CN219744037U - Automatic cleaning device for filter press - Google Patents
Automatic cleaning device for filter press Download PDFInfo
- Publication number
- CN219744037U CN219744037U CN202321234831.6U CN202321234831U CN219744037U CN 219744037 U CN219744037 U CN 219744037U CN 202321234831 U CN202321234831 U CN 202321234831U CN 219744037 U CN219744037 U CN 219744037U
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- CN
- China
- Prior art keywords
- transmission shaft
- filter press
- water inlet
- cleaning device
- cloth washing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 239000004744 fabric Substances 0.000 claims abstract description 27
- 238000005406 washing Methods 0.000 claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims 1
- 238000005507 spraying Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Filtration Of Liquid (AREA)
Abstract
The utility model discloses an automatic cleaning device of a filter press, which comprises two longitudinal beams, a lifting transmission shaft, a walking transmission shaft, a cleaning machine, a transmission mechanism and a control system, wherein the two longitudinal beams are vertically arranged; the outer side of the longitudinal beam is provided with a cleaning track, and the cleaning machine is positioned on the cleaning track; the lifting transmission shaft is connected with two water inlet pipes, one end of each water inlet pipe is connected with the water container through a hose, and the other end of each water inlet pipe is connected with a cloth washing roller; the transmission mechanism comprises a cloth washing support moving shaft, a chain wheel and chain components, wherein the chain wheel and chain components are arranged between two water inlet pipes, the cloth washing support moving shaft is arranged between two longitudinal beams, and the cloth washing support moving shaft is connected with the chain wheel and chain components; the lifting motor and the walking motor are electrically connected with the control system. The utility model can improve the working efficiency.
Description
Technical Field
The utility model belongs to the technical field of automatic cleaning devices, and particularly relates to an automatic cleaning device for a filter press.
Background
When the filter press system needs to be cleaned in the production flow, a manual high-pressure water gun is adopted to clean plate-frame filter cloth piece by piece at present to carry out a car washing procedure. The process has the defects of high safety risk, long operation time (about 2 hours), more required personnel (at least 3 people), high workload, high labor intensity and the like.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model provides the automatic cleaning device for the filter press, which can reduce the labor intensity of workers, reduce the safety risk and improve the working efficiency.
The utility model adopts the following technical scheme:
an automatic cleaning device of a filter press comprises two longitudinal beams 1, a lifting transmission shaft 2, a walking transmission shaft 3, a cleaning machine, a transmission mechanism and a control system, wherein the two longitudinal beams 1 are vertically arranged, the lifting transmission shaft 2 and the walking transmission shaft 3 are both arranged between the two longitudinal beams 1, the lifting transmission shaft 2 is connected with a lifting motor 4, and the walking transmission shaft 3 is provided with a walking motor 5; the outer side of the longitudinal beam 1 is provided with a cleaning track, and a cleaning machine is positioned on the cleaning track; the lifting transmission shaft 2 is connected with two water inlet pipes 6, one end of each water inlet pipe 6 is connected with a water container through a hose, and the other end of each water inlet pipe 6 is connected with a cloth washing roller 7; the transmission mechanism comprises a cloth washing supporting moving shaft 8 and a chain wheel and chain assembly 9, the chain wheel and chain assembly 9 is arranged between the two water inlet pipes 6, the cloth washing supporting moving shaft 8 is arranged between the two longitudinal beams 1, and the cloth washing supporting moving shaft 8 is connected with the chain wheel and chain assembly 9; the lifting motor 4 and the walking motor 5 are electrically connected with a control system.
Further, the lifting transmission shaft 2 is close to the top end of the longitudinal beam 1, and the walking transmission shaft 3 is positioned at the lower part of the longitudinal beam 1; the cloth washing roller 7 is close to the bottom of the longitudinal beam 1.
Further, the traveling motor 5 is connected with a filter press to be cleaned.
Further, the cleaning track is spliced by heavy track steel, and the joint of the heavy track steel is fixed by a clamping plate and a bolt and welded with a reinforcing rib; the cleaning track is additionally provided with elastic supporting legs.
Further, a plurality of nozzles are installed at one end of the water inlet pipe 6 connected with the cloth washing roller 7.
Further, a proximity switch is mounted on the top of one of the stringers 1, and a proximity switch is mounted on the bottom of the stringer 1 with the proximity switch mounted on the top.
Further, the longitudinal beam 1 is made of channel steel No. 10.
The beneficial technical effects of the utility model are as follows: the device is an automatic cleaning device, can reduce the labor intensity and the workload of staff, and can reduce the safety risk. All operations are completed by a single operator through automation, and the speeds of all the shifting parts are controlled through a control system; when the water spraying assembly descends into the filter plate frame, the multistage water pump automatically operates to pressurize and clean, and the multistage pump immediately stops after moving out of the filter plate frame. In order to prevent misoperation, the control system is further provided with a chain at each position, so that the water spraying assembly cannot move left and right when the water spraying assembly is not limited up, and the water spraying assembly cannot move up and down when the water spraying assembly moves left and right. The utility model is characterized in that the filter plates are tightly attached under the action of a hydraulic system when the filter press works, the filter plates are pulled apart after one round of operation is finished, the cleaning device is moved by the hand-held operator to flush the surface of the filter cloth, and the process is completed by one person. After the cleaning machine is put into operation, two persons consume 2 hours of car washing work through holding the high-pressure cleaning machine, the car washing machine can be operated by a single person, the manpower consumption is reduced, the time is reduced to 30 minutes, the labor productivity is greatly improved, and the labor intensity of post personnel is reduced.
Drawings
Fig. 1 is a schematic structural view of the device of the present utility model.
Detailed Description
Referring to fig. 1, the automatic cleaning device for the filter press comprises two longitudinal beams 1, a lifting transmission shaft 2, a traveling transmission shaft 3, a cleaning machine, a transmission mechanism and a control system, wherein the two longitudinal beams 1 are vertically arranged, the lifting transmission shaft 2 and the traveling transmission shaft 3 are arranged between the two longitudinal beams 1, the lifting transmission shaft 2 is close to the top end of the longitudinal beam 1, and the traveling transmission shaft 3 is positioned at the lower part of the longitudinal beam 1. The lifting transmission shaft 2 is connected with a lifting motor 4, and the walking transmission shaft 3 is provided with a walking motor 5; the traveling motor 5 is connected with a filter press to be cleaned. When the utility model works, the travelling wheel 10 of the cleaning machine is close to one end of the travelling transmission shaft 3. The outer side of the longitudinal beam 1 is provided with a cleaning track, and a cleaning machine is positioned on the cleaning track; a proximity switch is mounted on top of one of the stringers 1, and a proximity switch is mounted on bottom of the stringer 1 with the proximity switch mounted on top. The longitudinal beam 1 is made of channel steel No. 10. The walking part of the device, namely a frame is welded by using No. 10 channel steel, the rollers of the plate conveyor are refitted into walking wheels, the rim is arranged in the track to ensure both guiding and derailment prevention, and the driving wheels are driven in a centralized way to keep synchronism. The lifting transmission shaft 2 is connected with two water inlet pipes 6, one end of each water inlet pipe 6 is connected with a water container through a hose, and the other end of each water inlet pipe 6 is connected with a cloth washing roller 7; the end of the water inlet pipe 6 connected with the cloth washing roller 7 is provided with a plurality of nozzles. The cloth washing roller 7 is near the bottom of the longitudinal beam 1. Cleaning a water spraying part, namely welding an acid-proof stainless steel pipe with the diameter of 50mm into a ring shape, uniformly installing atomizing nozzles, and calculating the length and the width so that the nozzles at two sides can flush two filter plates 11 with the interval of 550mm at the same time; the multistage booster pump is additionally arranged on the water inlet side, and the pipeline is connected with the annular water spraying component through a rubber pipe, so that the flexibility in movement is ensured.
The transmission mechanism comprises a cloth washing supporting moving shaft 8 and a chain wheel and chain assembly 9, the chain wheel and chain assembly 9 is arranged between the two water inlet pipes 6, the cloth washing supporting moving shaft 8 is arranged between the two longitudinal beams 1, and the cloth washing supporting moving shaft 8 is connected with the chain wheel and chain assembly 9; the lifting motor 4 and the walking motor 5 are electrically connected with a control system. The nozzle lifting part, the nozzle lifting part adopts a chain wheel and a chain for driving the leather belt reliably. The chain wheel and the chain are arranged on the upper part of the chassis, the water spraying assembly is arranged on the lower part of the chassis, and the water spraying assembly is furthest arranged at the position of 1.2 meters downwards from the chassis. Therefore, the water spraying component cannot be arranged at the lower part of the chain and can only be arranged at the side surface of the chain through the hanging frame, and as a result, the water spraying component cannot be vertically lifted under the influence of dead weight; the distance between the nozzle and the filter plate can also be changed along with the lifting action, and the nozzle and the filter plate contact the filter cloth to scratch the filter cloth when serious. According to the situation, after careful study, two U-shaped guide rails with opposite openings are arranged on the chassis, a ' groined ' -shaped bearing set is manufactured, and the bearings at four corners are clamped into the U-shaped grooves of the guide rails, so that the lifting mechanism and the guide rails become rolling friction, and the effective lead of the ' groined ' -shaped ' bearing set is increased to 3 times of the lead of the original guide sleeve.
In the aspect of electrical control, all operations are completed by single operation of a remote controller, and the speeds of all the shifting parts are controlled by a control system; when the water spraying assembly descends into the filter plate frame, the multistage water pump automatically operates to pressurize and clean, and the multistage pump immediately stops after moving out of the filter plate frame; in order to prevent misoperation, the control system is further provided with a chain at each position, so that the water spraying assembly cannot move left and right when the water spraying assembly is not limited up, and the water spraying assembly cannot move up and down when the water spraying assembly moves left and right.
The cleaning track is spliced by heavy track steel, and the joint of the heavy track steel is fixed by a clamping plate and a bolt and welded with a reinforcing rib; the cleaning track is additionally provided with elastic supporting legs. The total weight of the walking track part, namely the total weight of the cleaning machine after water is carried, is about 500kg, the total length of the overhead track is 8.5m, the heavy track steel with the weight of 33kg/m is used for splicing after calculation, and the joint is clamped by a clamping plate and a bolt and then welded with a reinforcing rib. After the track is erected, because the span is large, in order to avoid sinking and side bending, a door-shaped elastic supporting leg is additionally arranged, and the supporting leg is used for leveling the track and limiting the side bending.
After the filter press finishes one-round operation, the filter plates are pulled apart at intervals, and a person moves the cleaning device through the handheld manipulator to wash the surface of the filter cloth.
Claims (7)
1. The automatic cleaning device for the filter press is characterized by comprising two longitudinal beams (1), a lifting transmission shaft (2), a walking transmission shaft (3), a cleaning machine, a transmission mechanism and a control system, wherein the two longitudinal beams (1) are vertically arranged, the lifting transmission shaft (2) and the walking transmission shaft (3) are arranged between the two longitudinal beams (1), the lifting transmission shaft (2) is connected with a lifting motor (4), and the walking transmission shaft (3) is provided with a walking motor (5); the outer side of the longitudinal beam (1) is provided with a cleaning track, and the cleaning machine is positioned on the cleaning track; the lifting transmission shaft (2) is connected with two water inlet pipes (6), one end of each water inlet pipe (6) is connected with the water container through a hose, and the other end of each water inlet pipe (6) is connected with a cloth washing roller (7); the transmission mechanism comprises a cloth washing supporting shaft (8) and a chain wheel and chain assembly (9), wherein the chain wheel and chain assembly (9) is arranged between the two water inlet pipes (6), the cloth washing supporting shaft (8) is arranged between the two longitudinal beams (1), and the cloth washing supporting shaft (8) is connected with the chain wheel and chain assembly (9); the lifting motor (4) and the walking motor (5) are electrically connected with the control system.
2. The automatic cleaning device of the filter press according to claim 1, characterized in that said lifting transmission shaft (2) is close to the top end of said longitudinal beam (1), said travelling transmission shaft (3) being located in the lower part of said longitudinal beam (1); the cloth washing roller (7) is close to the bottom of the longitudinal beam (1).
3. The automatic filter press cleaning device according to claim 1, characterized in that the travelling motor (5) is connected to the filter press to be cleaned.
4. The automatic cleaning device of the filter press according to claim 1, wherein the cleaning track is spliced by heavy track steel, and the joint of the heavy track steel is fixed by a clamping plate and a bolt and welded with a reinforcing rib; the cleaning track is additionally provided with elastic supporting legs.
5. The automatic cleaning device of the filter press according to claim 1, characterized in that a plurality of nozzles are installed at one end of the water inlet pipe (6) connected with the cloth washing roller (7).
6. The automatic cleaning device of filter press according to claim 1, characterized in that a proximity switch is mounted on top of one of said stringers (1), and a proximity switch is mounted on bottom of said stringer (1) with proximity switch mounted on top.
7. The automatic cleaning device of the filter press according to claim 1, characterized in that the material of the longitudinal beam (1) is channel steel No. 10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321234831.6U CN219744037U (en) | 2023-05-22 | 2023-05-22 | Automatic cleaning device for filter press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321234831.6U CN219744037U (en) | 2023-05-22 | 2023-05-22 | Automatic cleaning device for filter press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219744037U true CN219744037U (en) | 2023-09-26 |
Family
ID=88073846
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321234831.6U Active CN219744037U (en) | 2023-05-22 | 2023-05-22 | Automatic cleaning device for filter press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219744037U (en) |
-
2023
- 2023-05-22 CN CN202321234831.6U patent/CN219744037U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |