CN219852756U - Rectangular reinforcement cage welding equipment - Google Patents

Rectangular reinforcement cage welding equipment Download PDF

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Publication number
CN219852756U
CN219852756U CN202320868796.7U CN202320868796U CN219852756U CN 219852756 U CN219852756 U CN 219852756U CN 202320868796 U CN202320868796 U CN 202320868796U CN 219852756 U CN219852756 U CN 219852756U
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welding
transverse
longitudinal
unit
frame
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CN202320868796.7U
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李秀娟
韩雷
王晓伟
常长城
陈颖哲
王汉宝
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Shanghai Engineering Machinery Co Ltd
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Shanghai Engineering Machinery Co Ltd
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Abstract

A rectangular reinforcement cage welding device comprises a frame, a transverse welding unit, a longitudinal welding unit, a transverse reinforcement feeding mechanism, a transverse reinforcement lifting and sliding mechanism and an air purifying device; the transverse bar feeding mechanism and the transverse bar lifting and sliding mechanism realize automatic arrangement of the transverse bars on the upper net sheet and the lower net sheet of the reinforcement cage; the transverse welding unit is used for respectively realizing synchronous welding of transverse bars of the welding hand assembly and crossing points of longitudinal bars at the upper net sheet and the lower net sheet of the reinforcement cage; the welding hand assembly of the longitudinal welding unit realizes continuous welding of the joints of the upper net sheet, the lower net sheet and the longitudinal ribs of the longitudinal truss girder; the air purifier absorbs harmful gases in the welding process; the utility model respectively realizes automatic reinforcement distribution and synchronous welding of the upper net sheet and the lower net sheet of the rectangular reinforcement cage, and layout and continuous welding of the longitudinal truss beams in the reinforcement cage, ensures the welding quality of the rectangular reinforcement cage net sheet, reduces the labor intensity of operators, and realizes the mechanized, automatic and standardized operation of reinforcement distribution and welding of the rectangular reinforcement cage net sheet.

Description

Rectangular reinforcement cage welding equipment
Technical Field
The utility model belongs to the technical field of building construction, and particularly relates to rectangular reinforcement cage welding equipment.
Background
In the process of foundation engineering construction, a large-area foundation pit is often required to be excavated, if foundation pit excavation work is directly carried out on the ground, and the danger of landslide or collapse exists in soil at the periphery of the foundation pit, therefore, a common construction method is that a groove body enough for forming a diaphragm wall is excavated at the periphery of the foundation pit before pit excavation, then concrete is poured after a reinforcement cage is placed in the groove body, and the foundation pit excavation work can be started after the concrete pouring is finished. Most of the prior wall-connected reinforcement cages are rectangular cross sections with different sizes, and fig. 1 is a schematic diagram of the prior wall-connected reinforcement cage, and consists of an upper net sheet 01, a lower net sheet 02, a longitudinal truss girder 03 and sealing ribs 04; FIG. 2 is a schematic view of the upper web of FIG. 1, with upper web 01 indicating that transverse ribs 010 are disposed above longitudinal ribs; FIG. 3 is a schematic view of the lower mesh sheet of FIG. 1, the lower mesh sheet 02 indicating that the transverse ribs 010 are disposed below the longitudinal ribs; the longitudinal bars may be a single bar (single bar 011) or two side-by-side bars (parallel bars 012, one of which is smaller or equal in diameter).
The existing diaphragm wall reinforcement cage is mainly manufactured according to the reinforcement cage mesh piece reinforcement distribution requirement, a large number of transverse reinforcements and longitudinal reinforcements of meshes are required to be laid manually, and then the lower mesh piece 02, the longitudinal truss 03, the upper mesh piece 01 and the sealing reinforcements 04 are welded manually in sequence. In the welding process, the manual laying work of the net sheet occupies a lot of time, the laying length of the platform is related to the actual length of the reinforcement cage, the longer the reinforcement cage is, the longer the reinforcement laying platform needs to be laid, and in order to ensure the laying precision of the reinforcement, the time and labor are wasted in the installation and leveling work of the platform; wherein, in the process of arranging the reinforcing steel bars, all transverse reinforcing steel bars and longitudinal reinforcing steel bars need to be manually lifted and placed on a reinforcing steel bar arranging platform, and for long longitudinal reinforcing steel bars, the combined force of multiple people is required to be synchronously lifted and placed, and the process belongs to repeated labor with heavy physical force and has higher risk; the spot welding workload of the upper net sheet 01 and the lower net sheet 02 is larger, the manual welding quality is not well controlled, a large amount of repeated labor is needed, and the human body consumption is large; finally, the longitudinal truss girder is welded manually, which is time-consuming and labor-consuming. When the existing movable welding equipment is used for welding the reinforcement cage meshes, the manual welding of the upper mesh 01 and the lower mesh 02 can be replaced, but because the track installation of the single welding equipment is required to be the same as the length of the reinforcement cage, the occupied space is large, the accuracy required for the track installation is high, the welding preparation period is long, and the component debugging is complex; in addition, the problems of automatic laying of the reinforcing mesh and effective welding of the longitudinal truss girder 03 cannot be solved, and the problems of high labor cost and low welding efficiency exist.
Disclosure of Invention
The utility model mainly aims to overcome the defects of the prior art, provides rectangular reinforcement cage welding equipment, solves the problems that the existing equipment occupies a large space and is difficult to transport, and the installation of a reinforcement distribution platform and a track platform is time-consuming and labor-consuming, respectively realizes automatic reinforcement distribution and synchronous welding of upper and lower meshes of a rectangular reinforcement cage, and arrangement and continuous welding of longitudinal truss beams in the rectangular reinforcement cage, effectively ensures the welding quality of the meshes of the rectangular reinforcement cage, reduces the labor intensity of operators, and realizes the mechanized, automatic and standardized operations of reinforcement distribution and welding of the meshes of the rectangular reinforcement cage.
The technical proposal provided by the utility model is that,
the welding equipment for the rectangular reinforcement cage is characterized by comprising a frame, a transverse bar feeding mechanism, a transverse bar lifting and sliding mechanism, a transverse welding unit, a longitudinal welding unit and an air purifier, and is used for welding the cross points of the transverse bars and the longitudinal bars and the joint of the longitudinal truss girder and the longitudinal bars at the positions of an upper net piece and a lower net piece of the rectangular reinforcement cage.
Further, the frame is formed by vertically welding four vertical rods, four cross rods and four side rods; the machine frame is used for installing a transverse rib feeding mechanism, a transverse rib lifting and sliding mechanism, a transverse welding unit, a longitudinal welding unit and an air purifying device;
the left side surface and the right side surface of the frame are respectively provided with a first adjusting upright post and a second adjusting upright post which are parallel to each other, and the lower end parts of the first adjusting upright post and the second adjusting upright post are respectively provided with a first lifting unit and a second lifting unit;
the top of the frame is provided with a top cross beam for installing the longitudinal welding unit.
Further, the transverse rib feeding mechanism comprises a transverse rib conveying unit, a second cross beam comprising a plurality of supporting frames with supporting frame extending ends, left and right angle bent frames and a plurality of jacking units, and is used for conveying transverse ribs into the frame;
the transverse rib conveying unit comprises a transverse rib conveying frame, a guide wheel set, a guide wheel driving unit, a sensor and a chain transmission unit, wherein the guide wheel set is arranged on the upper end surface of the transverse rib conveying frame through a plurality of guide wheels, and the guide wheel driving unit is fixedly arranged at a first guide wheel of the guide wheel set; the chain transmission unit is arranged at one side of each guide wheel of the guide wheel group and used for moving and adjusting the position of the transverse rib on the transverse rib conveying frame; the sensors are arranged at two ends of the transverse bar conveying frame and are used for monitoring positions of two ends of the transverse bar on the transverse bar conveying frame;
two ends of the second cross beam are fixedly arranged with second lifting units of two second adjusting upright posts of the frame respectively, so that the up-and-down movement of the transverse rib feeding mechanism is realized; the supporting frames are arranged at intervals along the length direction of the second cross beam, the upper end face of each supporting frame is an inclined plane, and the head part of each supporting frame is a blocking part, so that transverse ribs can be arranged in sequence and slide smoothly; the stretching end of the supporting frame is provided with a first sliding surface formed by connecting an upper oblique side, a straight side and a lower oblique side, so that transverse ribs can conveniently slide downwards along the first sliding surface; the left right angle bent frames comprise corner frames and anti-bouncing plates which are butted with the corner frames, are respectively fixed at two ends of the second cross beam through the corner frames and are positioned at the outer sides of the two support frames at the outermost ends; the lower end faces of the anti-bouncing plates of the left right angle bent frames are respectively arranged to be higher than and parallel to the inclined plane of the upper end face of the supporting frame, and the space distance formed between the lower end face of the anti-bouncing plates and the upper end face of the supporting frame in the up-down direction is larger than the single diameter of the transverse ribs and smaller than the double diameter of the transverse ribs, so that the transverse ribs are ensured to be kept to move forwards in sequence and be placed in a single row on the upper end face of the supporting frame;
the jacking unit comprises a jacking cylinder and a single-rib top plate, and is arranged in one-to-one correspondence with the supporting frames; the jacking cylinder is fixedly arranged at one side of the rear end of the support frame, the telescopic rod of the jacking cylinder is fixedly provided with a single-rib top plate, the single-rib top plate is arranged in parallel with the support frame, and the protruding end of the single-rib top plate exceeds the central line formed between one row of guide wheels of the transverse rib conveying unit; the upper end face of the single-rib top plate is an inclined plane, a first arc-shaped groove is formed in the head of the single-rib top plate, the jacking cylinder is controlled to enable the single-rib top plate to extend out to jack up transverse ribs, the transverse ribs slide smoothly to the first arc-shaped groove to stop, the jacking cylinder is controlled to enable the single-rib top plate to descend, and the transverse ribs are unloaded to the upper end face of the supporting frame.
Further, the transverse bar lifting and sliding mechanism comprises a plurality of lifting units comprising lifting cylinders and supporting cylinder fixing plates, a plurality of single bar lifting plates, a plurality of sliding guide plates and a linkage rod, and is arranged between the first cross beam and the second cross beam and used for lifting the transverse bars to the welding positions of the crossing points of the lower net sheet and the longitudinal bars and the crossing points of the lower net sheet and the longitudinal bars;
the lifting cylinders and the lower sliding guide plates are arranged at intervals along the first cross beam in a crossing way; the lifting cylinder is fixedly arranged with the first cross beam through a lifting cylinder fixing plate, and a telescopic rod of the lifting cylinder is fixedly arranged with the linkage rod;
the single-rib lifting plates are arranged on the linkage rod at intervals, the upper end face of the single-rib lifting plates is inclined, the head of the single-rib lifting plates is provided with a second arc-shaped groove, the lifting cylinder is controlled to push the linkage rod and the single-rib lifting plates, and the lifting transverse ribs slide to the second arc-shaped groove to stop after being separated from the support frame;
the sliding guide plates are arranged on the first cross beam at intervals, and a second sliding surface formed by connecting an upper oblique side, a straight side and a lower oblique side is arranged on one side of the sliding guide plates opposite to the second cross beam, so that the sliding guide plates can slide down smoothly after being lifted by the transverse ribs.
Further, the transverse welding unit comprises a transverse sliding rod, a first cross beam, a cross rod driving mechanism and a transverse welding hand set, and is used for welding the cross points of transverse ribs and longitudinal ribs at the positions of the upper net sheet and the lower net sheet;
two ends of the first cross beam are fixedly arranged with first lifting units of two first adjusting upright posts of the frame respectively, so that the up-and-down movement of the transverse welding unit is realized;
the transverse sliding rod is arranged on the first cross beam, and left-right movement of the transverse sliding rod is realized through a cross rod driving unit;
the transverse welding hand group comprises a plurality of welding hands which are arranged on the transverse sliding rod at intervals; the welding hand comprises a wedge-shaped base, a welding gun telescopic unit and a welding gun, and is fixedly arranged with the transverse sliding rod through the wedge-shaped base; the welding gun telescopic unit is fixedly arranged on the inclined plane of the wedge-shaped base, and a welding gun is fixedly arranged at a telescopic rod of the welding gun telescopic unit; the welding gun is controlled to stretch out and draw back obliquely, the welding gun stretches out and draws back obliquely upwards to cross point welding of transverse ribs and longitudinal ribs at the lower net piece, and the welding gun stretches out and draws back obliquely downwards to cross point welding of transverse ribs and longitudinal ribs at the upper net piece.
Further, the longitudinal welding unit comprises a plurality of hanging frames, two longitudinal guide frames arranged at the hanging frames, a longitudinal driving unit arranged on the longitudinal guide frames, a welding hand fixedly arranged with the longitudinal driving unit, and a plurality of longitudinally arranged roller pairs, and is used for continuously welding the longitudinal truss girder with the longitudinal ribs at the upper net sheet and the lower net sheet;
the hanging frame and the roller pair are arranged at intervals along the left-right direction of the top cross beam of the frame, and the upper end of the hanging frame is fixed at the bottom of the top cross beam; the two longitudinal guide frames are parallel to each other and are arranged in a crisscross manner with the hanging frame, and the longitudinal guide frames can be adjusted up and down along the hanging frame;
the welding hand comprises a wedge-shaped base, a welding gun telescopic unit and a welding gun, and is fixedly arranged with the longitudinal driving unit through the wedge-shaped base; the welding gun telescopic unit is fixedly arranged on the inclined surface of the wedge-shaped base, a welding gun is fixedly arranged at a telescopic rod of the welding gun telescopic unit, and the oblique telescopic of the welding gun is realized by controlling the welding gun telescopic unit;
the longitudinal driving units are movably arranged on the two longitudinal guide frames at the lower ends of the hanging frames in a two-by-one mode, and the outer surfaces of the longitudinal driving units are respectively provided with an upward-inclined welding hand and a downward-inclined welding hand; the longitudinal driving unit and the welding gun telescopic unit are controlled to realize continuous welding of the joints of the longitudinal truss girder at the upper net sheet and the lower net sheet and the longitudinal ribs;
the roller pairs are oppositely arranged in a group of two, and each roller pair comprises two guide mandrels and two guide rollers; the upper end of the guide mandrel is fixed at the bottom of the top cross beam, and the guide roller is rotatably arranged on the guide mandrel; the roller pair is used for guiding and positioning the longitudinal truss girder in the conveying process.
Further, the air purifier is provided at the top thereof in a plurality along the lateral direction of the frame to absorb harmful gases generated during the welding process.
Compared with the prior art, the utility model has the beneficial effects that,
1) The transverse bar feeding mechanism is used for conveying transverse bars through the transverse bar conveying unit and detecting the positions of the transverse bars through the sensors, so that the transverse bars are guaranteed to be accurately conveyed to the positions on the transverse bar conveying frame; the transverse ribs are jacked up by the jacking unit and slide downwards along the single-rib top plate and then are unloaded onto the supporting frame, slide in a space gap formed between the right-angle bent frame and the supporting frame, so that the orderly feeding and the orderly arrangement of the transverse ribs are ensured, and the conditions of disorder and lamination arrangement of the transverse ribs are avoided;
2) The transverse rib lifting and sliding mechanism lifts the transverse rib positioned on the support frame to the bottom of the longitudinal rib of the lower net sheet through the control of the lifting cylinder, so that the transverse rib and the longitudinal rib are tightly attached; the single rib is lowered to the lower sliding guide plate through the control of the lifting cylinder, and a lower sliding channel formed between the lower sliding guide plate and the supporting frame of the transverse rib falls to the top of the longitudinal rib of the upper net sheet, so that the close fit between the transverse rib and the longitudinal rib is realized; the automatic arrangement of the transverse ribs and the longitudinal ribs at the upper net piece and the lower net piece of the reinforcement cage is realized, so that the subsequent cross spot welding of each transverse rib and each longitudinal rib by a welding hand is facilitated;
3) The transverse welding unit respectively realizes synchronous welding of transverse ribs at the positions of the upper net sheet and the lower net sheet and the crossing points of the longitudinal ribs through the transverse welding hand group, and the longitudinal welding unit realizes continuous welding of the longitudinal truss girder at the positions of the inner cavity of the steel reinforcement cage and the joints of the longitudinal ribs at the positions of the upper net sheet and the lower net sheet; and the welded reinforcement cage units are integrally pulled backwards by means of the external reinforcement cage mesh pulling device and enter the welding of the next reinforcement cage unit, so that the operation efficiency is effectively improved.
Drawings
Fig. 1 is a schematic cross-sectional view of a conventional rectangular reinforcement cage;
FIG. 2 is a schematic view of the upper mesh of FIG. 1;
FIG. 3 is a schematic view of the lower mesh of FIG. 1;
fig. 4 is a schematic structural view of the rectangular reinforcement cage welding apparatus of the present utility model without installing an air purifier;
FIG. 5 is a front view of FIG. 4;
FIG. 6 is a schematic view of the structure of the transverse bar feeding mechanism of the present utility model;
fig. 7 is a schematic structural view of a horizontal bar conveying unit of the horizontal bar feeding mechanism in the present utility model;
FIG. 8 is a right side view of FIG. 7;
FIGS. 9-12 are schematic views showing the feeding process of the transverse bar according to the present utility model
FIG. 13 is a schematic view of a part of the structure of the transverse bar feeding mechanism, the transverse bar lifting and sliding mechanism and the transverse welding unit of the present utility model;
FIG. 14 is a right side view of FIG. 13;
FIGS. 15-17 are schematic views showing the welding of the transverse ribs to the longitudinal ribs at the position from the lower net sheet;
FIGS. 18-21 are schematic views showing welding of transverse ribs sliding down to an upper mesh and longitudinal ribs in the utility model;
FIG. 22 is a schematic view of a portion of a mesh under welding by a transverse welding unit in accordance with the present utility model;
FIG. 23 is a schematic view of a portion of a cross-welding unit welded to a web in accordance with the present utility model;
FIG. 24 is a schematic perspective view of the welding hand position of FIG. 22;
FIG. 25 is a schematic perspective view of the welding hand position of FIG. 23;
FIG. 26 is a schematic structural view of a part of a longitudinal welding unit according to the present utility model;
FIG. 27 is a cross-sectional view of a portion of FIG. 26;
FIG. 28 is a schematic perspective view of the welding hand welding the upper portion of the longitudinal truss girder of FIG. 26;
FIG. 29 is a schematic view of a perspective view of the welding hand of FIG. 26 welding the lower portion of the longitudinal truss girder;
in the accompanying drawings: 01-upper net piece, 02-lower net piece, 03-longitudinal truss girder, 04-sealing rib, 010-transverse rib, 011-longitudinal rib, 012-parallel longitudinal rib; 10-a frame, 101-a vertical rod, 102-a cross rod, 103-a side rod, 104-a first adjusting upright post, 105-a second adjusting upright post, 108-a top cross beam, 1042-a first lifting unit, 1052-a second lifting unit; 20-a transverse welding unit, 201-a transverse sliding rod, 202-a first cross beam, 203-a cross beam driving mechanism, 204-an upper net sheet transverse welding hand set, 204 '-a lower net sheet transverse welding hand set, 2040-a welding hand, 2041-a wedge-shaped base, 2042-a welding gun telescopic unit, 2043-a welding gun, 30-a longitudinal welding unit, 301-a hanging frame, 302-a longitudinal guide frame, 303-a longitudinal driving unit, 305-a roller pair, 3051-a guide mandrel, 3052-a guide roller, 40-a transverse rib feeding mechanism, 401-a transverse rib conveying unit, 4011-a transverse rib conveying frame, 4012-a guide wheel set, 40122-a guide wheel shaft, 4013-a guide wheel driving unit, 4014-a sensor, 4015-chain transmission unit, 40151-sprocket, 40152-chain, 402-second crossbeam, 4021-support frame, 40211-support frame extension end, 40212-first sliding surface, 4022-left right angle bending frame, 4022' -right angle bending frame, 40221-angle frame, 40222-springboard, 403-jacking unit, 4031-jacking cylinder, 4032-single rib top plate, 40322-first arc-shaped groove, 50-horizontal rib jacking and sliding mechanism, 501-jacking unit, 5011-jacking cylinder, 5012-cylinder fixing plate, 502-single rib jacking plate, 5022-second arc-shaped groove, 503-sliding guide plate, 5032-second sliding surface, 504-linkage rod, 60-air purifier.
Detailed Description
The rectangular reinforcement cage welding apparatus of the present utility model is further described below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present utility model, and are not intended to limit the scope of the present utility model.
The embodiment discloses a rectangular reinforcement cage welding device, which comprises six parts including a frame 10, a transverse bar feeding mechanism 40, a transverse bar lifting and sliding mechanism 50, a transverse welding unit 20, a longitudinal welding unit 30 and an air purifying device 60, and is used for welding the cross points of the transverse bars and the longitudinal bars at the upper net sheet and the lower net sheet of the rectangular reinforcement cage and the joint of the longitudinal truss girder and the longitudinal bars.
Referring to fig. 4 and 5, the frame 10 is a rectangular cavity structural member, and is formed by welding four vertical rods 101, four cross rods 102 and four side rods 103 vertically; the transverse rib feeding mechanism 40, the transverse rib lifting and sliding mechanism 50, the transverse welding unit 20 and the longitudinal welding unit 30 are respectively arranged in the inner cavity of the frame 10, and the air purifying device 60 is fixedly arranged above the top of the frame 10;
the left and right sides of the frame 10 are respectively provided with a first adjusting upright post 104 and a second adjusting upright post 105 which are parallel to each other, wherein the first adjusting upright post 104 is positioned in front of the second adjusting upright post 105; the lower ends of the first adjusting upright post 104 and the second adjusting upright post 105 are respectively provided with a first lifting unit 1042 and a second lifting unit 1052, and the first lifting unit and the second lifting unit adopt screw rod transmission mechanisms to respectively realize the up-and-down movement of the first adjusting upright post 104 and the second adjusting upright post 105;
a top beam 108 is arranged at the top of the frame 10 for mounting the longitudinal welding unit 30;
the air cleaners 60 are provided at the top of the frame 10 in a lateral direction thereof to absorb harmful gases generated during the welding process.
Referring to fig. 4, 5, 6 and 7, the transverse bar feeding mechanism 40 includes a transverse bar conveying unit 401, a second cross member 402 including a plurality of support frames 4021 having support frame extending ends 40211, left and right angle brackets 4022, 4022', and a plurality of jacking units 403 for conveying the transverse bar 010 into the frame 10;
the transverse bar conveying unit 401 comprises a transverse bar conveying frame 4011, guide wheel groups 4012, guide wheel driving units 4013, sensors 4014 and chain transmission units 4015, wherein the guide wheel groups 4012 are arranged on the upper end face of the transverse bar conveying frame 4011 through a plurality of guide wheels 4012, the guide wheel driving units 4013 are fixedly arranged at the first guide wheels 4012, the chain transmission units 4015 are arranged on one sides of all the guide wheels 4012 of the guide wheel groups 4012, the chain transmission units comprise chain wheels 40151 and chains 40152, the chain wheels 40151 are fixedly arranged on guide wheel shafts 40122 of all the guide wheels 4012, and the chains 40152 are arranged on all the chain wheels 40151 to form the chain transmission units 4015 for moving and adjusting positions of transverse bars 010 on the transverse bar conveying frame 4011; the sensors 4014 are arranged at two ends of the transverse bar conveying frame 4011, wherein one sensor 4014 at the left end is used for monitoring the position of the transverse bar 010 entering the transverse bar conveying frame 4011, and the other sensor 4014 at the right end is used for monitoring the moving position of the transverse bar 010 on the guide wheel group 4012; the mounting position of the sensor on the transverse bar conveying frame 4011 is adjustable so as to adapt to the position adjustment of transverse bars 010 with different lengths when the guide wheel group 4012 moves;
two ends of the second cross beam 402 are respectively fixedly installed with a second lifting unit 1052 of the second adjusting upright 105 positioned at the left side and the right side of the frame 10; the supporting frames 4021 are arranged at intervals along the length direction of the second cross beam 402, the upper end surface of each supporting frame is an inclined surface, and the head part of each supporting frame is a blocking part, so that transverse ribs 010 are arranged in sequence and slide smoothly;
the support frame extending end 40211 of the support frame 4021 is provided with a first sliding surface 40212 formed by connecting an upper oblique side, a straight side and a lower oblique side, so that transverse ribs can conveniently slide downwards along the first sliding surface; the left and right angle brackets 4022, 4022' each comprise a corner bracket 40221 and an anti-jump board 40222 abutted with the corner bracket, and are respectively fixed at two ends of the second cross beam 402 through corner brackets 40221 and positioned at the outer sides of two support frames 4021 at the outermost ends; the lower end surfaces of the anti-springboard 40222 of the left and right angle brackets 4022, 4022' are respectively arranged to be higher than and parallel to the inclined plane of the upper end surface of the support frame, the space distance between the lower end surface of the anti-springboard 40222 and the upper end surface of the support frame 4021 in the up-down direction is larger than the single diameter of the transverse rib 010 and smaller than the double diameter of the transverse rib 010, so that the transverse rib 010 is ensured to be sequentially moved forward and placed in a single row on the upper end surface of the support frame 4021;
the jacking unit 403 includes a jacking cylinder 4031 and a single-rib top plate 4032, which are arranged in one-to-one correspondence with the support frames 4021; the jacking cylinder 4031 is fixedly mounted on one side of the rear end of the support frame 4021, the telescopic rod of the jacking cylinder is fixedly mounted with a single-rib top plate 4032 which is arranged in parallel with the support frame 4021, and the protruding end of the single-rib top plate exceeds the central line formed between a row of guide wheels 4012 of the transverse rib conveying unit 401; the upper end surface of the single-reinforcement top plate 4032 is an inclined surface, the head is provided with a first arc-shaped groove 40322, the first arc-shaped groove is provided with a blocking part and is positioned at the bottom of the inclined surface of the single-reinforcement top plate 4032, the single-reinforcement top plate 4032 is controlled to stretch out and jack up the transverse reinforcement 010 by the jacking cylinder 4031, the transverse reinforcement 010 is smoothly slid to the first arc-shaped groove 40322 to stop, the single-reinforcement top plate 4032 is controlled to descend by the jacking cylinder 4031, and the transverse reinforcement 010 is unloaded to the upper end surface of the supporting frame 4021; thus, the transverse bar 010 slides down along the inclined surface of the support 4021 to the forefront end of the support 4021 to stop, and the transverse bar 010 is arranged on the support 4021.
Referring to fig. 4, 5, 13, and 14, the horizontal bar lifting and sliding mechanism 50 includes a plurality of lifting units 501 including lifting cylinders 5011 and supporting cylinder fixing plates 5012, a plurality of single bar lifting plates 502, a plurality of sliding guide plates 503, and a linkage rod 504, and is disposed between the first beam 202 and the second beam 402, so that the horizontal bar 010 is lifted to the bottom of the longitudinal bar 011 of the lower net 02, and the horizontal bar 010 slides down to the top of the longitudinal bar 011 of the upper net 01, so as to form cross welding points respectively;
the lifting cylinders 501 and the lower sliding guide plates 503 are arranged at intervals along the first cross beam 202 in a crossing way; the lifting cylinder 5011 is fixedly arranged with the first beam 202 through a cylinder supporting fixing plate 5012, and a telescopic rod of the lifting cylinder 501 is fixedly arranged with the linkage rod 504; since the cylinder body shell of the lifting cylinder 501 is kept fixed with the first cross beam 202, the lifting cylinder 501 is used for operating the linkage rod 504, so that the linkage rod 504 moves upwards and downwards along with the telescopic rod of the lifting cylinder 501;
the single-rib lifting plates 502 are arranged on the linkage rod 504 at intervals, the upper end surface of the single-rib lifting plates is inclined, the head part of the single-rib lifting plates is provided with a second arc-shaped groove 5022, the second arc-shaped groove is provided with a blocking part and is positioned at the bottom of the inclined surface of the single-rib lifting plate 502, the control lifting cylinder 501 pushes the linkage rod 504 and the single-rib lifting plate 502, and the transverse rib 010 slides to the second arc-shaped groove 5022 of the single-rib lifting plate 502 to stop sliding after being lifted off the support frame 4021;
the sliding guide plates 503 are arranged on the first beam 202 at intervals, and a second sliding surface 5032 formed by connecting an upper oblique side, a straight side and a lower oblique side is arranged on one side of the sliding guide plates opposite to the second beam 402, so that the sliding guide plates can slide down smoothly after the transverse ribs 010 are lifted.
Referring to fig. 4, 5, 13, 14, 15-17, 18-21, 22, 23, 24 and 25, the transverse welding unit 20 includes a transverse slide 201, a first cross beam 202, a cross beam driving mechanism 203, and a transverse welding hand set for welding the cross bar 010 at the crossing points of the upper and lower meshes 01 and 02 and the longitudinal bars 011;
the two ends of the first beam 202 are respectively fixed with the first lifting units 1042 of the two first adjusting columns 104 of the frame 10, so as to realize the up-and-down movement of the transverse welding unit 20;
the transverse slide bar 201 is arranged on the first cross beam 202, and the transverse slide bar 201 moves left and right through the cross bar driving unit 203;
the transverse welding hand group comprises a plurality of welding hands 2040 which are arranged on the transverse sliding rod 201 at intervals; the illustrated welding hand 2040 includes a wedge base 2041, a welding gun telescoping unit 2042, a welding gun 2043, which is secured to the transverse slide bar 201 by the wedge base 2041; the welding gun telescopic unit 2042 is fixedly arranged on the inclined plane of the wedge-shaped base 2041, and a welding gun 2043 is fixedly arranged at a telescopic rod of the welding gun telescopic unit; the plurality of welding hands 2040 form an upper net sheet transverse welding hand group 204 when the transverse sliding rod 201 is installed to enable the welding gun 2043 to incline downwards, and the welding gun telescopic unit 2042 is controlled to enable the welding gun 2043 to extend upwards and obliquely, so that the welding of the crossing point of the transverse ribs 010 and the longitudinal ribs 011 at the lower net sheet 02 is realized; the plurality of welding hands 2040 form a lower net sheet transverse welding hand set 204' when the transverse sliding rod 201 is installed so that the welding gun 2043 inclines upwards, and the welding gun telescopic unit 2042 is controlled to enable the welding gun 2043 to extend downwards and obliquely, so that the transverse ribs 010 are welded at the crossing points of the upper net sheet 01 and the longitudinal ribs 011.
Referring to fig. 4, 5, 22, 23, 26, 27, 28, and 29, the longitudinal welding unit 30 includes a plurality of hangers 301, two longitudinal guide frames 302 mounted at the hangers, a longitudinal driving unit 303 disposed on the longitudinal guide frames, a welding hand 2040 fixedly mounted on the longitudinal driving unit, and a plurality of longitudinally disposed roller pairs 305 for continuous welding of the longitudinal truss girder 03 at the joints of the upper and lower meshes 01 and 02 and the longitudinal ribs 011;
the hanging frame 301 and the roller pair 305 are arranged at intervals along the left-right direction of the top beam 108 of the frame 10, and the upper end of the hanging frame is fixed at the bottom of the top beam 108; the two longitudinal guide frames 302 are parallel to each other and are installed in a crisscross manner with the hanging frame 301, and the longitudinal guide frames can be adjusted up and down along the hanging frame 301;
the longitudinal driving units 303 are movably installed on the respective longitudinal guide frames 302, and the welding hands 2040 are installed on the outer surfaces thereof;
the welding hand 2040 comprises a wedge-shaped base 2041, a welding gun telescopic unit 2042 and a welding gun 2043, and is fixedly arranged with the longitudinal driving unit 303 through the wedge-shaped base 2041;
the welding gun telescopic unit 2042 is fixedly arranged on the inclined surface of the wedge-shaped base 2041, the welding gun 2043 is fixedly arranged at the telescopic rod of the welding gun telescopic unit, and the oblique telescopic of the welding gun 2043 is realized by controlling the welding gun telescopic unit 2042;
the longitudinal driving units 303 are movably arranged on the two longitudinal guide frames 302 at the lower ends of the hanging frames 302 in a group mode, and the outer surfaces of the longitudinal driving units are respectively provided with an upward inclined welding hand 2040 and a downward inclined welding hand 2040; the longitudinal driving unit 303 and the welding gun telescopic unit 2042 are controlled to realize continuous welding of the joints of the longitudinal truss girder 03 and the longitudinal ribs 011 at the upper net sheet 01 and the lower net sheet 02;
the roller pairs 305 are arranged in a pair of opposite directions, and each guide shaft pair 305 comprises two guide mandrels 3051 and two guide rollers 3052; the upper end of the guide mandrel 3051 is fixed at the bottom of the top beam 108, and the guide roller 3052 is rotatably installed on the guide mandrel; the roller pair 305 is used for guiding and positioning when the longitudinal truss girder 03 is conveyed into the inner cavity of the reinforcement cage.
The specific workflow of the present utility model when used is described below.
Referring to fig. 6, 7, 8 and 9-12, the feeding position of the fixed-length transverse bar 010 comprises the following steps:
step WS11: the fixed-length transverse bar 010 is grabbed by an external mechanical grabbing hand, the transverse bar 010 passes through a first guide wheel 4012 of a guide wheel set 4012 arranged on a transverse bar conveying frame 4011 from one side of a frame 10, at the moment, a sensor 4014 positioned at the left end of the transverse bar conveying frame 4011 detects the position of the transverse bar 010 entering the guide wheel set 4012, a guide wheel driving unit 4013 is driven to drive the first guide wheel 4012 and a chain transmission unit 4015 to rotate, and all the guide wheels 4012 of the guide wheel set 4012 rotate in the same direction, so that the transverse bar 010 moves into an inner cavity of the frame 10 from left to right on all the guide wheels 4012 of the guide wheel set 4012; when another sensor 4014 positioned at the right end part of the transverse bar conveying frame 4011 detects the transverse bar 010, the steering guide wheel driving unit 4013 and the chain transmission unit 4015 stop moving, and the transverse bar 010 is completed to move to a position on the transverse bar conveying frame 4011;
step WS12: simultaneously, the lifting cylinder 4031 of the lifting unit 403 is controlled, the telescopic rod of the lifting cylinder pushes the single-rib top plate 4032 to jack the transverse rib 010 to be separated from the transverse rib conveying frame 4011, and the transverse rib 010 automatically slides down to the first arc-shaped groove 40322 of the head part of the single-rib top plate 4032 along the inclined plane of the single-rib top plate to stop;
step WS13: simultaneously, the lifting cylinder 4031 is controlled to retract the telescopic rod to drive the single-rib top plate 4032 to descend, and when the transverse rib 010 descends along with the single-rib top plate 4032 to contact with the upper end face of the support frame 4021, the transverse rib 010 slides downwards along the inclined face of the support frame 4021 to the forefront end of the support frame 4021 to stop, so that the transverse rib 010 is arranged on the support frame 4021 to be in place; because the second transverse positioning beam 17 is provided with two transverse rib anti-jump baffles 43, the transverse ribs 010 can be always ensured to be in place in sequence in a single row in the sliding process;
step WS14: and repeating the steps W11-W13 to complete the feeding of all the transverse ribs 010 and the arrangement and the positioning on the support frame 4021.
Referring to fig. 13, 14, and 15 to 17, the lifting of the fixed-length transverse bar 010 from the support frame 4021 to the bottom of the longitudinal bar 011 of the lower net 02 includes the following steps:
step TJ10: the first lifting unit 1042 of the first adjusting upright 104 and the second lifting unit 1052 of the second adjusting upright 105 of the frame 10 are controlled to lower the transverse bar feeding mechanism 40, the transverse bar lifting and sliding mechanism 50 and the transverse welding unit 20 to the bottom of the inner cavity of the frame 10 along the vertical direction of the frame 10;
step TJ11: simultaneously, a plurality of lifting cylinders 501 of the transverse bar lifting and sliding mechanism 50 are controlled to extend out of the telescopic rods, the pushing linkage rod 504 and the single bar lifting plate 502 are lifted up, the transverse bar 010 is lifted and separated from the support frame 4021, and the transverse bar 010 slides on the inclined surface of the single bar lifting plate 502 to the second arc-shaped groove 5022 to stop;
step TJ12: simultaneously, the lifting cylinders 501 are controlled to extend out of the telescopic rods continuously, the pushing linkage rod 504 and the single-rib lifting plate 502 are lifted up continuously, and the transverse rib 010 positioned in the second arc-shaped groove 5022 of the single-rib lifting plate 502 is lifted up; when the transverse bar 010 is completely attached to the bottom of the longitudinal bar 011 at the lower net sheet 02 of the reinforcement cage, the telescopic rod, the linkage rod 504 and the single bar lifting plate 502 of the lifting cylinder 501 are kept stationary, and the welding preparation of the crossing point of the transverse bar 010 and the longitudinal bar 011 of the lower net sheet 02 is completed;
step TJ13: and (3) pulling the longitudinal bars 011 by using an external reinforcement cage mesh pulling device, repeating the steps TJ11 and TJ12, and finishing the bonding of the bottoms of all the transverse bars 010 and the longitudinal bars 011 of the lower mesh 02 and the welding preparation of the intersecting points.
Referring to fig. 13, 14, and 18 to 21, the sliding of the fixed-length transverse bar 010 down from the front side of the support frame 4021 to the top of the longitudinal bar 011 of the upper net 01 includes the following steps:
step XH10: the first lifting unit 1042 of the first adjusting upright 104 and the second lifting unit 1052 of the second adjusting upright 105 of the frame 10 are controlled to lift the transverse bar feeding mechanism 40, the transverse bar lifting and sliding mechanism 50 and the transverse welding unit 20 to a height exceeding the height of the reinforcement cage along the vertical direction of the frame 10;
step XH11: simultaneously, a plurality of lifting cylinders 501 of the transverse bar lifting and sliding mechanism 50 are controlled to extend out of the telescopic rods, the pushing linkage rod 504 and the single bar lifting plate 502 are lifted up, the transverse bar 010 is lifted and separated from the support frame 4021, and the transverse bar 010 slides on the inclined surface of the single bar lifting plate 502 to the second arc-shaped groove 5022 to stop; at this time, the position of the cross bar 010 in the vertical direction is higher than the upper inclined surface of the second sliding surface 5032 of the lower slide guide plate 503;
step XH12: simultaneously, a plurality of lifting cylinders 501 of the transverse bar lifting and sliding mechanism 50 are controlled to retract the telescopic rods, and the linkage rod 504 and the single bar lifting plate 502 are pulled to descend; when the transverse bar 010 is separated from the single bar lifting plate 502 and contacts with the upper inclined surface of the second sliding surface 5032 of the lower sliding guide plate 503, the transverse bar 010 falls along a slideway between the second sliding surface of the lower sliding guide plate 503 and the first sliding surface 40212 of the bracket extending end 40211 of the bracket 4021, and is completely attached to the top of the longitudinal bar 011 at the upper net 02 of the reinforcement cage, so that the welding preparation of the crossing point of the transverse bar 010 and the longitudinal bar 011 is completed;
step XH13: and (3) pulling the longitudinal bars 011 by using an external reinforcement cage mesh pulling device, repeating the steps XH11 and XH12, and completing the complete fitting of all the transverse bars 010 with the tops of the longitudinal bars 011 of the upper mesh 02 and the welding preparation of the intersecting points.
Referring to fig. 13, 14, 15 to 17, 22 and 24, welding the transverse ribs 010 and the longitudinal ribs 011 of the lower mesh 02 includes the steps of:
step XWH10: the first lifting unit 1042 of the first adjusting upright 104 and the second lifting unit 1052 of the second adjusting upright 105 of the frame 10 are controlled to lower the transverse bar feeding mechanism 40, the transverse bar lifting and sliding mechanism 50 and the transverse welding unit 20 to the bottom of the inner cavity of the frame 10 along the vertical direction;
step XWH11: a lower net sheet transverse welding hand group 204' is arranged on the transverse slide bar 201, namely, the welding guns 2043 of the welding hands 2040 incline upwards at the same time, and the interval of each welding hand 2040 is consistent with the interval of each transverse rib 010;
step XWH12: the transverse rod driving mechanism 203 is controlled to enable the lower net sheet transverse welding hand group 204' to move along the first transverse beam 202, so that the welding gun 2043 of each welding hand 2040 reaches the intersection point position of the transverse bar 010 and the longitudinal bar 011;
step XWH13: controlling the welding gun telescopic unit 2042 to enable the welding gun 2043 to extend upwards and obliquely, starting the welding gun to ignite 2043 to weld the intersection point of the transverse ribs 010 and the longitudinal ribs 011, and simultaneously, opening the air purifier 60 to absorb harmful gases generated in the welding process;
step XWH14: and (3) pulling the longitudinal bars 011 by using an external reinforcement cage mesh pulling device, and repeating the steps XWH12 and XWH13 to finish the welding of the crossing points of all the transverse bars 010 and the longitudinal bars 011.
With reference to fig. 26, 27, 28 and 29, the welding of the joint between the longitudinal truss girder 03 entering the inner cavity of the reinforcement cage and the longitudinal rib 011 comprises the following steps:
step ZLH: the first lifting unit 1042 of the first adjusting upright 104 and the second lifting unit 1052 of the second adjusting upright 105 of the frame 10 are controlled to vertically lower the transverse bar feeding mechanism 40, the transverse bar lifting and sliding mechanism 50 and the transverse welding unit 20 to the lowest position of the inner cavity of the frame 10;
step ZLH: the longitudinal driving welding units 30 and the welding hands 2040 are arranged according to the distance between the longitudinal truss beams 03 of the reinforcement cage, and the vertical distance between the two longitudinal guide frames 302 is adjusted according to the height of the longitudinal truss beams 03;
step ZLH: transferring the longitudinal truss girders 03 to the lower net sheet of the welded reinforcement cage through an external lifting mechanism, wherein the upper ends of the longitudinal truss girders 03 are guided and positioned between two guide rollers 3052 of a roller pair 305;
step ZLH: controlling a welding gun telescopic unit 2042, adjusting the extending distance of two welding hands 2040 of one group, which are arranged on each longitudinal guide frame 302, and ensuring effective welding at the joint of the longitudinal truss girder 03 and the longitudinal ribs 011;
step ZLH: starting the welding gun 2043 to ignite and control the longitudinal driving unit 303 to longitudinally move, wherein the welding gun 2043 of the upper and lower welding hands 2040 respectively carries out continuous welding on the joints of the longitudinal ribs 011 of the lower net sheet 02 and the upper net sheet 01 of the reinforcement cage and the longitudinal truss girder 03; meanwhile, the air cleaner 60 is turned on to absorb harmful gas generated during welding;
step ZLH: the external reinforcement cage mesh pulling device pulls the longitudinal bars 011, and steps ZLH, ZLH, ZLH are repeated to respectively finish continuous welding of joints of all longitudinal truss girders 03 and the longitudinal bars 011 of the lower mesh 02 and the upper mesh 01.
With reference to fig. 13, 14, 18 to 21, 23 and 25, the welding of the transverse ribs 010 and the longitudinal ribs 011 of the upper mesh sheet 01 includes the steps of:
step SW10: the first lifting unit 1042 of the first adjusting upright 104 and the second lifting unit 1052 of the second adjusting upright 105 of the control rack 10 lift the transverse bar feeding mechanism 40, the transverse bar lifting and sliding mechanism 50 and the transverse welding unit 20 to a height exceeding the steel bar cage along the vertical direction;
step SWH11: the transverse slide bar 201 is provided with a net transverse welding hand group 204, namely a plurality of welding guns 2043 of welding hands 2040 incline downwards at the same time, and the interval of each welding hand 2040 is consistent with the interval of each transverse rib 010;
step SWH11: the first adjusting upright 104 of the control rack 10 lifts the first beam 202 beyond the position of the longitudinal bar 011, so that the steel reinforcement cage can pass smoothly;
step SWH12: the transverse rod driving mechanism 203 is controlled to enable the upper net sheet transverse welding hand group 204 to move along the first transverse beam 202, so that the welding guns 2043 of the welding hands 2040 reach the intersection point position of the transverse bars 010 and the longitudinal bars 011;
step SWH13: controlling the welding gun telescopic unit 2042 to enable the welding gun 2043 to extend downwards and obliquely, and starting the welding gun 2043 to ignite so as to weld the intersection point of the transverse rib 010 and the longitudinal rib 011; meanwhile, the air cleaner 60 is turned on to absorb harmful gas generated during welding;
step SWH14: and (3) pulling the longitudinal bars 011 by using an external reinforcement cage mesh pulling device, and repeating the steps SWH12 and SWH13 to finish welding the crossing points of the transverse bars 010 and the longitudinal bars 011 of the upper mesh 02.
The rectangular reinforcement cage welding equipment provided by the utility model can be used for respectively realizing automatic reinforcement distribution and synchronous welding of upper and lower meshes of the reinforcement cage, and arrangement and continuous welding of longitudinal truss beams in the reinforcement cage, so that the welding quality of the rectangular reinforcement cage meshes is effectively ensured, the labor intensity of operators is reduced, the problems of large occupied space, difficult transportation and time and labor waste in the installation of reinforcement distribution and a track platform of the conventional equipment are solved, and the mechanized, automatic and standardized operation of reinforcement distribution and welding of the rectangular reinforcement cage meshes is realized.
Various changes and modifications may be made to the utility model without departing from the general inventive concept, and, if the same or equivalent thereto is made, the utility model is also within the scope of the utility model.

Claims (7)

1. The welding equipment for the rectangular reinforcement cage is characterized by comprising a frame, a transverse bar feeding mechanism, a transverse bar lifting and sliding mechanism, a transverse welding unit, a longitudinal welding unit and an air purifier, and is used for welding the cross points of the transverse bars and the longitudinal bars and the joint of the longitudinal truss girder and the longitudinal bars at the positions of an upper net piece and a lower net piece of the rectangular reinforcement cage.
2. The welding equipment for rectangular reinforcement cages according to claim 1, wherein the frame is formed by welding four vertical bars, four cross bars and four side bars vertically; the machine frame is used for installing a transverse rib feeding mechanism, a transverse rib lifting and sliding mechanism, a transverse welding unit, a longitudinal welding unit and an air purifying device;
the left side surface and the right side surface of the frame are respectively provided with a first adjusting upright post and a second adjusting upright post which are parallel to each other, and the lower end parts of the first adjusting upright post and the second adjusting upright post are respectively provided with a first lifting unit and a second lifting unit;
the top of the frame is provided with a top cross beam for installing the longitudinal welding unit.
3. The welding equipment for rectangular reinforcement cages according to claim 1, wherein the transverse bar feeding mechanism comprises a transverse bar conveying unit, a second cross beam comprising a plurality of support frames with support frame extending ends, left and right angle bent frames, and a plurality of jacking units, and is used for conveying the transverse bars into the frame;
the transverse rib conveying unit comprises a transverse rib conveying frame, a guide wheel set, a guide wheel driving unit, a sensor and a chain transmission unit, wherein the guide wheel set is arranged on the upper end surface of the transverse rib conveying frame through a plurality of guide wheels, and the guide wheel driving unit is fixedly arranged at a first guide wheel of the guide wheel set; the chain transmission unit is arranged at one side of each guide wheel of the guide wheel group and used for moving and adjusting the position of the transverse rib on the transverse rib conveying frame; the sensors are arranged at two ends of the transverse bar conveying frame and are used for monitoring positions of two ends of the transverse bar on the transverse bar conveying frame;
two ends of the second cross beam are fixedly arranged with second lifting units of two second adjusting upright posts of the frame respectively, so that the up-and-down movement of the transverse rib feeding mechanism is realized; the supporting frames are arranged at intervals along the length direction of the second cross beam, the upper end face of each supporting frame is an inclined plane, and the head part of each supporting frame is a blocking part, so that transverse ribs can be arranged in sequence and slide smoothly; the stretching end of the supporting frame is provided with a first sliding surface formed by connecting an upper oblique side, a straight side and a lower oblique side, so that transverse ribs can conveniently slide downwards along the first sliding surface; the left right angle bent frames comprise corner frames and anti-bouncing plates which are butted with the corner frames, are respectively fixed at two ends of the second cross beam through the corner frames and are positioned at the outer sides of the two support frames at the outermost ends; the lower end faces of the anti-bouncing plates of the left right angle bent frames are respectively arranged to be higher than and parallel to the inclined plane of the upper end face of the supporting frame, and the space distance formed between the lower end face of the anti-bouncing plates and the upper end face of the supporting frame in the up-down direction is larger than the single diameter of the transverse ribs and smaller than the double diameter of the transverse ribs, so that the transverse ribs are ensured to be kept to move forwards in sequence and be placed in a single row on the upper end face of the supporting frame;
the jacking unit comprises a jacking cylinder and a single-rib top plate, and is arranged in one-to-one correspondence with the supporting frames; the jacking cylinder is fixedly arranged at one side of the rear end of the support frame, the telescopic rod of the jacking cylinder is fixedly provided with a single-rib top plate, the single-rib top plate is arranged in parallel with the support frame, and the protruding end of the single-rib top plate exceeds the central line formed between one row of guide wheels of the transverse rib conveying unit; the upper end face of the single-rib top plate is an inclined plane, a first arc-shaped groove is formed in the head of the single-rib top plate, the jacking cylinder is controlled to enable the single-rib top plate to extend out to jack up transverse ribs, the transverse ribs slide smoothly to the first arc-shaped groove to stop, the jacking cylinder is controlled to enable the single-rib top plate to descend, and the transverse ribs are unloaded to the upper end face of the supporting frame.
4. The welding equipment for the rectangular reinforcement cage according to claim 1, wherein the transverse bar lifting and sliding mechanism comprises a plurality of lifting units comprising lifting cylinders and supporting cylinder fixing plates, a plurality of single bar lifting plates, a plurality of sliding guide plates and a linkage rod, and the transverse bar lifting and sliding mechanism is arranged between the first cross beam and the second cross beam and is used for lifting the transverse bar to a welding position of an intersection point of a lower net sheet and a longitudinal bar and an intersection point of an upper net sheet and a longitudinal bar;
the lifting cylinders and the lower sliding guide plates are arranged at intervals along the first cross beam in a crossing way; the lifting cylinder is fixedly arranged with the first cross beam through a lifting cylinder fixing plate, and a telescopic rod of the lifting cylinder is fixedly arranged with the linkage rod;
the single-rib lifting plates are arranged on the linkage rod at intervals, the upper end face of the single-rib lifting plates is inclined, the head of the single-rib lifting plates is provided with a second arc-shaped groove, the lifting cylinder is controlled to push the linkage rod and the single-rib lifting plates, and the lifting transverse ribs slide to the second arc-shaped groove to stop after being separated from the support frame;
the sliding guide plates are arranged on the first cross beam at intervals, and a second sliding surface formed by connecting an upper oblique side, a straight side and a lower oblique side is arranged on one side of the sliding guide plates opposite to the second cross beam, so that the sliding guide plates can slide down smoothly after being lifted by the transverse ribs.
5. The welding equipment for rectangular reinforcement cages according to claim 1, wherein the transverse welding unit comprises a transverse sliding rod, a first cross beam, a cross rod driving mechanism and a transverse welding hand set, and is used for welding cross points of transverse ribs and longitudinal ribs at the positions of the upper net sheet and the lower net sheet;
two ends of the first cross beam are fixedly arranged with first lifting units of two first adjusting upright posts of the frame respectively, so that the up-and-down movement of the transverse welding unit is realized;
the transverse sliding rod is arranged on the first cross beam, and left-right movement of the transverse sliding rod is realized through a cross rod driving unit;
the transverse welding hand group comprises a plurality of welding hands which are arranged on the transverse sliding rod at intervals; the welding hand comprises a wedge-shaped base, a welding gun telescopic unit and a welding gun, and is fixedly arranged with the transverse sliding rod through the wedge-shaped base; the welding gun telescopic unit is fixedly arranged on the inclined plane of the wedge-shaped base, and a welding gun is fixedly arranged at a telescopic rod of the welding gun telescopic unit; the welding gun is controlled to stretch out and draw back obliquely, the welding gun stretches out and draws back obliquely upwards to cross point welding of transverse ribs and longitudinal ribs at the lower net piece, and the welding gun stretches out and draws back obliquely downwards to cross point welding of transverse ribs and longitudinal ribs at the upper net piece.
6. The welding equipment for rectangular reinforcement cages according to claim 1, wherein the longitudinal welding unit comprises a plurality of hanging frames, two longitudinal guide frames installed at the hanging frames, a longitudinal driving unit arranged on the longitudinal guide frames, a welding hand fixedly arranged with the longitudinal driving unit, a plurality of longitudinally arranged roller pairs for continuously welding the longitudinal truss girder with the longitudinal ribs at the upper net sheet and the lower net sheet;
the hanging frame and the roller shaft pair are arranged at intervals along the left-right direction of the top cross beam of the frame, and the upper end of the hanging frame is fixed at the bottom of the top cross beam; the two longitudinal guide frames are parallel to each other and are arranged in a crisscross manner with the hanging frame, and the longitudinal guide frames can be adjusted up and down along the hanging frame;
the welding hand comprises a wedge-shaped base, a welding gun telescopic unit and a welding gun, and is fixedly arranged with the longitudinal driving unit through the wedge-shaped base; the welding gun telescopic unit is fixedly arranged on the inclined surface of the wedge-shaped base, a welding gun is fixedly arranged at a telescopic rod of the welding gun telescopic unit, and the oblique telescopic of the welding gun is realized by controlling the welding gun telescopic unit;
the longitudinal driving units are movably arranged on the two longitudinal guide frames at the lower ends of the hanging frames in a two-by-one mode, and the outer surfaces of the longitudinal driving units are respectively provided with an upward-inclined welding hand and a downward-inclined welding hand; the longitudinal driving unit and the welding gun telescopic unit are controlled to realize continuous welding of the joints of the longitudinal truss girder at the upper net sheet and the lower net sheet and the longitudinal ribs;
the roller pairs are oppositely arranged in a group of two, and each roller pair comprises two guide mandrels and two guide rollers; the upper end of the guide mandrel is fixed at the bottom of the top cross beam, and the guide roller is rotatably arranged on the guide mandrel; the roller pair is used for guiding and positioning the longitudinal truss girder in the conveying process.
7. The welding apparatus for rectangular reinforcement cages as claimed in claim 1, wherein the air cleaners are provided at the top of the frame in a lateral direction thereof to absorb harmful gases generated during the welding process.
CN202320868796.7U 2023-04-18 2023-04-18 Rectangular reinforcement cage welding equipment Active CN219852756U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320868796.7U CN219852756U (en) 2023-04-18 2023-04-18 Rectangular reinforcement cage welding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320868796.7U CN219852756U (en) 2023-04-18 2023-04-18 Rectangular reinforcement cage welding equipment

Publications (1)

Publication Number Publication Date
CN219852756U true CN219852756U (en) 2023-10-20

Family

ID=88332226

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320868796.7U Active CN219852756U (en) 2023-04-18 2023-04-18 Rectangular reinforcement cage welding equipment

Country Status (1)

Country Link
CN (1) CN219852756U (en)

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