CN219746321U - Whole-disc magnetic-attraction demoulding mechanism - Google Patents
Whole-disc magnetic-attraction demoulding mechanism Download PDFInfo
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- CN219746321U CN219746321U CN202321046355.5U CN202321046355U CN219746321U CN 219746321 U CN219746321 U CN 219746321U CN 202321046355 U CN202321046355 U CN 202321046355U CN 219746321 U CN219746321 U CN 219746321U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 26
- 238000007667 floating Methods 0.000 claims abstract description 10
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 230000005389 magnetism Effects 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims 1
- 230000006378 damage Effects 0.000 abstract description 5
- 238000004663 powder metallurgy Methods 0.000 abstract description 5
- 208000027418 Wounds and injury Diseases 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Casting Devices For Molds (AREA)
Abstract
The utility model relates to the technical field of powder metallurgy and discloses a whole disc magnetic demolding mechanism, which comprises a fixed plate and a magnet plate, wherein a first magnet cover plate and a second magnet cover plate are respectively arranged between the fixed plate and the magnet plate, the surface of the fixed plate is respectively provided with a linear bearing and a cylinder in a penetrating way, the inner side of the linear bearing is provided with a guide post in a penetrating way, the bottom end of the cylinder is fixedly provided with a first floating block, the bottom end of the first floating block is fixedly provided with a second floating block, and the bottom end of the second floating block is fixedly connected with the magnet plate; the utility model improves the quality of products through the whole-disc magnetic-attraction demoulding mechanism, reduces the damage to the products, reduces the labor cost and improves the efficiency. The traditional demoulding mode needs to be manually disassembled by an operator or is carried out by using other equipment, and the problems of fatigue, injury and the like are easily caused.
Description
Technical Field
The utility model relates to the technical field of powder metallurgy, in particular to a whole disc magnetic attraction demoulding mechanism.
Background
Powder metallurgy is an efficient and environment-friendly manufacturing mode and can be used for producing various complex parts. In general, powder metallurgy molding requires debugging and processing, so-called "post-molding", to meet the requirements of the final product. The process is usually carried out by manual operation at present, and comprises the steps of placement, assembly, polishing and the like. After being pushed out, the powder metallurgy forming device can be used for taking and placing products one by one on a sagger manually, certain large potential safety hazards exist during manual placement, the products are easy to be damaged, the labor cost is high, and the efficiency is low.
Disclosure of Invention
The utility model aims to provide a whole disc magnetic attraction demoulding mechanism so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a drawing of patterns mechanism is inhaled to whole dish magnetism, includes fixed plate and magnet board, be provided with first magnet cover plate and second magnet cover plate between fixed plate and the magnet board respectively, the surface of fixed plate runs through respectively and is provided with linear bearing and cylinder, linear bearing's inboard runs through there is the guide post, the bottom mounting of cylinder has first slider, the bottom mounting of first slider has the second slider, fixed mutually between the bottom of second slider and the magnet board, the bottom mounting of guide post has the guide arm seat, fixed mutually between the bottom of guide arm seat and the magnet board, the bottom of magnet board is connected with the suction plate, the surface of first magnet cover plate and second magnet cover plate all inlays and is equipped with the magnet dust guard.
Preferably, the fixing plate and the magnet plate are correspondingly arranged in an up-down direction, the number of the first magnet cover plates and the second magnet cover plates is two, and the two first magnet cover plates and the two second magnet cover plates are symmetrically arranged.
Preferably, the first magnet cover plate and the second magnet cover plate have the same size, and a frame structure is formed between the first magnet cover plate and the second magnet cover plate and between the first magnet cover plate and the fixed plate.
Preferably, the number of the linear bearings and the guide posts is four, the guide posts are matched with each other, the number of the air cylinders is also four, and the air cylinders are respectively arranged on one side of the linear bearings.
Preferably, the bottom sides of the first and second magnet cover plates are attached to the surface of the suction plate, and the edges of the first and second magnet cover plates are located on the same vertical plane.
Preferably, the four corners of the magnet dust-proof plate are all chamfered.
Compared with the prior art, the utility model has the following beneficial effects:
the utility model improves the quality of products through the whole-disc magnetic-attraction demoulding mechanism, reduces the damage to the products, reduces the labor cost and improves the efficiency. The traditional demoulding mode needs to be manually disassembled by an operator or is carried out by using other equipment, and the problems of fatigue, injury and the like are easily caused. The whole disc magnetic-attraction demoulding mechanism does not need manual intervention at all, so that the labor intensity is greatly reduced, the working environment is improved, and errors and deviations possibly existing in manual operation are avoided by accurately controlling and positioning the magnetic force, so that the product accuracy is ensured to be higher.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
fig. 2 is a schematic perspective cross-sectional view of the present utility model.
In the figure: 1. a fixing plate; 2. a magnet plate; 3. a first magnet cover plate; 4. a guide post; 5. a first slider; 6. a second slider; 7. a guide rod seat; 8. a suction plate; 9. a linear bearing; 10. a second magnet cover plate; 11. a cylinder; 12. a magnet dust-proof plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2, a whole disc magnetic attraction demoulding mechanism comprises a fixing plate 1 and a magnet plate 2, wherein a first magnet cover plate 3 and a second magnet cover plate 10 are respectively arranged between the fixing plate 1 and the magnet plate 2, a linear bearing 9 and a cylinder 11 are respectively arranged on the surface of the fixing plate 1 in a penetrating manner, a guide post 4 is arranged on the inner side of the linear bearing 9 in a penetrating manner, a first floating block 5 is fixed at the bottom end of the cylinder 11, a second floating block 6 is fixed at the bottom end of the first floating block 5, a guide rod seat 7 is fixed at the bottom end of the guide post 4, a magnet dust-proof plate 12 is embedded on the surface of the first magnet cover plate 3 and the surface of the second magnet cover plate 10, and corners of the magnet dust-proof plate 12 are chamfered. The magnetic force generator is made of high-strength rare earth permanent magnet materials and has strong magnetic force adsorption capacity. Compared with the traditional mechanical fixing mode, the adsorption effect of the component is more stable and reliable.
The fixing plate 1 and the magnet plate 2 are correspondingly arranged in the vertical direction, the number of the first magnet cover plates 3 and the second magnet cover plates 10 is two, and the two first magnet cover plates 3 and the two second magnet cover plates 10 are symmetrically arranged. The whole tray chassis is the position where the product is placed, adopts the ventilative structure, can make the magnetic force of magnetic force generator conduct the product surface better, has improved magnetic force adsorption effect. Meanwhile, a plurality of air suction holes and air exhaust holes are further formed in the chassis, so that good contact between a product and the chassis is guaranteed, and the demolding effect is not affected due to negative pressure in the demolding process.
The first and second magnet cover plates 3 and 10 are identical in size, a frame structure is formed between the first and second magnet cover plates 3 and 2, the number of the linear bearings 9 and the guide posts 4 is four, the linear bearings and the guide posts cooperate, the number of the air cylinders 11 is four, the air cylinders are respectively arranged on one side of the linear bearings 9, the bottom sides of the first and second magnet cover plates 3 and 10 are attached to the surface of the suction plate 8, and the edges of the first and second magnet cover plates are positioned on the same vertical plane. The whole disc magnetic attraction demoulding mechanism adopts an advanced control system, so that the accurate control and adjustment of the magnetic force generator can be realized. The control system can automatically adjust the magnetic force and distribution according to the shape, the size, the weight and other parameters of the product so as to achieve the optimal demoulding effect. In addition, the control system can monitor the working state, fault information and the like of the equipment, and the reliability and safety of the equipment are improved.
And the demolding efficiency is high: the whole disc magnetic demolding mechanism adopts a magnetic technology, so that products can be quickly and accurately separated from the mold, and the production efficiency is improved.
The precision is high: the mechanism can realize accurate control and positioning of the product, and ensure that the product cannot deform, defect and the like in the demolding process, so that better processing quality and surface finish are obtained.
The contact area is large: the design of the whole disc magnetic-suction demoulding mechanism ensures that the contact area is large, and the condition that the product is locally extruded or deformed can be avoided.
The operation is simple and convenient: the mechanism is simple and convenient to operate, the demolding can be completed only by placing the product in the whole disc area, and complex debugging and setting are not needed.
Working principle: the position and angle of the product to be demolded are set on the mechanism, and the whole disc area is connected with the magnetic force generator. When the mechanism is started, the magnetic force generator can generate a strong magnetic field to firmly adsorb products in the whole disc area. At this time, the whole product is adsorbed on the whole disc area, and no local deformation or damage occurs. After the product is manufactured, the whole disc magnetic attraction demoulding mechanism can enable magnetic force to disappear by controlling the switch of the magnetic force generator, and the product can be separated from the whole disc area.
In a word, the whole disc magnetic attraction demoulding mechanism adsorbs products by using a strong magnetic field, so that potential safety hazards such as splashing and explosion possibly existing in the traditional demoulding mode are avoided. Meanwhile, the mechanism ensures that the problems of deformation, defects and the like of a product in the demolding process are avoided through the accurate control and positioning of magnetic force, so that better processing quality and surface finish are obtained.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a drawing of patterns mechanism is inhaled to whole dish magnetism, includes fixed plate (1) and magnet board (2), its characterized in that: the novel magnetic suspension device is characterized in that a first magnet cover plate (3) and a second magnet cover plate (10) are respectively arranged between the fixing plate (1) and the magnet plate (2), a linear bearing (9) and a cylinder (11) are respectively arranged on the surface of the fixing plate (1) in a penetrating mode, a guide post (4) is arranged on the inner side of the linear bearing (9) in a penetrating mode, a first floating block (5) is fixed to the bottom end of the cylinder (11), a second floating block (6) is fixed to the bottom end of the first floating block (5) in a fixed mode, a guide rod seat (7) is fixed to the bottom end of the guide post (4) and is fixed to the magnet plate (2), and a magnet dust-proof plate (12) is embedded in the surfaces of the first magnet cover plate (3) and the second magnet cover plate (10).
2. The disc-shaped magnetic attraction demoulding mechanism as claimed in claim 1, wherein: the fixing plate (1) and the magnet plate (2) are correspondingly arranged in the vertical direction, the number of the first magnet cover plates (3) and the second magnet cover plates (10) is two, and the two first magnet cover plates (3) and the two second magnet cover plates (10) are symmetrically arranged.
3. The disc-shaped magnetic attraction demoulding mechanism as claimed in claim 2, wherein: the first magnet cover plate (3) and the second magnet cover plate (10) have the same size, and a frame structure is formed between the first magnet cover plate and the fixed plate (1) as well as between the first magnet cover plate and the second magnet cover plate (2).
4. The disc-shaped magnetic attraction demoulding mechanism as claimed in claim 1, wherein: the number of the linear bearings (9) and the guide posts (4) is four, the linear bearings and the guide posts are matched, the number of the air cylinders (11) is also four, and the air cylinders and the guide posts are respectively arranged on one side of the linear bearings (9).
5. The disc-shaped magnetic attraction demoulding mechanism as claimed in claim 1, wherein: the bottom sides of the first magnet cover plate (3) and the second magnet cover plate (10) are attached to the surface of the suction plate (8), and the edges of the first magnet cover plate and the second magnet cover plate are positioned on the same vertical plane.
6. The disc-shaped magnetic attraction demoulding mechanism as claimed in claim 1, wherein: the four corners of the magnet dustproof plate (12) are all chamfered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321046355.5U CN219746321U (en) | 2023-05-05 | 2023-05-05 | Whole-disc magnetic-attraction demoulding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321046355.5U CN219746321U (en) | 2023-05-05 | 2023-05-05 | Whole-disc magnetic-attraction demoulding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219746321U true CN219746321U (en) | 2023-09-26 |
Family
ID=88076482
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321046355.5U Active CN219746321U (en) | 2023-05-05 | 2023-05-05 | Whole-disc magnetic-attraction demoulding mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219746321U (en) |
-
2023
- 2023-05-05 CN CN202321046355.5U patent/CN219746321U/en active Active
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