CN219791470U

CN219791470U - Pallet transfer circulation system

Info

Publication number: CN219791470U
Application number: CN202320351528.8U
Authority: CN
Inventors: 李军辉
Original assignee: Youke Intelligent Equipment Zhejiang Co ltd
Current assignee: Youke Intelligent Equipment Zhejiang Co ltd
Priority date: 2023-03-01
Filing date: 2023-03-01
Publication date: 2023-10-03
Anticipated expiration: 2033-03-01

Abstract

The utility model relates to the technical field of transportation and packaging of aerated concrete plates or plates, in particular to a supporting plate transportation and circulation system, which comprises the following components: the plate finished product conveyor and the two groups of pallet transfer machines are respectively arranged at the end parts of the two groups of plate finished product conveyors; the plate finished product conveyor is provided with two groups in parallel, two groups of plate finished product conveyor's both ends respectively pass through the layer board transfer machine links up, and the layer board passes through two groups of plate finished product conveyor and layer board transfer machine circulation uses. The carrier roller capable of being recycled is additionally arranged in the conveying process of the finished product plate, so that the finished product aerated plate is placed on the carrier roller for conveying, the technical problem that the finished product aerated plate is damaged in the conveying process is thoroughly solved, and meanwhile, the carrier roller capable of being movably adjusted is arranged on the carrier roller, so that the application range of the carrier roller is wider.

Description

Pallet transfer circulation system

Technical Field

The utility model relates to the technical field of plate transferring and packing, in particular to a supporting plate transferring and circulating system.

Background

The autoclaved aerated concrete plate has excellent properties such as fire resistance, sound insulation, heat preservation and the like, the autoclaved aerated concrete plate is developed towards large-scale, multi-variety and high-technology directions, and simultaneously, the quality requirements of customers on the aerated concrete plate are higher.

In the prior art, domestic aerated panels can be damaged due to various reasons in the offline conveying process, for example, steamed aerated concrete panels are conveyed to an offline working position for packaging in a roller conveying mode, but in the conveying process, vibration or collision is generated between the aerated panels and a conveying device due to unstable conveying, so that corners and edges of the aerated panels are broken, even the aerated panels are damaged and scrapped, and the offline qualification rate of the aerated panels is affected.

Disclosure of Invention

According to the pallet transferring and circulating system, two groups of finished plate conveyors and pallet transferring machines with two ends in transition connection are arranged, so that when the continuous conveying of finished plate bearing pallets is realized, the pallets automatically realize circulation and recycling along a conveying path after the conveying and outputting of the finished plate are finished, the technical problem that the finished aerated plate is damaged in the conveying process is thoroughly solved, and meanwhile, the automation degree of a production line is improved.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

a pallet transfer circulation system, comprising:

the plate finished product conveyor and the two groups of pallet transfer machines are respectively arranged at the end parts of the two groups of plate finished product conveyors;

the plate finished product conveyor is provided with two groups in parallel, two groups of plate finished product conveyor's both ends respectively pass through the layer board transfer machine links up, and the layer board passes through two groups of plate finished product conveyor and layer board transfer machine circulation uses.

As an improvement, the pallet transfer machine comprises two groups of transverse transfer units and a longitudinal transfer unit, wherein the longitudinal transfer unit transfers the pallets on one group of transverse transfer units to the other group of transverse transfer units.

As an improvement, the two groups of transverse transfer units are respectively connected with the corresponding finished plate product conveyors, and the conveying direction of the transverse transfer units is consistent with the conveying direction of the corresponding finished plate product conveyors.

As an improvement, the transverse transfer unit comprises a plurality of groups of rotating rollers arranged along the conveying direction of the plate finished product conveyor and a transfer motor in transmission connection with the rotating rollers.

As an improvement, the longitudinal transfer unit comprises a plurality of groups of sliding table modules and lifting modules which are arranged perpendicular to the conveying direction of the plate finished product conveyor.

As an improvement, the sliding table module drives the supporting plate to slide vertically to the longitudinal transfer unit;

the lifting module drives the sliding table module to lift.

As an improvement, the supporting plate comprises a frame-shaped bracket and a plurality of supporting rollers distributed on the frame-shaped bracket.

As an improvement, a plurality of idler rollers are slidably and adjustably distributed on the frame-shaped support.

The utility model has the beneficial effects that:

(1) According to the utility model, the aerated board and the supporting plate are simultaneously conveyed on the chain through the bearing of the supporting plate, so that the technical problem of damage to the aerated board caused by contact of the aerated board with the chain in the transportation process is thoroughly solved, the qualification rate of the finished board is improved, and the labor intensity of personnel repair caused by damage is reduced;

according to the utility model, the supporting rollers capable of being movably adjusted are arranged on the supporting plates, and the supporting roller combination is used for adjusting the bearing length, so that the requirements of plates with different length specifications, the use requirement of a packer and the different product discharging requirements are met, and the problem that products are damaged due to the plate discharging overturning in the prior art is further solved. In conclusion, the utility model has the advantages of low plate breakage rate, low manual working strength and the like, and is particularly suitable for the technical field of conveying and packing structures of aerated concrete plates.

Drawings

FIG. 1 is a schematic top view of an embodiment of the present utility model;

FIG. 2 is an enlarged schematic view of the pallet transfer machine of the present utility model;

FIG. 3 is a schematic top view of a longitudinal transfer unit of the present utility model;

FIG. 4 is a schematic side view of a longitudinal transfer unit of the present utility model;

FIG. 5 is a schematic front view of a longitudinal transfer unit of the present utility model;

FIG. 6 is a schematic perspective view of the trolley of the present utility model;

FIG. 7 is a schematic view of a pallet in a three-dimensional structure according to the present utility model;

FIG. 8 is a schematic top view of a third embodiment of the present utility model;

FIG. 9 is a schematic diagram of a three-side view structure of an embodiment of the present utility model;

FIG. 10 is a schematic perspective view of a robot according to the present utility model;

fig. 11 is a schematic perspective view of the finished product overturning platform.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

Example 1

As shown in fig. 1 to 7, the present embodiment provides a pallet transfer circulation system, including: the plate finished product conveyor 1 and two groups of pallet transfer machines 2 are respectively arranged at the end parts of the two groups of plate finished product conveyors 1;

the plate finished product conveyor 1 is provided with two groups in parallel, two groups of plate finished product conveyor 1 two ends are respectively connected through the support plate transfer machine 2, and the support plate 100 is circularly circulated through the two groups of plate finished product conveyor 1 and the support plate transfer machine 2.

As a modification, as shown in fig. 2, the pallet transferring machine 2 includes two sets of lateral transfer units 21 and a longitudinal transfer unit 22, and the longitudinal transfer unit 22 transfers the pallet 100 on one set of lateral transfer units 21 to the other set of lateral transfer units 21.

Further, two groups of the transverse transfer units 21 are respectively engaged with the corresponding finished board product conveyors 1, and the conveying direction of the transverse transfer units 21 is consistent with the conveying direction of the corresponding finished board product conveyors 1.

Further, the transverse transfer unit 21 includes a plurality of sets of rotating rollers 211 arranged along the conveying direction of the sheet material product conveyor 1, and a transfer motor 212 drivingly connected to the rotating rollers 211.

Preferably, the longitudinal transfer unit 22 includes a plurality of groups of sliding table modules 221 and lifting modules 222 arranged perpendicular to the conveying direction of the finished board conveyor 1.

As a modification, the sliding table module 221 drives the pallet 100 to slide vertically to the longitudinal transfer unit 22; the lifting module 222 drives the sliding table module 221 to lift and lower.

It should be noted that, after the pallet 100 is conveyed to the end portion through one group of plate product conveyors 1, the pallet is continuously conveyed to the transverse transfer unit 21, the lifting module 222 drives the sliding table module 221 to lift, and after the pallet located on the sliding table module 221 is lifted and separated from the transverse transfer unit 21, the sliding table module 221 drives the pallet 100 to be transferred to the conveying direction of the other group of plate product conveyors 1, the lifting module 222 drives the sliding table module 221 to descend, the pallet 100 is contacted with the transverse transfer unit 21, and is conveyed forward to the corresponding plate product conveyor 1 by the transverse transfer unit 21 to be conveyed, and after the pallet is conveyed to the other end, the steps are repeated, the pallet is conveyed to the first group of plate product conveyors 1 to be continuously conveyed, so as to form a cyclic transmission in a shape of Chinese character 'hui'.

Example two

As shown in fig. 7, wherein the same or corresponding parts as those in the first embodiment are given the same reference numerals as those in the first embodiment, only the points of distinction from the first embodiment will be described below for the sake of brevity. The second embodiment is different from the first embodiment in that:

the pallet 100 comprises a frame-shaped support 101 and a plurality of carrier rollers 102 distributed on the frame-shaped support 101.

A plurality of idler rollers 102 are slidably and adjustably distributed on the frame-shaped support 101.

It should be noted that, the carrier roller 102 is a square carrier roller, which can increase the contact area between the carrier roller and the aerated sheet material, and the carrier roller 102 can slide on the frame-shaped bracket 101 by means of a sliding rail slider, or slide in a manner of matching a sliding chute with the sliding rail, so that the sliding manner of the utility model is all within the protection scope of the utility model, and when the space reserved between the carrier rollers and the carrier rollers can be conveniently packed, the packing belt penetrates, and the aerated sheet material is bound and packed around.

In addition, the sliding adjusting structure of the carrier roller 102 also meets the plate requirements of different length specifications, the use requirement of a packer and the different offline requirements of products, and particularly, the plate horizontal forking output can be matched with the plate forking plate of a forklift for use when the aerated plate 10 is forked vertically and not overturned, so that the problem that the traditional forklift fork teeth damage the plate is solved.

Example III

As shown in fig. 1 to 11, this embodiment further provides an air-entrained sheet material offline packaging system, including:

a plate finished product conveyor 1, a pallet transfer machine 2, a blank clamping machine 3, a packer 4, a finished product overturning table 5 and a belt conveyor 6;

two groups of plate finished product conveyors 1 are arranged in parallel, two ends of the two groups of plate finished product conveyors 1 are respectively connected through the support plate transfer machine 2, and the support plate 100 is circularly circulated through the plate finished product conveyors 1 and the support plate transfer machine 2;

the blank clamping machine 3 is transversely arranged above the plate finished product conveyor 1, the blank clamping machine 3 clamps and transfers the cut whole stack of aerated plates 10 to the supporting plate 100 for placement, and in the clamping and transferring process, a cushion block 70 is inserted into the middle of the stacking direction of the aerated plates 10 for separation;

the packing machine 4 is arranged at the rear side of the blank clamping machine 3 along the conveying direction of the aerated sheet 10, the packing machine 4 packs the aerated sheet 10 conveyed to the station by the sheet finished product conveyor 1, the aerated sheet 10 is continuously conveyed to the finished product overturning platform 5 after being bundled, the aerated sheet 10 and the supporting plate 100 below the aerated sheet 10 are synchronously overturned by 90 degrees by the finished product overturning platform 5, the cushion block 70 falls onto the belt conveyor 6 arranged below to be output, and after the two overturned half-stacks of reinforced sheet 10 are folded by the finished product overturning platform 5 and are picked and output by a forklift, the finished product overturning platform 5 drives the supporting plate 100 to reset, and the supporting plate 100 is circularly recycled by the supporting plate transfer machine 2 and the sheet finished product conveyor 1.

In order to ensure that the aerated board is not broken in corners and edges in the conveying process, the board offline qualification rate is improved, the technical scheme is that the recyclable supporting plate is used for bearing the aerated board and synchronously carries out continuous conveying along with the aerated board, the aerated board is sequentially transferred to packaging and overturning for transportation and output, and the supporting plate is continuously and automatically transferred and recycled along the conveying path, so that the damage to the aerated board in the conveying process is thoroughly solved.

Specifically, as a preferred embodiment, when the pallet 100 receives the aerated sheet material 10 clamped by the blank clamping machine 3, the pallet 100 is located on the sheet material finished product conveyor 1 far away from the blank clamping machine 3, and the packer 4 and the finished product overturning table 5 are both located on the outer side of the sheet material finished product conveyor 1, so that the aerated sheet material 10 on the pallet 100 can be directly overturned for output after being subjected to double-layer packing.

Wherein, the plate finished product conveyor 1 comprises a conveying frame 11, a conveying roller 12 and a conveying motor 13;

the conveying rollers 12 are equidistantly arranged on the conveying frame 11, and the conveying motor 13 drives the conveying rollers 12 to rotate, so that the supporting plate 100 moves and is conveyed on the conveying rollers 12.

Further, the pallet transferring machine 2 comprises a transverse transferring unit 21 and a longitudinal transferring unit 22;

the transverse transfer units 21 are provided with two groups, which are respectively connected with the corresponding finished board product conveyors 1, and the conveying direction of the transverse transfer units 21 is consistent with the conveying direction of the corresponding finished board product conveyors 1;

the longitudinal transfer units 22 include the pallet 100 disposed between the two sets of the lateral transfer units 21, and the longitudinal transfer units 22 transfer the pallet 100 of one set of the lateral transfer units 21 to the other set of the lateral transfer units 21.

More specifically, the lateral transfer unit 21 includes a rotating roller 211 and a transfer motor 212;

the rotating roller 211 is rotated by the transfer motor 212, so that the pallet 100 is transferred.

The longitudinal transfer unit 22 comprises a sliding table module 221 and a lifting module 222;

the sliding table module 221 drives the supporting plate 100 to slide perpendicular to the longitudinal transferring unit 22, the sliding table module 221 is composed of two groups of trolleys 2211 provided with bearing tables and chain driving machines 2212 driving the trolleys 2211 to move, and the trolleys 2211 are used for bearing two sides of the supporting plate 100, so that the supporting plate 100 can move along with the sliding table module 221;

the lifting module 222 drives the sliding table module 221 to lift, the lifting module 222 adopts a sliding rail and sliding block arrangement mode, and is matched with cylinder driving, so that the sliding table module 221 lifts, and the sliding table module 221 is arranged below a bearing table corresponding to each group of sliding table modules 221.

In addition, the pallet 100 includes a frame-shaped bracket 101 and a carrier roller 102;

the carrier rollers 102 are distributed on the frame-shaped support 101 in a sliding adjustment manner, and the intervals between adjacent carrier rollers 102 are arranged in a sliding adjustment manner.

Set up the bearing roller of movable adjustment on the layer board to satisfy the panel demand of different length specifications and baling press operation requirement and the different off-line requirement of product, the finished product roll-over table can be gone up to the layer board simultaneously, adaptation panel upset needs, further eliminates the problem of panel off-line upset to the damage of goods among the prior art.

It should be noted that, firstly, the finished plate product conveyor 1 conveys the special supporting plate 100 to the position below the station B, the position of the supporting roller on the supporting plate 100 is manually adjusted according to the length of the plate, the blank clamping machine clamps the whole stack of plates to the supporting plate 100 at the station B, the blank clamping machine divides the whole stack of aerated plates into two stacks of aerated plates in the vertical direction according to the plate requirement, a cushion block is placed between the two stacks of aerated plates, after the cushion block is placed, the finished plate product conveyor 1 conveys the supporting plate 100 forwards, and the process can directly and bi-layer fork transport the aerated plates without overturning.

Secondly, when the finished plate conveyor 1 conveys the transition supporting plate 100 with two stacks of air-entrained plates to pass through the station C, the double-layer through-sword type packer 4 packs the air-entrained plates 100 simultaneously, the double-layer simultaneous packing aims at improving packing efficiency, the packed air-entrained plates are integrally conveyed to the air-entrained plate conveyor 2, the requirement that the transverse direction is not required to turn over to be directly off line can be met at the station D, if the plates need to be turned over to be on line vertically, and then the air-entrained plates conveyor 2 conveys the supporting plate 100 with the two stacks of air-entrained plates to the station E.

Finally, the finished product overturning platform is used for realizing double-layer online overturning of the aerated sheet material 100 with the supporting plate 100, so that the cushion block 70 of the middle layer falls down through self gravity, the cushion block 70 is guided to the belt conveyor 6 by a guide plate and is conveyed to the outside, the aerated sheet material 10 of the outer half-pile is conveniently taken, the aerated sheet material 10 of the inner half-pile is closed until the aerated sheet material is attached, at the moment, all preparation work before the aerated sheet material is taken off line is completed, after the two piles of aerated sheet material are taken off line from the E' station, the finished product overturning platform 5 is overturned to an original state, the supporting plate 100 is conveyed to the F station, the supporting plate 100 is conveyed to the G station by the supporting plate transfer machine 2, the supporting plate 100 is conveyed to the I station by the plate finished product conveyor, the supporting plate transfer machine 1 conveys the supporting plate 100 to the J station, and next circulation work is carried out.

As a preferred embodiment, the blank holder 3 includes a truss 31 and a material clamping manipulator 32;

the truss 31 is arranged across the sheet product conveyor 1;

the clamping manipulator 32 is movably arranged on the truss 31, the clamping manipulator 32 is arranged in a lifting manner, and the clamping manipulator 32 is opened and closed to grasp the aerated board 10.

When the reinforced sheet material 10 is transferred, the clamping manipulator 32 grabs the whole stack of the aerated sheet material 10 to be transferred onto the supporting plate 10, and then the clamping manipulator 32 grabs the upper half stack of the aerated sheet material 10 again to be lifted upwards, so that a space is formed between the upper half stack of the aerated sheet material and the lower half stack of the aerated sheet material, and the space is used for placing the cushion blocks 70 for separation, so that the packing belt can bypass the upper half stack of the aerated sheet material 10 and the lower half stack of the aerated sheet material 10 for half stack double-layer packing respectively during subsequent packing.

Further, a robot 7 for automatically inserting the cushion block 70 is arranged below the blank holder 3, and the robot 7 comprises a moving trolley 71, a mechanical arm 72 and a clamping jaw 73;

the mobile trolley 71 is movably arranged and carries a plurality of stacked cushion blocks 70 thereon;

the mechanical arm 72 is mounted on the mobile trolley 71, and the mechanical arm 72 is freely arranged in a swinging way at present;

the clamping jaw 73 is mounted at the rotating and swinging end part of the mechanical arm 72, and the clamping jaw 73 is arranged to grasp the cushion block 70 in a folding manner.

When the cushion blocks 70 are inserted into the gaps of the aerated sheets 10 for stacking, the robot 7 automatically inserts the cushion blocks, the clamping jaws 73 are controlled by the mechanical arms 72 to clamp the cushion blocks 70 carried on the movable trolley 71, the cushion blocks 70 are sequentially plugged into the gaps of the aerated sheets 10 for stacking, and the movable trolley 71 moves to drive the mechanical arms 72 and the cushion blocks 70 to synchronously move.

As a preferred embodiment, the finished product overturning platform 5 comprises a conveying mechanism 50, a fork 51 and an overturning device 52; the two ends of the conveying mechanism 50 are respectively connected with the plate finished product conveyor 1 and the pallet transfer machine 2 on the same side in a transition manner;

the material forks 51 are arranged in an L shape, a plurality of material forks 51 are arranged in an arrangement manner, and the same turnover shaft 53 is arranged at the crossing points of the material forks 51 in a penetrating manner;

the turner 52 drives the turning shaft 53 to rotate, so that the fork 51 turns.

Further, a folding module 511 is disposed on the fork 51, and the folding module 511 drives the two sets of half-stacks of the aerated sheets 10 carried on the fork 51 to move and fold.

It should be noted that, the specific structure of the finished product overturning platform 5 of the present utility model has been disclosed in the patent application number CN202210464794.1 filed by the applicant in 2022 at 04 month 29, and will not be repeated herein, and the specific working process is that after the pallet 100 is loaded with two groups of half-stacked reinforcing plates 10 after being packed and transferred onto the fork of the finished product overturning platform 5, the fork of the finished product overturning platform 5 drives the reinforcing plates and the pallet to synchronously overturn 90 ° so that the reinforcing plates and the pallet originally placed horizontally are vertically arranged, then the cushion blocks between the two groups of half-stacked air-filled plates fall down, and can be forked one by a forklift, and also can be folded by a folding mechanism arranged on the fork, and then the two groups of half-stacked plates are synchronously forked for output, and then the fork is overturned again so that the pallet 100 returns to the previous horizontally arranged position again, and the pallet 100 is recycled.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims

1. A pallet transfer circulation system, comprising:

2. A pallet transfer circulation system according to claim 1, wherein: the pallet transfer machine comprises two groups of transverse transfer units and a longitudinal transfer unit, wherein the longitudinal transfer unit transfers pallets on one group of transverse transfer units to the other group of transverse transfer units.

3. A pallet transfer circulation system according to claim 2, wherein:

the two groups of transverse transfer units are respectively connected with the corresponding plate product conveyor, and the conveying direction of the transverse transfer units is consistent with the conveying direction of the corresponding plate product conveyor.

4. A pallet transfer circulation system according to claim 2 or 3, characterized in that:

the transverse transfer unit comprises a plurality of groups of rotating rollers arranged along the conveying direction of the plate finished product conveyor and a transfer motor in transmission connection with the rotating rollers.

5. A pallet transfer circulation system according to claim 2 or 3, characterized in that:

the longitudinal transfer unit comprises a plurality of groups of sliding table modules and lifting modules, wherein the sliding table modules are perpendicular to the conveying direction of the plate finished product conveyor.

6. A pallet transfer circulation system according to claim 5, wherein:

the sliding table module drives the supporting plate to slide vertically to the longitudinal transfer unit;

the lifting module drives the sliding table module to lift.

7. A pallet transfer circulation system according to claim 1, wherein:

the supporting plate comprises a frame-shaped bracket and a plurality of supporting rollers distributed on the frame-shaped bracket.

8. A pallet transfer circulation system according to claim 7, wherein:

the plurality of carrier rollers are distributed on the frame-shaped support in a sliding and adjustable mode.