CN219894575U - Feed processing production line for aquatic product cultivation - Google Patents

Feed processing production line for aquatic product cultivation Download PDF

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Publication number
CN219894575U
CN219894575U CN202320989048.4U CN202320989048U CN219894575U CN 219894575 U CN219894575 U CN 219894575U CN 202320989048 U CN202320989048 U CN 202320989048U CN 219894575 U CN219894575 U CN 219894575U
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China
Prior art keywords
oil
stirring barrel
stirring
feed
brackets
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CN202320989048.4U
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Chinese (zh)
Inventor
郝永涛
刘荣杰
陈少芹
林丹
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Hainan Yuansheng Fishery Co ltd
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Hainan Yuansheng Fishery Co ltd
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Abstract

The utility model discloses a feed processing production line for aquatic product cultivation, which comprises a feeder and an inclined rolling plate arranged below the feeder, wherein the rolling plate comprises a rolling section and a discharging section, a plurality of guide plates are arranged on the upper end face of the rolling section to form a guide channel, a plurality of slopes are sequentially arranged in the guide channel from top to bottom, an oil leakage groove is formed in the root of the upstream of the slope, an oil injection mechanism is arranged at the upper end of the rolling section, an oil receiving box is arranged at the lower end of the rolling plate, an oil tank is further arranged at the lower end of the oil receiving box, the bottom of the oil receiving box is communicated with the oil tank through an oil guide pipe, the oil tank is connected with an oil pump, the oil injection mechanism is further connected with the oil pump through an oil pipeline, a stirring barrel which is obliquely and transversely arranged is arranged below the discharging section, a feeding hole is formed in the stirring barrel is arranged in the stirring barrel, a discharging pipe is further arranged at the bottom of the stirring barrel, and a discharging valve is arranged in the discharging pipe. The production line is matched through a pipeline structure, so that oil can be quickly and uniformly applied, excessive oil can be prevented from being attached, and meanwhile, the yield and quality are improved.

Description

Feed processing production line for aquatic product cultivation
Technical Field
The utility model relates to the technical field of feed processing, in particular to a feed processing production line for aquatic product cultivation.
Background
After puffing, the puffed feed for aquatic product cultivation is dried and then oiled. The oiling step is to wrap a layer of grease such as soybean oil or fish oil on the surface of the puffed feed, so that the feed is not easy to scatter in water, and the feed has a better flavor and is favored by fishes, thereby improving the feed intake.
In the oiling process of the existing puffed feed, the puffed feed is generally added into a stirring barrel, and then grease is poured into the stirring barrel or sprayed into the stirring barrel, and the following defects exist no matter how the grease is poured into or sprayed into the processing mode:
firstly, in order to prevent the feed from being broken, the stirring barrel is basically stirred at a low speed, the stirring speed is basically not higher than 20rpm, if the oil attaching speed of the feed is required to be improved, the stirring speed cannot be improved, and only excessive oil can be poured or sprayed, but the excessive oil is added to cause the waste of the oil, and the excessive oil attaching of the feed is caused on the other hand, so that the product quality is reduced.
Secondly, if too much oil is attached to the feed, the feed needs to be poured or sprayed according to the designed oil amount, and the feed needs to be stirred for a long time for a plurality of times, so that the oil attaching efficiency of the feed is uniform, and the oil adding efficiency cannot be improved.
In order to simultaneously consider the yield and the quality, most processing factories can choose to add a small amount of grease excessively, so that the number of times of adding oil can be reduced, the stirring time can be reduced, and the overall lifting effect is limited.
In view of the above, a feed processing production line for aquatic product cultivation is designed, the adhesion effect of the puffed feed is ensured, the oiling efficiency of the puffed feed can be improved, and meanwhile, the yield and the quality are improved.
Disclosure of Invention
The utility model aims to provide a feed processing production line for aquatic product cultivation, which aims to solve the problems described in the background art.
The technical scheme of the utility model is realized as follows:
the utility model provides a fodder processing production line for aquatic products are bred, is including locating the feeder on the first support, and the feeder below is equipped with the barreled plate that the slope set up, and the barreled plate includes the barreled section of rectangle and the ejection of compact section of fighting shape, barreled section up end is equipped with a plurality of guide plates that are parallel to each other, forms the guide passageway between the adjacent baffle, is equipped with a plurality of slopes in proper order from high to low on the barreled plate in the guide passageway, and the oil drain groove has still been seted up to slope upper reaches root, and barreled section upper end still is equipped with oil injection mechanism, and oil injection mechanism still covers and is equipped with the oil removal cover, ejection of compact section lower extreme still is equipped with the oil baffle, the barreled plate lower extreme still is equipped with the oil receiving box through the third support installation, and oil receiving box bottom sets up on the second support, and oil receiving box lower extreme still is equipped with the oil tank, and oil receiving box bottom still is connected with the oil pump through oil pipe and oil pump, oil injection mechanism still is connected with the stirring barrel that the slope is horizontal is equipped with on the barreled plate in the top of the churn lateral wall, and is equipped with the feed inlet under the ejection of compact section export, and is equipped with the stirring barrel bottom in the stirring barrel.
When the production line is used, firstly, grease needing to be sprayed is added into the oil tank, then, the puffed feed is added into the feeder, the puffed feed is thrown into the material guide channel of the material rolling plate through the feeder, the feed rolls downwards in the material guide channel, the feed jumps to turn over when passing through a slope, in the process, the oil pump is started, the oil pump conveys the grease in the oil tank to the oil injection mechanism through the oil delivery pipe, the oil injection mechanism sprays oil mist, the grease is attached to the rolling feed, the surface of the feed is enabled to be attached with the grease, the slope is arranged to enable the feed to roll more comprehensively, the surface of the feed can be uniformly sprayed with the grease, and the oil isolation cover can effectively prevent the dissipation pollution environment of the oil mist. After the fodder rolls to the bucket-shaped discharge end, gathers and falls into the agitator of below from the follow, and the rabbling mechanism in the agitator carries out the short time stirring again to the fodder for the grease on fodder surface is even more evenly smeared, opens the bleeder valve again at last, makes the fodder discharge from the discharging pipe.
In the process of the feed rolling, the redundant grease which is not attached to the feed is dripped into the oil receiving box below the rolling plate from the oil leakage groove, and the grease is trapped by the oil baffle plate, so that the grease can be completely dripped into the oil receiving box, and the grease in the oil receiving box flows into the oil tank through the oil guide pipe to be collected and recycled, thereby saving the grease consumption.
When the production line is used for spraying grease, limited actual measurement observation can be carried out according to the actual condition of the site and the rolling rate of the material rolling plate and the oil injection efficiency of the oil injection mechanism, so that the oil pumping power of the oil pump is adjusted to control the oil injection quantity, a proper amount of attached oil can be obtained by the feed in the rolling time, a proper amount of grease can be attached to the surface of the feed, and the quantity of the grease is not too much to the degree of flowing and dripping. And a small part of the surface of the feed which is not sprayed can quickly obtain oil film adhesion under the stirring of 2-3 cycles of the stirring barrel. The oil can be quickly and uniformly applied, the excessive oil can be prevented, and the yield and quality are improved.
Further technical scheme is, the feeder includes the feeder hopper and connects the rectangle columnar feed bin in the feeder hopper below, the upper and lower opening of feed bin down is equipped with a plurality of baffles of vertical setting in the rectangle columnar cavity of inside, a plurality of unloading passageways are separated to the baffle with the feed bin is inside down, the cross sectional shape of unloading passageway is the same, the size equals, unloading passageway and guide passageway one-to-one, is equipped with a unloading passageway above a guide passageway promptly, a plurality of unloading passageway bottoms still are equipped with the unloading valve.
The blanking valve is closed before the puffed feed is added, then the feed is poured into the feed hopper until the feed fills the blanking channel uniformly, the blanking valve is opened, the dropping rate of the feed is controlled by controlling the opening degree of the blanking valve, and the feed directly falls into the lower guide channel from the blanking channel. The feed channels with the same size and the same opening degree of the feed valve ensure that the feed passing rate in each feed guide channel is the same, thereby being beneficial to evenly oiling the feed and being convenient for determining the oil injection quantity of the oil injection mechanism.
The further technical scheme is that the oil injection mechanism comprises a plurality of fifth supports arranged on the upper end face of the rolling plate, the fifth supports are arranged on two sides of the rolling plate in pairs, each pair of fifth supports are arranged at intervals, an installation pipe is erected between the two fifth supports, a plurality of spray heads are arranged on the installation pipe, and the installation pipe is connected with an oil delivery pipe through a branch pipe.
The oil pump pumps the grease in the oil tank, the grease is conveyed to the branch pipe through the oil conveying pipe, then enters the installation pipe through the branch pipe, and is injected into the spray head from the installation pipe for spraying.
The oil separation cover comprises an oil separation cover support and an oil separation film, wherein the oil separation cover support is a door-shaped support, at least two oil separation cover supports are arranged on the upper end face of the rolling plate, and the oil separation film is arranged between the head oil separation cover support and the tail oil separation cover support in a covering mode.
The further technical scheme is that the oil leakage groove is a rectangular groove, the width of the groove opening is 2-3 mm, and the length of the groove opening is the vertical distance between the two guide plates.
According to a further technical scheme, the number of slopes in the guide channels is the same, and the distances between two adjacent slopes are equal.
The stirring mechanism comprises a stirring shaft which is rotatably arranged on the top of the stirring barrel in a penetrating mode, one end of the stirring shaft extends to the bottom of the stirring barrel, a plurality of stirring blades are arranged on the stirring shaft in the stirring barrel, the other end of the stirring shaft penetrates out of the top of the stirring barrel and is provided with a driven wheel, the stirring mechanism further comprises a motor arranged outside the stirring barrel, a driving wheel is arranged on an output shaft of the motor, and the driven wheel and the driving wheel are connected in a driving mode to enable the stirring shaft to rotate.
The utility model has the beneficial effects that:
1. through setting up feeder, rolling plate, oil spout mechanism and agitator's pipeline structure cooperation, the feeding is poured the fodder evenly into the rolling plate, the fodder is by oil spout mechanism spraying grease in the in-process of roll down in the guide passageway, and the fodder jumps the upset when passing through the slope, make the fodder roll more comprehensively, the fodder surface can be evenly by the grease spraying, and the weak point does not obtain the fodder surface of spraying and also can obtain the oil film fast under the stirring of 2 ~ 3 circulations of agitator and adhere to, make the grease on fodder surface even further smear, open the bleeder valve again at last, make the fodder discharge from the discharging pipe. The oil can be quickly and uniformly applied, the excessive oil can be prevented, and the yield and quality are improved.
2. Through setting up a plurality of unloading passageways in the feeder to set up the unloading valve, the whereabouts speed of fodder is controlled through the aperture size of control unloading valve, guaranteed that the fodder in every guide passageway passes through the speed the same, according to the actual conditions on site, according to the roll-off speed of rolling the flitch combines the oil spout efficiency of oil injection mechanism, carry out limited actual measurement observation, adjust the pump oil power of oil pump and control the injection quantity, make the fodder can obtain right amount in the roll-off time and attach oil, make the fodder surface can attach right amount of grease, be unlikely to the grease volume and be as much as the degree of flowing the whereabouts, both be favorable to quick evenly to give the fodder oiling, can prevent again attaching oil excessive.
3. Through setting up the oil leakage groove, unnecessary grease that does not adhere to on the fodder drips to the oil receiving box of rolling the flitch below in the oil leakage groove, and the oil baffle then holds back the grease, makes in the grease can all drip to the oil receiving box, and the grease rethread in the oil receiving box leads oil pipe inflow oil tank, collects and recycles, has saved the grease quantity.
Drawings
FIG. 1 is a schematic view in general with a partial structural section of the present utility model;
FIG. 2 is an enlarged view of the structure of FIG. 1 at A;
FIG. 3 is a right side cross-sectional view of the feeder;
FIG. 4 is a perspective view of a roll plate;
fig. 5 is an enlarged view of the structure at B in fig. 4.
In the figure, 1, a first bracket, 2, an oil delivery pipe, 3, a second bracket, 4, an oil receiving box, 5, an oil pump, 6, an oil tank, 7, an oil guide pipe, 8, a third bracket, 9, an oil baffle, 10, a driven wheel, 11, a driving wheel, 12, a fourth bracket, 13, a motor, 14, a stirring barrel, 15, a stirring shaft, 16, stirring blades, 17, a discharging pipe, 18, a discharging valve, 19, a feeder, 20, a feed inlet, 21, an oil separation cover bracket, 22, a spray head, 23, an installation pipe, 24, a branch pipe, 25, a fifth bracket, 26, an oil separation film, 27, a feed hopper, 28, a blanking bin, 29, a partition plate, 30, a blanking valve, 31, a rolling plate, 32, a guide plate, 33, a sloping plate, 34, a straight plate, 35, an oil leakage groove, 36 and a slope.
Detailed Description
For a better understanding of the technical content of the present utility model, specific examples are provided below and the present utility model is further described with reference to the accompanying drawings.
Referring to fig. 1 to 5, a feed processing production line for aquatic product cultivation comprises a feeder 19 arranged on a first bracket 1, wherein a material rolling plate 31 arranged obliquely is arranged below the feeder 19, and the material rolling plate 31 comprises a rectangular material rolling section and a bucket-shaped material discharging section.
Specifically, eight rectangular guide plates 32 are arranged on the upper end face of the material rolling section, the guide plates 32 are parallel to each other, the guide plates 32 are perpendicular to the material rolling plate 31, the guide plates 32 are arranged at equal intervals, and seven guide channels are formed between the guide plates 32 and the guide plates 32. Eight slopes 36 are sequentially arranged on the material rolling plate 31 in the material guide channel from high to low, the slopes 36 and the slopes 36 are arranged at equal intervals, and oil leakage grooves 35 penetrating through the material rolling plate 31 are formed in the root of the upstream of the slopes 36.
Specifically, the oil leakage groove 35 is a rectangular groove, the width of the groove opening is 2-3 mm, and the length of the groove opening is the vertical distance between the two material guiding plates.
Specifically, the discharging section up end is equipped with two swash plates 33, and two swash plates 33 are the setting of 'eight' font, and the baffle 32 on the edge of rolling section both sides is connected respectively to two big one ends of swash plate 33 opening, and two swash plate 33 opening less one end still is connected with straight board 34 respectively, and two straight boards 34 are the setting of 'two' font.
Specifically, the lower end face of the discharging section is also provided with an oil baffle plate 9, and two ends of the oil baffle plate 9 respectively extend to two sides of the rolling plate 31.
Specifically, the feeder 19 includes the feeder hopper 27 and connects the rectangular column feed bin 28 in the feeder hopper 27 below, the upper and lower opening of feed bin 28, be equipped with six vertical baffles 29 that set up in the rectangular column cavity of inside, baffle 29 separates seven unloading passageways with feed bin 28 inside, be parallel to each other between the baffle 29, and the distance is equal between the adjacent baffles 29, unloading passageway and guide passageway one-to-one, be equipped with a unloading passageway above a guide passageway promptly, seven unloading passageway bottoms still are equipped with the unloading valve 30, seven unloading passageways are passed in proper order to the pivot of unloading valve 30, can control seven unloading passageway's aperture simultaneously when rotating the unloading valve 30.
The processing production line also comprises an oil injection mechanism arranged at the upper end of the rolling section.
Specifically, the oil spraying mechanism comprises six fifth brackets 25 arranged on the upper end face of the material rolling plate 31, the fifth brackets 25 are arranged on two sides of the material rolling plate 31 in pairs, the bottoms of the fifth brackets 25 are fixedly arranged on guide plates 32 on two sides of the material rolling plate 31, each pair of fifth brackets 25 are spaced at the same distance from each other, an installation tube 23 is erected between the two fifth brackets 25, seven atomizing spray heads 22 are equidistantly arranged on the installation tube 23, and each atomizing spray head 22 corresponds to one material guide channel.
The processing production line also comprises an oil separation cover covered outside the oil injection mechanism.
Specifically, the oil separation cover comprises an oil separation cover bracket 21 and an oil separation film 26, the oil separation cover bracket 21 is a door-shaped bracket, the two oil separation cover brackets 21 are respectively arranged on the upper end face of the rolling plate 31, the bottom of the oil separation cover bracket 21 is fixedly arranged on guide plates 32 on two sides of the rolling plate 31, the fifth bracket 25 is arranged between the two oil separation cover brackets 21, and the oil separation film 26 is covered between the two oil separation covers to form a cuboid oil separation cover with an opening at the bottom.
The processing line further comprises an oil receiving box 4 arranged at the lower end of the rolling plate 31.
Specifically, the oil receiving box 4 is a cuboid box with an opening at the top, the third bracket 8 is installed at the top of the side wall of the oil receiving box 4, and the lower end surface of the rolling plate 31 is installed at the top of the third bracket 8. The second bracket 3 is arranged at the bottom of the oil receiving box 4, so that the bottom of the oil receiving box 4 is suspended.
The processing production line also comprises an oil tank 6 arranged at the lower end of the oil receiving box 4.
Specifically, the oil tank 6 is a container with an opening at the upper end, the oil pump 5 is arranged outside the oil tank 6, the oil pump 5 is connected to grease in the oil tank 6, the output end of the oil pump 5 is connected to the rolling plate 31 through the oil delivery pipe 2, the oil delivery pipes 2 are respectively connected with the branch pipes 24, and the branch pipes 24 are connected to the mounting pipes 23 to supply oil to the atomizing nozzle 22. The bottom of the oil receiving box 4 is also provided with a hole and is connected with a later oil guide pipe 7, and an outlet of the oil guide pipe 7 is connected into the oil tank 6.
The processing line also includes a stirring tank 14 disposed obliquely below the discharge section.
Specifically, the stirring barrel 14 is arranged on the fourth bracket 12, a feeding hole 20 is formed in the side wall of the top of the stirring barrel 14, and the feeding hole 20 is just below the outlet of the discharging section. The stirring barrel 14 is internally provided with a stirring mechanism, the bottom of the barrel bottom of the stirring barrel 14 is provided with a discharging pipe 17, and a discharging valve 18 is arranged in the discharging pipe 17.
Specifically, the stirring mechanism comprises a stirring shaft 15 which is rotatably arranged on the top of the stirring barrel 14 in a penetrating manner, one end of the stirring shaft 15 is rotatably arranged on the bottom of the stirring barrel 14, the other end of the stirring shaft 15 penetrates out of the top of the stirring barrel 14 and is provided with a driven wheel 10, the bottom of the outer wall of the stirring barrel 14 is also provided with a motor 13, the output shaft of the motor 13 is provided with a driving wheel 11, preferably, the driving wheel 11 and the driven wheel 10 are both belt pulleys, the driving wheel 11 and the driven wheel 10 are connected in a driving manner through a belt, and the stirring shaft 15 in the stirring barrel 14 is also provided with a plurality of stirring blades 16.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (7)

1. A feed processing production line for aquatic products is bred, its characterized in that: the utility model provides a fodder processing production line for aquatic products are bred, is including locating the feeder on the first support, and the feeder below is equipped with the barreled plate that the slope set up, and the barreled plate includes the barreled section of rectangle and the ejection of compact section of fighting shape, barreled section up end is equipped with a plurality of guide plates that are parallel to each other, forms the guide passageway between the adjacent baffle, is equipped with a plurality of slopes in proper order from high to low on the barreled plate in the guide passageway, and the oil drain groove has still been seted up to slope upper reaches root, and barreled section upper end still is equipped with oil injection mechanism, and oil injection mechanism still covers and is equipped with the oil removal cover, ejection of compact section lower extreme still is equipped with the oil baffle, the barreled plate lower extreme still is equipped with the oil receiving box through the third support installation, and oil receiving box bottom sets up on the second support, and oil receiving box lower extreme still is equipped with the oil tank, and oil receiving box bottom still is connected with the oil pump through oil pipe and oil pump, oil injection mechanism still is connected with the stirring barrel that the slope is horizontal is equipped with on the barreled plate in the top of the churn lateral wall, and is equipped with the feed inlet under the ejection of compact section export, and is equipped with the stirring barrel bottom in the stirring barrel.
2. A feed processing line for aquaculture according to claim 1, wherein: the feeder includes the feeder hopper and connects the rectangle column feed bin in the feeder hopper below, the feed bin upper and lower opening, be equipped with a plurality of baffles of vertical setting in the inside rectangle column cavity, the baffle separates a plurality of unloading passageways with the feed bin inside, the cross sectional shape of unloading passageway is the same, the size equals, unloading passageway and guide passageway one-to-one, is equipped with a unloading passageway above a guide passageway promptly, a plurality of unloading passageway bottoms still are equipped with the unloading valve.
3. A feed processing line for aquaculture according to claim 2, wherein: the oil injection mechanism comprises a plurality of fifth brackets arranged on the upper end face of the rolling plate, the fifth brackets are arranged on two sides of the rolling plate in pairs, each pair of fifth brackets are arranged at intervals, a mounting pipe is erected between the two fifth brackets, a plurality of spray heads are arranged on the mounting pipe, and the mounting pipe is connected with an oil conveying pipe through a branch pipe.
4. A feed processing line for aquaculture according to claim 3, wherein: the oil separation cover comprises oil separation cover brackets and oil separation films, the oil separation cover brackets are door-shaped brackets, at least two oil separation cover brackets are arranged on the upper end face of the rolling plate, and the oil separation films are arranged between the head oil separation cover brackets and the tail oil separation cover brackets in a covering mode.
5. A feed processing line for aquaculture according to claim 4, wherein: the oil leakage groove is a rectangular groove, the width of the notch is 2-3 mm, and the length of the notch is the vertical distance between the two guide plates.
6. A feed processing line for aquaculture according to claim 5, wherein: the number of the slopes in the guide channels is the same, and the distances between two adjacent slopes are equal.
7. A feed processing line for aquaculture according to claim 6, wherein: the stirring mechanism comprises a stirring shaft which is rotatably arranged on the top of the stirring barrel in a penetrating manner, one end of the stirring shaft extends to the bottom of the stirring barrel, a plurality of stirring blades are arranged on the stirring shaft in the stirring barrel, the other end of the stirring shaft penetrates out of the top of the stirring barrel and is provided with a driven wheel, the stirring mechanism further comprises a motor arranged outside the stirring barrel, a driving wheel is arranged on an output shaft of the motor, and the driven wheel and the driving wheel are connected in a driving manner so that the stirring shaft rotates.
CN202320989048.4U 2023-04-27 2023-04-27 Feed processing production line for aquatic product cultivation Active CN219894575U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320989048.4U CN219894575U (en) 2023-04-27 2023-04-27 Feed processing production line for aquatic product cultivation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320989048.4U CN219894575U (en) 2023-04-27 2023-04-27 Feed processing production line for aquatic product cultivation

Publications (1)

Publication Number Publication Date
CN219894575U true CN219894575U (en) 2023-10-27

Family

ID=88464155

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320989048.4U Active CN219894575U (en) 2023-04-27 2023-04-27 Feed processing production line for aquatic product cultivation

Country Status (1)

Country Link
CN (1) CN219894575U (en)

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