregoing embodiment, the integrated brake system cover detection apparatus provided in the embodiment of the present invention, wherein the second detection table is mounted on the frame, and is configured to detect the integrated brake system cover, includes: and the second detection platform is used for detecting the 33.525 mm inner diameter of the integrated braking system cover through a gauge and detecting the thickness of the 8.4 mm step of the integrated braking system cover in a contact mode.
On the basis of the foregoing embodiment, in the integrated brake system cover detection apparatus provided in the embodiment of the present invention, the third detection table is mounted on the frame, and is configured to detect an integrated brake system cover, and the third detection table includes: and the third detection platform is used for detecting the 28.65 mm inner diameter of the integrated braking system cover by a go gauge and detecting the 3.5 mm wall thickness of the integrated braking system cover in a contact mode.
On the basis of the foregoing embodiment, in the integrated brake system cover detection apparatus provided in the embodiment of the present invention, the fourth detection table is mounted on the frame, and is configured to detect an integrated brake system cover, and the fourth detection table includes: and the fourth detection platform is used for detecting the 33.525 mm inner diameter of the integrated brake system cover by using the no-go gauge.
On the basis of the foregoing embodiment, in the integrated brake system cover detection apparatus provided in the embodiment of the present invention, the fifth detection table is mounted on the frame, and is configured to detect an integrated brake system cover, and the fifth detection table includes: and the fifth detection platform is used for detecting the 28.65 mm inner diameter of the integrated brake system cover by using the no-go gauge.
On the basis of the foregoing embodiment, in the integrated brake system cover detection apparatus provided in the embodiment of the present invention, the sixth detection table is mounted on the frame, and is configured to detect an integrated brake system cover, including: and the sixth detection platform is used for detecting the end face hardness of the integrated brake system cover through eddy current.
Specifically, the first detection table, the second detection table, the third detection table, the fourth detection table, the fifth detection table and the sixth detection table are identical in structure, so that different detection functions can be realized, and different detection contacts are additionally arranged. The specific structure of the test station can be seen in fig. 3. Fig. 3 includes: the device comprises an air cylinder 1.1, a moving seat 1.2, a sliding block 1.3, a guide rail 1.4, a pedestal 1.5, a table board 1.6, a distance sensor 1.7, a detection contact assembly 2, a separation blade 2.1, a connecting rod 2.2, a cylindrical compression spring 2.3, a contact 2.4, a hydraulic buffer 2.5, a detected piece 2.6, a guide ring 5.1, a ring gauge 5.2, a go gauge 5.3, a limit ring 5.4, a support 5.5 and an air cylinder 5.6. Different sizes can be measured after the contact 2.4, the go gauge 5.3 and the limit ring 5.4 are replaced. Wherein, separation blade 2.1, connecting rod 2.2, cylinder compression spring 2.3, distance sensor 1.7 and contact 2.4 constitute detection contact subassembly 2 jointly. The measuring station is composed of a main measuring mechanism and an auxiliary measuring mechanism. Both the main measuring mechanism and the auxiliary measuring mechanism are mounted on the table top 1.6. The detection platform consists of a pedestal 1.5, a guide rail 1.4, a sliding block 1.3, a moving seat 1.2, a cylinder 1.1 and a detection contact assembly 2, wherein the detection contact assembly 2 consists of a separation blade 2.1, a connecting rod 2.2, a cylindrical compression spring 2.3, a contact 2.4 and a distance sensor 1.7. The auxiliary measuring mechanism consists of a guide ring 5.1, a ring gauge 5.2, a go gauge 5.3, a limiting ring 5.4, a support 5.5 and a cylinder 5.6.
The detection process is briefly described as follows:
step 1: the tested piece 2.6 is placed into the guide ring 5.1 by the manipulator (at this time, the tested piece 2.6 completely falls into or partially falls into the ring gauge 5.2);
step 2: the cylinder 1.1 drives the detection contact assembly 2 arranged on the sliding block 1.3 to fall along the guide rail 1.4 until the detection contact assembly stops moving after being limited by the hydraulic buffer 2.5. The air cylinder 5.6 drives the go gauge 5.3 to move upwards until the go gauge stops moving after being limited by the limiting ring 5.4. (at this point, the contact 2.4 is in contact with the piece under test 2.6, and there is an interaction force F between the two).
If the product cannot fall completely into the ring gauge 5.2, the distance between the stop sheet 2.1 and the distance sensor 1.7 will be changed, and the product to be measured is considered to be rejected as long as the distance is changed.
The method comprises the steps that a material tray containing a detected product is placed into a position to be detected, a protection door is closed, a starting button is pressed after no warning information exists, equipment starts to operate, a mechanical arm picks up an integrated brake system cover from the material tray to be detected, the product is sequentially placed into each detection platform, and the material tray is placed into a corresponding product collection box (namely a qualified material tray or a waste collection box) after detection is finished. And after all the products are detected, the product collecting box can be taken away.
Compared with other types of manipulators, the manipulator design mode has the advantages of low cost, simple design and space saving through algorithm conversion. The detected products are sucked through the 2 groups of mechanical arm units, the detected products are sequentially transferred to all detection stations from the tray to be detected, the detected products are judged to be qualified after being detected by all the detection stations, and finally the products are placed in the qualified product tray. If the detection is not qualified at a certain station, the detected product is separated out at the current station. The linear size is directly measured by a precision sensor, the detection precision is 0.001mm, and the diameter size is detected by a go-no go gauge. The detection mode also solves the problems of inaccurate positioning and difficult control of the conventional go-no go gauge detection. At present, the material tray filled with the product to be detected is placed at the position to be detected manually, after the starting button is pressed, the equipment can automatically grab the product and automatically measure various parameters of the product, and the detected product is classified and stored according to qualified products and unqualified products. The detection precision can reach 0.001mm at most, and the detection period of a single product is reduced to 15 seconds from 3 minutes originally. The detection process, the detection data and the equipment state are visible in real time. The conditions of missing detection, wrong detection and the like are avoided, the labor intensity is greatly reduced, and the production efficiency is improved.
According to the integrated brake system cover detection device provided by the embodiment of the invention, all manual detection work can be realized by integrating the first manipulator, the second manipulator, the first detection table, the second detection table, the third detection table, the fourth detection table, the fifth detection table, the sixth detection table, the first material tray to be detected, the second material tray to be detected, the first qualified product tray and the second qualified product tray, qualified products and unqualified products are collected in a classified manner, accurate detection is realized, and a detection result is fed back in real time.
The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
In this patent, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. An integrated brake system cover detection apparatus, comprising:
the device comprises a rack, a touch screen, a safety protection cover, a first manipulator, a second manipulator, a first detection table, a second detection table, a third detection table, a fourth detection table, a fifth detection table, a sixth detection table, a first waste collection box, a second waste collection box, a third waste collection box, a fourth waste collection box, a fifth waste collection box, a sixth waste collection box, a first material tray to be detected, a second material tray to be detected, a first qualified product material tray, a second qualified product material tray and a display;
the touch screen is arranged on a support column of the safety protection cover and is used for controlling the running state of the first manipulator and/or the second manipulator; the safety protection cover is arranged on the rack; the first manipulator is arranged in the safety protection cover and used for grabbing the integrated brake system cover; the second manipulator is arranged in the safety protection cover and used for grabbing the integrated brake system cover; the first detection table is arranged on the rack and used for detecting the integrated brake system cover; the second detection table is arranged on the rack and used for detecting the cover of the integrated brake system; the third detection platform is arranged on the rack and used for detecting the integrated brake system cover; the fourth detection table is arranged on the rack and used for detecting the integrated brake system cover; the fifth detection table is arranged on the rack and used for detecting the integrated brake system cover; the sixth detection table is mounted on the rack and used for detecting the integrated brake system cover; the first waste material collecting box, the second waste material collecting box, the third waste material collecting box, the fourth waste material collecting box, the fifth waste material collecting box and the sixth waste material collecting box are arranged on the rack and used for collecting unqualified integrated brake system covers after detection; the first material tray to be detected and the second material tray to be detected are arranged on the rack and used for containing an integrated brake system cover to be detected; the first qualified product tray and the second qualified product tray are arranged on the rack and are used for containing the qualified integrated brake system cover after detection; the display is installed at one corner above the safety protection cover and used for displaying detected real-time images.
2. The integrated braking system cover detection device of claim 1, wherein the first manipulator is disposed within the safety shield and configured to grasp the integrated braking system cover, comprising:
the first manipulator is followed grab the integrated braking system lid that waits to detect in first waiting to examine charging tray or the second waiting to examine the charging tray, place first examining test table, second examine test table, third examine test table or fourth examine test table on to place unqualified integrated braking system lid in first garbage collection box, second garbage collection box or the third garbage collection box.
3. The integrated braking system cover detecting device of claim 1, wherein the second manipulator is disposed inside the safety shield and is configured to grasp the integrated braking system cover, comprising:
and the second manipulator grabs the integrated brake system cover from the fourth detection table, places the integrated brake system cover on the fifth detection table or the sixth detection table, and places the unqualified integrated brake system cover in the fourth waste collection box, the fifth waste collection box or the sixth waste collection box.
4. The integrated braking system cover sensing device of claim 1, further comprising:
first wait to examine charging tray, second and wait charging tray, first certified products charging tray and second certified products charging tray, follow one side an organic whole line of setting of frame, first examine test table, second and examine test table, third and examine test table, fourth and examine test table, fifth and examine test table and sixth and examine test table, follow with an organic whole line of setting of another side that is parallel on one side, first manipulator and second manipulator set up on one side an organic whole line of between and the another side is an organic whole line.
5. The integrated brake system cover testing device of claim 1, wherein the first testing station, mounted on the frame, for testing the integrated brake system cover, comprises: the first detection platform is used for detecting the 36 mm outer diameter of the integrated brake system cover through a gauge.
6. The integrated brake system cover testing device of claim 1, wherein the second testing station, mounted on the frame, is configured to test the integrated brake system cover, comprising: and the second detection platform is used for detecting the 33.525 mm inner diameter of the integrated braking system cover through a gauge and detecting the thickness of the 8.4 mm step of the integrated braking system cover in a contact mode.
7. The integrated brake system cover testing device of claim 1, wherein the third testing station, mounted on the frame, for testing the integrated brake system cover, comprises: and the third detection platform is used for detecting the 28.65 mm inner diameter of the integrated braking system cover by a go gauge and detecting the 3.5 mm wall thickness of the integrated braking system cover in a contact mode.
8. The integrated brake system cover testing device of claim 1, wherein the fourth testing station, mounted on the frame, for testing the integrated brake system cover, comprises: and the fourth detection platform is used for detecting the 33.525 mm inner diameter of the integrated brake system cover by using the no-go gauge.
9. The integrated brake system cover testing device of claim 1, wherein the fifth testing station, mounted on the frame, for testing the integrated brake system cover, comprises: and the fifth detection platform is used for detecting the 28.65 mm inner diameter of the integrated brake system cover by using the no-go gauge.
10. The integrated brake system cover testing device of claim 1, wherein the sixth testing station, mounted on the frame, for testing the integrated brake system cover, comprises: and the sixth detection platform is used for detecting the end face hardness of the integrated brake system cover through eddy current.
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| CN201910922880.0A CN110639837B (en) | 2019-09-27 | 2019-09-27 | Integrated brake system cover detection device |
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| CN201910922880.0A CN110639837B (en) | 2019-09-27 | 2019-09-27 | Integrated brake system cover detection device |
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| CN110639837B (en) | 2024-05-14 |
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