CN219786154U - Full-automatic elbow processing equipment - Google Patents
Full-automatic elbow processing equipment Download PDFInfo
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- CN219786154U CN219786154U CN202321138334.6U CN202321138334U CN219786154U CN 219786154 U CN219786154 U CN 219786154U CN 202321138334 U CN202321138334 U CN 202321138334U CN 219786154 U CN219786154 U CN 219786154U
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- 238000012545 processing Methods 0.000 title claims abstract description 86
- 239000000463 material Substances 0.000 claims abstract description 154
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 238000003754 machining Methods 0.000 claims 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 120
- 239000010949 copper Substances 0.000 abstract description 120
- 229910052802 copper Inorganic materials 0.000 abstract description 120
- 238000000034 method Methods 0.000 abstract description 27
- 238000005452 bending Methods 0.000 abstract description 24
- 230000008569 process Effects 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000002184 metal Substances 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
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Abstract
The utility model discloses full-automatic elbow processing equipment which comprises a base, wherein the top of the base is fixedly connected with a supporting rod at equal intervals, the top of the supporting rod is fixedly connected with a top plate, the top of the base is rotatably connected with a material conveying device, the outer wall of the material conveying device is provided with a connecting arm at equal intervals, the tail end of the connecting arm is provided with a sucking disc at equal intervals, the bottom of the material conveying device is in transmission connection with a servo stepping motor, and the servo stepping motor is fixedly connected with the base. The utility model relates to the technical field of elbow processing, and solves the problems that in the prior art, an outer arc of a copper pipe elbow is in a stretching state in a forming process, the other part is not compensated by redundant metal, so that the difference of the pipe wall thickness of a front bending part and a rear bending part of the copper pipe elbow is large, the service life of the copper pipe elbow is influenced, and meanwhile, the copper pipe elbow needs a plurality of devices to process in different working procedures, so that the production period is long, the productivity is low, and the labor consumption is large.
Description
Technical Field
The utility model relates to the technical field of elbow processing, in particular to full-automatic elbow processing equipment.
Background
The product made of copper pipe is commonly used in tap water pipeline, heat supply and refrigeration pipeline, can use in different environment, is the best connecting tube in the heat conduction system, when processing copper pipe elbow, for example the application number is: the utility model discloses elbow processing equipment with high accuracy, which belongs to the technical field of elbow processing and comprises a workbench, wherein a chute is formed in the upper surface of the workbench, rotating devices are arranged on the left side surface and the right side surface of the chute, a rotating handle is arranged at the left end of the left rotating device, opposite surfaces of the two rotating devices are fixedly connected through two threaded columns, threads of the two threaded columns are formed in opposite directions, and the threaded columns are connected in a threaded cap in a threaded manner. This elbow processing equipment that accuracy is high, through changeing mutually supporting between handle, screw thread post, first pivot, screw thread cap, slider, handle, drive wheel, belt, threaded rod, spring and the splint to can carry out the demand of bending of different degrees to the pipeline according to the demand, satisfy the demand of using, improve the suitability of this device, can reduce the vibration that brings when pipeline processing simultaneously, further reduced the pipeline impaired, thereby improved pipeline processing's yield.
However, the outer arc of the copper pipe elbow is in a stretching state in the forming process, and the other part is not compensated by redundant metal, so that the difference of the pipe wall thickness of the front bending part and the rear bending part of the copper pipe elbow is larger, the service life of the copper pipe elbow is influenced, and meanwhile, the copper pipe elbow needs a plurality of devices to process in different procedures, so that the production period is long, the productivity is low, and the labor consumption is larger.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides full-automatic elbow processing equipment, which solves the problems that in the prior art, the outer arc of a copper pipe elbow is in a stretching state in the forming process, the other part is not compensated by redundant metal, so that the difference of the pipe wall thickness of the front and rear bending parts of the copper pipe elbow is large, the service life of the copper pipe elbow is influenced, and meanwhile, the copper pipe elbow needs a plurality of equipment to process in different working procedures, so that the production period is long, the productivity is low and the labor consumption is large.
In order to achieve the above purpose, the present utility model is realized by the following technical scheme: the utility model provides a full-automatic elbow processing equipment, includes the base, the top equidistance fixedly connected with bracing piece of base, the top fixedly connected with roof of bracing piece, the top of base rotates and is connected with the biography material device, the outer wall equidistance of biography material device is provided with the linking arm, the end equidistance of linking arm is provided with the sucking disc, the bottom transmission of biography material device is connected with servo step motor, servo step motor and base fixed connection, the top of base is located the below of sucking disc and is provided with puts the flitch, one side of putting the flitch is kept away from at the top of base is provided with the profile modeling mould, the profile modeling mould is connected with the sucking disc cooperation, the top fixedly connected with first pneumatic cylinder of roof, the output of first pneumatic cylinder is located first pneumatic cylinder output end profile modeling mould with the profile modeling mould corresponds the setting at base top, the top equidistance fixedly connected with second pneumatic cylinder of base, the output end of second pneumatic cylinder is provided with the push-bending flaring die cooperation connection, the top of base is located the rear of sucking disc, the top of being located the third pneumatic cylinder is connected with the output mandrel, the top of the third pneumatic cylinder is located the third pneumatic cylinder is connected with the top of mandrel fixed connection.
Preferably, one side of keeping away from flaring mould at the top of base is provided with the plain end mould, the plain end mould is connected with the sucking disc cooperation, the top fixedly connected with fifth pneumatic cylinder of roof, the output and the plain end mould fixed connection of fifth pneumatic cylinder, be located the fifth pneumatic cylinder output the plain end mould with be located the base top the plain end mould corresponds the setting, the top equidistance of base is provided with the unit head, the output of unit head is provided with the plain end tool bit, the plain end tool bit is connected with the plain end mould cooperation, the bottom fixedly connected with of unit head removes the seat, the bottom cooperation of removing the seat is connected with the unit head fixing base, unit head fixing base and base fixed connection, one side fixedly connected with sixth pneumatic cylinder of unit head fixing base, the output and the unit head fixed connection of sixth pneumatic cylinder.
Preferably, the top of base is located the place ahead fixedly connected with unloading groove of plain end mould, unloading groove is connected with the sucking disc cooperation, the unloading mouth has been seted up to the bottom that the base is located unloading groove.
Preferably, one side fixedly connected with guide device of profile modeling mould is kept away from at the top of base, guide device and put flitch fixed connection, the baffle box has been seted up at guide device's top, the baffle box is connected with putting the flitch cooperation, one side cooperation that the baffle box kept away from and put the flitch is connected with blevile of push, guide device's top fixedly connected with charging tray, charging tray and baffle box cooperation are connected.
Preferably, the top equidistance fixedly connected with mould fixing base of base, the mould fixing base is connected with profile modeling mould, flaring mould and plain end mould cooperation respectively, the output fixedly connected with plug fixing base of second pneumatic cylinder and fourth pneumatic cylinder, the outer wall cooperation of plug fixing base is connected with the plug connecting seat, the plug connecting seat is connected with push away curved plug and flaring plug fixed connection respectively.
Preferably, the bottom of passing the material device is provided with the fixed plate, the top equidistance fixedly connected with montant of fixed plate, the outer wall of montant is provided with resetting means, resetting means's top fixedly connected with lifter plate, lifter plate and linking arm fixed connection, pass the top of material device to be provided with the cylinder, the output and the lifter plate cooperation of cylinder are connected.
The utility model provides full-automatic elbow processing equipment. The beneficial effects are as follows: this full-automatic elbow processing equipment, through the base, the bracing piece, the roof, put the flitch, the profiling mould, first pneumatic cylinder, the second pneumatic cylinder, push away curved core stick, the flaring mould, the third pneumatic cylinder, the fourth pneumatic cylinder, the flaring core stick, pass the material device, the linking arm, cooperation between sucking disc and the servo stepper motor, copper pipe material in the profiling mould is promoted through pushing away curved core stick, realize the profiling of copper pipe material, promote the copper pipe material in the flaring mould through the flaring core stick, realize the pipe wall processing of copper pipe material, like this, the wall thickness that can make the copper pipe material after profiling and flaring keep unanimous at the preceding, the back curved portion of copper pipe elbow's of copper pipe elbow, improve the product quality of copper pipe elbow, can improve the life of copper pipe elbow, realize the automatic transmission of copper pipe elbow material through the material transfer unit simultaneously, elbow processing equipment's automation rate has been improved like this, help improving the production efficiency of copper pipe elbow, can also reduce the cost of labor of enterprise.
Through the cooperation between flat-mouth mould, fifth pneumatic cylinder, unit head, flat-mouth tool bit, movable seat, sixth pneumatic cylinder, the unit head fixing base, realize the elbow processing equipment and to the automatic conveying and flat-mouth processing of the copper pipe material after the flaring processing, make elbow processing equipment realize the flat-mouth processing to copper pipe elbow, further improve elbow processing equipment's automation rate, can reduce the production cycle of elbow processing again, effectively improve elbow processing's production efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the configuration of the profiling mold, push-bending mandrel and flaring mold of FIG. 1;
FIG. 3 is a schematic view of the flat die, flat head and power head of FIG. 1;
FIG. 4 is a schematic view of the tray, guide and blanking chute of FIG. 1;
fig. 5 is a schematic view of the structure of the cylinder, lifting plate and connecting arm in fig. 1.
In the figure: 1. the device comprises a base, 2, a support rod, 3, a top plate, 4, a placing plate, 5, a profiling die, 6, a first hydraulic cylinder, 7, a second hydraulic cylinder, 8, a push bending mandrel, 9, a flaring die, 10, a third hydraulic cylinder, 11, a fourth hydraulic cylinder, 12, a flaring mandrel, 13, a flat die, 14, a fifth hydraulic cylinder, 15, a power head, 16, a flat head, 17, a moving seat, 18, a sixth hydraulic cylinder, 19, a material conveying device, 20, a cylinder, 21, a connecting arm, 22, a sucker, 23, a blanking groove, 24, a blanking opening, 25, a material conveying device, 26, a material conveying groove, 27, a pushing device, 28, a material tray, 29, a servo stepping motor, 30, a mandrel fixing seat, 31, a mandrel fixing seat, 32, a power head fixing seat, 33, a vertical rod, 34, a resetting device, 35, a lifting plate, 36, a fixing plate, 37 and a die fixing seat.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the prior art, the outer arc of the copper pipe elbow is in a stretching state in the forming process, the other part is not compensated by redundant metal, so that the difference of the pipe wall thickness of the front bending part and the rear bending part of the copper pipe elbow is larger, the service life of the copper pipe elbow is influenced, meanwhile, the copper pipe elbow needs a plurality of devices to process in different procedures, the production period is long, the productivity is low, and the labor consumption is larger.
In view of the above, the utility model provides full-automatic elbow processing equipment, which comprises a base, a support rod, a top plate, a material placing plate, a profiling die, a first hydraulic cylinder, a second hydraulic cylinder, a push bending mandrel, a flaring die, a third hydraulic cylinder, a fourth hydraulic cylinder, a flaring mandrel, a material conveying device, a connecting arm, a sucker and a servo stepping motor.
All electric parts and the adaptive power supply are connected through wires by the person skilled in the art, and a proper controller and encoder should be selected according to actual conditions so as to meet control requirements, specific connection and control sequence, and the electric connection is completed by referring to the following working principles in the working sequence among the electric parts, and the detailed connection means are known in the art, and mainly introduce the working principles and processes as follows, and do not describe the electric control.
As can be seen from fig. 1-5, a full-automatic elbow processing device comprises a base 1, a supporting rod 2 is fixedly connected to the top of the base 1 at equal intervals, a top plate 3 is fixedly connected to the top of the supporting rod 2, a material conveying device 19 is rotatably connected to the top of the base 1, a connecting arm 21 is arranged on the outer wall of the material conveying device 19 at equal intervals, a sucker 22 is arranged at the tail end of the connecting arm 21 at equal intervals, a vacuum device is connected to the sucker 22, a servo stepping motor 29 is connected to the bottom of the material conveying device 19 in a transmission manner, the servo stepping motor 29 is used for steering and driving a material conveying component, the servo stepping motor 29 is fixedly connected with the base 1, a material placing plate 4 is arranged at the top of the base 1 below the sucker 22, the material placing plate 4 is used for placing copper pipe materials to be processed, a profiling mold 5 is arranged at one side of the top of the base 1, which is far away from the material placing plate 4, the profiling mold 5 is in cooperation with the sucker 22, the top of the top plate 3 is fixedly connected with a first hydraulic cylinder 6, the output end of the first hydraulic cylinder 6 is fixedly connected with a profiling mold 5, the profiling mold 5 positioned at the output end of the first hydraulic cylinder 6 is correspondingly arranged with the profiling mold 5 positioned at the top of the base 1, the top of the base 1 is fixedly connected with a second hydraulic cylinder 7 at equal intervals, the output end of the second hydraulic cylinder 7 is provided with a push bending core rod 8, the push bending core rod 8 is in matched connection with the profiling mold 5, the top of the base 1 is positioned behind the profiling mold 5 and is provided with a flaring mold 9, the flaring mold 9 is in matched connection with a sucking disc 22, the top of the top plate 3 is fixedly connected with a third hydraulic cylinder 10, the output end of the third hydraulic cylinder 10 is fixedly connected with the flaring mold 9, the flaring mold 9 positioned at the output end of the third hydraulic cylinder 10 is correspondingly arranged with the flaring mold 9 positioned at the top of the base 1, the top of the base 1 is fixedly connected with a fourth hydraulic cylinder 11 at equal intervals, the output end of the fourth hydraulic cylinder 11 is provided with a flaring core rod 12, and the flaring core rod 12 is connected with the flaring die 9 in a matching way;
in the specific implementation process, it is worth particularly pointing out that the base 1, the supporting rod 2 and the top plate 3 are all used for supporting and fixing all components of the elbow processing equipment, the sucker 22 is connected with a vacuum device, negative pressure is formed between the sucker 22 and copper pipe materials, grabbing of the copper pipe materials is achieved, the servo stepping motor 29 is used for steering and driving the material conveying component, the material conveying component of the elbow processing equipment is formed through matching among the material conveying device 19, the connecting arm 21, the sucker 22 and the servo stepping motor 29, grabbing of the copper pipe materials is achieved through the sucker 22, the servo stepping motor 29 is controlled to steer, transferring of the copper pipe materials is achieved, the material placing plate 4 is used for placing the copper pipe materials to be processed, the profiling die 5 is used for profiling the copper pipe materials, the profiling die 5 is pushed downwards through the first hydraulic cylinder 6, closing the profiling mould 5 to form a mould, forming a profiling component of the elbow processing equipment by matching the profiling mould 5, a first hydraulic cylinder 6, a second hydraulic cylinder 7 and a push bending core rod 8, putting copper pipe materials into the profiling mould 5 positioned on the base 1 by a material conveying component, closing the profiling mould 5 by the first hydraulic cylinder 6, driving the second hydraulic cylinder 7 to push the push bending core rod 8 to perform profiling processing on the copper pipe materials in the profiling mould 5, realizing bending shaping of the copper pipe materials, closing the flaring mould 9 to form a mould by pushing the flaring mould 9 downwards by a third hydraulic cylinder 10, forming a flaring processing component of the elbow processing equipment by matching the flaring mould 9, the third hydraulic cylinder 10, a fourth hydraulic cylinder 11 and the flaring core rod 12, the copper pipe material after profiling is put into a flaring die 9 positioned on a base 1 through a material conveying assembly, the flaring die 9 is closed through a third hydraulic cylinder 10, a fourth hydraulic cylinder 11 is driven to push a flaring mandrel 12 to carry out flaring processing on the copper pipe material in the flaring die 9, pipe wall processing of the copper pipe material is realized, the copper pipe material in the profiling die 5 is pushed through the base 1, a supporting rod 2, a top plate 3, a material placing plate 4, a profiling die 5, a first hydraulic cylinder 6, a second hydraulic cylinder 7, a bending mandrel 8, a flaring die 9, a third hydraulic cylinder 10, a fourth hydraulic cylinder 11, a flaring mandrel 12, a material conveying device 19, a connecting arm 21, a sucker 22 and a servo stepping motor 29, the profiling processing of the copper pipe material is realized, the copper pipe material in the flaring die 9 is pushed through the flaring core rod 12, the pipe wall processing of the copper pipe material is realized, the copper pipe material after profiling processing and flaring processing keeps the wall thickness of the front and rear bending parts of the copper pipe elbow consistent, the service life of the copper pipe elbow is prolonged, the automatic transmission of the copper pipe material is realized through the material conveying assembly, the automation rate of elbow processing equipment is improved, the production efficiency of the copper pipe elbow is improved, the labor cost of enterprises is reduced, and the specific types of the first hydraulic cylinder 6, the second hydraulic cylinder 7, the third hydraulic cylinder 10, the fourth hydraulic cylinder 11 and the servo stepping motor 29 are not limited, so that the use requirement is met;
further, a flat die 13 is arranged on one side, far away from the flaring die 9, of the top of the base 1, the flat die 13 is used for carrying out flat processing on the copper pipe material subjected to flaring processing, the flat die 13 is connected with the sucker 22 in a matched manner, the top of the top plate 3 is fixedly connected with a fifth hydraulic cylinder 14, the output end of the fifth hydraulic cylinder 14 is fixedly connected with the flat die 13, the flat die 13 positioned at the output end of the fifth hydraulic cylinder 14 is correspondingly arranged with the flat die 13 positioned at the top of the base 1, the top of the base 1 is equidistantly provided with a power head 15, the output end of the power head 15 is provided with a flat cutter head 16, the flat cutter head 16 is connected with the flat die 13 in a matched manner, the bottom of the power head 15 is fixedly connected with a movable seat 17, the bottom of the movable seat 17 is connected with a power head fixing seat 32 in a matched manner, the power head fixing seat 32 is fixedly connected with the base 1, one side of the power head fixing seat 32 is fixedly connected with a sixth hydraulic cylinder 18, and the output end of the sixth hydraulic cylinder 18 is fixedly connected with the power head 15;
in the specific implementation process, it is worth particularly pointing out that the flat die 13 is used for carrying out flat processing on the copper pipe material subjected to flaring processing, the flat die 13 is pushed downwards by the fifth hydraulic cylinder 14, the flat die 13 is closed into a die, the movement of the power head 15 is realized by the cooperation between the movable seat 17, the sixth hydraulic cylinder 18 and the power head fixing seat 32, the flat die 13, the fifth hydraulic cylinder 14, the power head 15, the flat tool bit 16, the movable seat 17, the sixth hydraulic cylinder 18 and the power head fixing seat 32 are matched to form a flat processing component of elbow processing equipment, the material after flaring processing is put into the flat die 13 positioned on the base 1 by the material conveying device, the flat die 13 is closed by the fifth hydraulic cylinder 14, the flat tool bit 16 is driven to rotate at a high speed by the power head 15, the sixth hydraulic cylinder 18 is controlled to push the power head 15, the copper pipe material subjected to flaring processing by the high-speed rotary flat tool bit 16 is subjected to flat operation in the flat die 13, the automatic flaring processing equipment is realized, the automatic conveying efficiency of the elbow processing equipment is improved, the production cycle of the elbow processing equipment is further shortened, and the production cycle of the elbow processing equipment is not limited by the fifth hydraulic cylinder 14 is further shortened, and the production cycle of the elbow processing equipment is not limited by the hydraulic cylinder 18 is further improved;
further, a blanking groove 23 is fixedly connected to the top of the base 1 in front of the flat die 13, the blanking groove 23 is used for discharging copper pipe elbows, the blanking groove 23 is used for blanking copper pipe elbows, the blanking groove 23 is connected with the sucker 22 in a matched mode, and a blanking opening 24 is formed in the bottom of the base 1 located in the blanking groove 23;
in the specific implementation process, it is worth particularly pointing out that the blanking groove 23 is used for discharging copper pipe elbows, after the copper pipe elbows finish flat-mouth processing, the material conveying assembly conveys the processed copper pipe elbows to the upper part of the blanking groove 23 for discharging operation, and through the cooperation among the material conveying assembly, the blanking groove 23 and the blanking mouth 24, the automatic conveying and discharging of the elbow processing equipment to the copper pipe materials processed by the flat-mouth processing are realized, and the automation rate of the equipment is improved;
further, a guide device 25 is fixedly connected to one side, far away from the profiling mold 5, of the top of the base 1, the guide device 25 is fixedly connected with the material placing plate 4, a guide groove 26 is formed in the top of the guide device 25, the guide groove 26 is in matched connection with the material placing plate 4, a pushing device 27 is in matched connection with one side, far away from the material placing plate 4, of the guide groove 26, a material tray 28 is fixedly connected to the top of the guide device 25, the material tray 28 is used for being connected with a conveying device of copper pipe materials, and the material tray 28 is in matched connection with the guide groove 26;
in a specific implementation process, it is worth particularly pointing out that the tray 28 is used for connecting a copper pipe material conveying device, so that the copper pipe material is continuously conveyed into the guide groove 26 through the tray 28, the copper pipe material conveyed by the tray 28 enters the guide groove 26 through the cooperation among the material conveying component, the material placing plate 4, the guide device 25, the guide groove 26, the pushing device 27 and the tray 28, and then is sequentially pushed to the top of the material placing plate 4 through the reciprocating motion of the pushing device 27, so that the material conveying component sequentially grabs and conveys the copper pipe material, automatic feeding of elbow processing equipment is realized, and the automation rate of the equipment is improved, wherein the specific model of the pushing device 27 is not limited, and the use requirement is met;
further, the top of the base 1 is fixedly connected with a die fixing seat 37 at equal intervals, the die fixing seat 37 is respectively matched and connected with the profiling die 5, the flaring die 9 and the flat die 13, the output ends of the second hydraulic cylinder 7 and the fourth hydraulic cylinder 11 are fixedly connected with a core rod fixing seat 30, the outer wall of the core rod fixing seat 30 is matched and connected with a core rod connecting seat 31, and the core rod connecting seat 31 is respectively fixedly connected with the push bending core rod 8 and the flaring core rod 12;
in the specific implementation process, it is worth particularly pointing out that the die fixing seat 37 is used for fixing the profiling die 5, the flaring die 9 and the flat die 13, copper pipe elbows with different size requirements can be processed by replacing the profiling die 5, the flaring die 9 and the flat die 13 fixed with the die fixing seat 37, and replacement of the push bending core rod 8 and the flaring core rod 12 is realized by matching the core rod fixing seat 30 and the core rod connecting seat 31, so that equipment can profile and flare copper pipe materials according to different requirements, and the application range of the equipment is improved;
further, a fixed plate 36 is arranged at the bottom of the material conveying device 19, vertical rods 33 are fixedly connected to the top of the fixed plate 36 at equal intervals, a reset device 34 is arranged on the outer wall of the vertical rods 33, a lifting plate 35 is fixedly connected to the top of the reset device 34, the lifting plate 35 is fixedly connected with the connecting arm 21, an air cylinder 20 is arranged at the top of the material conveying device 19, and the output end of the air cylinder 20 is connected with the lifting plate 35 in a matched mode;
in a specific implementation process, it is worth particularly pointing out that the fixing plate 36 is used for supporting the material conveying assembly, through the cooperation among the air cylinder 20, the connecting arm 21, the suction cup 22, the servo stepping motor 29, the fixing plate 36, the vertical rod 33, the resetting device 34 and the lifting plate 35, when the copper pipe material is required to be grabbed and conveyed, the servo stepping motor 29 is controlled to move the suction cup 22 to the upper part of the copper pipe material, the air cylinder 20 is controlled to push the lifting plate 35 to enable the suction cup 22 to be in contact with the copper pipe material under the driving of the lifting plate 35 and the connecting arm 21, the copper pipe material is subjected to negative pressure adsorption under the effect of the vacuum device, the push rod of the air cylinder 20 is controlled to reset, the lifting plate 35 is reset under the effect of the resetting device 34, the suction cup 22 drives the copper pipe material to move upwards to grab the copper pipe material, the servo stepping motor 29 is controlled to rotate, the copper pipe material is moved to the next procedure, and automatic conveying of the copper pipe material is realized, wherein the specific type of the air cylinder 20 is not limited, and the use requirement is met;
specifically, when the full-automatic elbow processing equipment is used, the material tray 28 is connected with a copper pipe material conveying device, copper pipe materials enter the guide chute 26 through the material tray 28, the open source of the full-automatic processing equipment is started, the pushing device 27 moves the copper pipe materials to the top of the material placing plate 4, the pushing device 27 resets, meanwhile, the copper pipe materials at the bottom of the material tray 28 are subjected to position supplementing in the guide chute 26, the next pushing of the material returning device 27 is waited, the servo stepping motor 29 controls the material conveying device 19 to rotate, the suction cup 22 is moved to the upper side of the copper pipe materials, the control cylinder 20 pushes the lifting plate 35 downwards, the suction cup 22 is contacted with the copper pipe materials, meanwhile, the vacuum device is used for continuously extracting air between the suction cup 22 and the copper pipe materials, the control cylinder 20 moves upwards, the lifting plate 35 moves upwards under the action of the resetting device 34, the copper pipe material is grabbed by the sucker 22, the servo stepping motor 29 is controlled to convey the copper pipe material to the upper part of the profiling mould 5, the vacuum device is closed, the copper pipe material is separated from the sucker 22 and enters the profiling mould 5, the servo stepping motor 29 controls the material conveying device 19 to reversely rotate for a distance to enable the sucker 22 to leave the upper part of the profiling mould 5, the next grabbing of the copper pipe material is waited, the push rod of the first hydraulic cylinder 6 is controlled to move downwards, the profiling mould 5 is closed to form a mould, the second hydraulic cylinder 7 is controlled to push the push bending core rod 8 to perform profiling processing on the copper pipe material, after the profiling processing is completed, the second hydraulic cylinder 7 is controlled to separate the push bending core rod 8 from the copper pipe material, the push rod of the first hydraulic cylinder 6 is controlled to move upwards, the closing of the profiling mould is released, meanwhile, the push device 27 is started to push the copper pipe material to enter the top of the material placing plate 4 to perform position compensation, the servo stepping motor 29 controls the material conveying device 19 to continuously rotate reversely, so that the suction disc 22 moves above the profiling mould 5 and the material placing plate 4 respectively, the material conveying device is controlled to convey copper pipe materials which are subjected to profiling processing in the profiling mould 5 into the flaring mould 9, copper pipe materials which are subjected to processing in the material placing plate 4 are conveyed into the profiling mould 5, the first hydraulic cylinder 6 and the third hydraulic cylinder 10 are controlled to close the profiling mould 5 and the flaring mould 9 into a mould, the second hydraulic cylinder 7 is controlled to perform profiling processing on the copper pipe materials, the fourth hydraulic cylinder 11 is controlled to push the flaring core rod 12 to perform flaring processing on the copper pipe materials in the flaring mould 9, after profiling processing and flaring processing are completed, the material conveying device is controlled to grasp the copper pipe materials which are subjected to processing, the copper pipe materials which are subjected to profiling processing and the copper pipe materials which are subjected to flaring processing respectively, transferring copper pipe materials to be processed into a profiling mold 5, transferring copper pipe materials subjected to profiling processing into a flaring mold 9, transferring copper pipe materials subjected to flaring processing into a flat-mouth mold 13, controlling a first hydraulic cylinder 6, a third hydraulic cylinder 10 and a fifth hydraulic cylinder 14 to close the profiling mold 5, the flaring mold 9 and the flat-mouth mold 13 into molds, performing profiling processing on the copper pipe materials in the profiling mold 5, performing flaring processing on the copper pipe materials in the flaring mold 9, controlling a power head 15 to drive a flat-mouth cutter head 16 to rotate at a high speed, controlling a sixth hydraulic cylinder 18 to push the power head 15, enabling the flat-mouth cutter head 16 to perform flat-mouth processing on the copper pipe materials, after each processing of the copper pipe materials is completed, gripping the copper pipe materials again by a material transferring device, and rotating above each mold, simultaneously, the sucker 22 moves the copper pipe elbow which completes the flat-mouth processing to the top of the blanking groove 23, after the suction of the vacuum device is closed, all copper pipe materials enter the die, simultaneously the copper pipe elbow which completes the flat-mouth processing falls into the blanking groove 23 and moves into the elbow storage device through the blanking hole 24, the copper pipe materials are automatically grabbed and moved for position compensation through the material conveying device, the transfer of the materials among all the working procedures of the elbow processing equipment is realized, the full-automatic processing of the elbow processing equipment is realized through the operations of feeding, profiling, flaring, flat-mouth and discharging the copper pipe in sequence, through the cooperation between base 1, bracing piece 2, roof 3, put flitch 4, profile modeling mould 5, first pneumatic cylinder 6, second pneumatic cylinder 7, push away curved core 8, flaring mould 9, third pneumatic cylinder 10, fourth pneumatic cylinder 11, flaring core 12, pass material device 19, linking arm 21, sucking disc 22 and servo step motor 29, promote the copper pipe material in profile modeling mould 5 through push away curved core 8, realize the profile modeling of copper pipe material, promote the copper pipe material in the flaring mould 9 through flaring core 12, realize the pipe wall processing of copper pipe material, copper pipe material after profile modeling and flaring processing, make the wall thickness of the preceding, back bending part of copper pipe elbow keep unanimous, improve the life of copper pipe elbow, realize automatic transmission of copper pipe material through material transfer module, improve elbow processing equipment's automation rate, improve copper pipe elbow's production efficiency, reduce the cost of labor of enterprise.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The term "comprising" an element defined by the term "comprising" does not exclude the presence of other identical elements in a process, method, article or apparatus that comprises the element.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Full-automatic elbow processing equipment, including base (1), its characterized in that: the utility model discloses a base, including base (1) and base (1), top equidistance fixedly connected with bracing piece (2), top fixedly connected with roof (3) of bracing piece (2), the top rotation of base (1) is connected with material conveying device (19), the outer wall equidistance of material conveying device (19) is provided with linking arm (21), the end equidistance of linking arm (21) is provided with sucking disc (22), the bottom transmission of material conveying device (19) is connected with servo step motor (29), servo step motor (29) and base (1) fixed connection, the top of base (1) is located the below of sucking disc (22) and is provided with puts flitch (4), one side of the top of the base (1) far away from the material placing plate (4) is provided with a profiling mold (5), the profiling mold (5) is connected with a sucker (22) in a matched mode, the top of the top plate (3) is fixedly connected with a first hydraulic cylinder (6), the output end of the first hydraulic cylinder (6) is fixedly connected with the profiling mold (5), the profiling mold (5) at the output end of the first hydraulic cylinder (6) is correspondingly arranged with the profiling mold (5) at the top of the base (1), the top of the base (1) is fixedly connected with a second hydraulic cylinder (7) at equal intervals, the output of second pneumatic cylinder (7) is provided with pushes away curved plug (8), push away curved plug (8) and profile modeling mould (5) cooperation and be connected, the top of base (1) is located the rear of profile modeling mould (5) and is provided with flaring mould (9), flaring mould (9) and sucking disc (22) cooperation are connected, the top fixedly connected with third pneumatic cylinder (10) of roof (3), the output and flaring mould (9) fixed connection of third pneumatic cylinder (10), be located third pneumatic cylinder (10) output flaring mould (9) with be located the top of base (1) flaring mould (9) correspond the setting, the top equidistance fixedly connected with fourth pneumatic cylinder (11) of base (1), the output of fourth pneumatic cylinder (11) is provided with flaring plug (12), core plug (12) and flaring mould (9) cooperation are connected.
2. The fully automatic elbow machining apparatus according to claim 1, wherein: the utility model provides a die set is kept away from to one side of flaring mould (9) in top of base (1), die set is provided with flat mouth mould (13), flat mouth mould (13) are connected with sucking disc (22) cooperation, the top fixedly connected with fifth pneumatic cylinder (14) of roof (3), the output and flat mouth mould (13) fixedly connected with of fifth pneumatic cylinder (14), be located fifth pneumatic cylinder (14) output flat mouth mould (13) with be located base (1) top flat mouth mould (13) correspond the setting, the top equidistance of base (1) is provided with unit head (15), the output of unit head (15) is provided with flat mouth tool bit (16), flat mouth tool bit (16) are connected with flat mouth mould (13) cooperation, the bottom fixedly connected with of unit head (15) removes seat (17), the bottom of removing seat (17) cooperation is connected with unit head fixing base (32), unit head fixing base (32) and base (1) fixedly connected with, one side fixedly connected with unit head (32) sixth pneumatic cylinder (18) and unit head (18) fixedly connected with unit head (18).
3. The fully automatic elbow machining apparatus according to claim 2, wherein: the top of base (1) is located place ahead fixedly connected with unloading groove (23) of plain end mould (13), unloading groove (23) are connected with sucking disc (22) cooperation, unloading mouth (24) have been seted up to the bottom that base (1) is located unloading groove (23).
4. The fully automatic elbow machining apparatus according to claim 1, wherein: one side fixed connection guider (25) of profile modeling mould (5) is kept away from at the top of base (1), guider (25) with put flitch (4) fixed connection, baffle box (26) have been seted up at the top of guider (25), baffle box (26) are connected with put flitch (4) cooperation, one side cooperation that baffle box (26) kept away from put flitch (4) is connected with pusher (27), top fixedly connected with charging tray (28) of guider (25), charging tray (28) are connected with baffle box (26) cooperation.
5. The fully automatic elbow machining apparatus according to claim 2, wherein: the die fixing seat (37) is fixedly connected to the top of the base (1) at equal intervals, the die fixing seat (37) is respectively connected with the profiling die (5), the flaring die (9) and the flat die (13) in a matched mode, the core rod fixing seat (30) is fixedly connected to the output ends of the second hydraulic cylinder (7) and the fourth hydraulic cylinder (11), the core rod connecting seat (31) is connected to the outer wall of the core rod fixing seat (30) in a matched mode, and the core rod connecting seat (31) is respectively fixedly connected with the push bent core rod (8) and the flaring core rod (12).
6. The fully automatic elbow machining apparatus according to claim 1, wherein: the bottom of pass material device (19) is provided with fixed plate (36), the top equidistance fixedly connected with montant (33) of fixed plate (36), the outer wall of montant (33) is provided with resetting means (34), the top fixedly connected with lifter plate (35) of resetting means (34), lifter plate (35) and linking arm (21) fixed connection, the top of passing material device (19) is provided with cylinder (20), the output and the lifter plate (35) cooperation of cylinder (20) are connected.
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CN202321138334.6U CN219786154U (en) | 2023-05-12 | 2023-05-12 | Full-automatic elbow processing equipment |
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CN202321138334.6U CN219786154U (en) | 2023-05-12 | 2023-05-12 | Full-automatic elbow processing equipment |
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CN219786154U true CN219786154U (en) | 2023-10-03 |
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CN202321138334.6U Active CN219786154U (en) | 2023-05-12 | 2023-05-12 | Full-automatic elbow processing equipment |
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CN (1) | CN219786154U (en) |
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2023
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