CN205463496U - Water heater inner bag cleaning system - Google Patents
Water heater inner bag cleaning system Download PDFInfo
- Publication number
- CN205463496U CN205463496U CN201620010752.0U CN201620010752U CN205463496U CN 205463496 U CN205463496 U CN 205463496U CN 201620010752 U CN201620010752 U CN 201620010752U CN 205463496 U CN205463496 U CN 205463496U
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- China
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- water heater
- heater liner
- inner bag
- cylinder
- spray
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Abstract
The utility model discloses a water heater inner bag cleaning system, the canopy that sprays below being used for hanging the endless chain of water heater inner bag and locating endless chain is personally experienced sth. Part of the body, it personally experiences sth. Part of the body including the base and the frame on locating the base to spray the canopy, be equipped with a plurality of abluent stations of water heater inner bag that are used for carrying on in the frame, every station below all is equipped with and is used for carrying out abluent spray set to the water heater inner bag, be equipped with between the two adjacent stations and be used for preventing the washing liquid anti -splash device to the water heater inner bag of adjacent station that splashes. Adopt the utility model discloses thereby can effectively avoid the washing liquid to splash and avoid leading to the fact the interference to the water heater inner bag on other stations on the water heater inner bag to other stations, effectively improve cleaning quality, and satisfied the not washing of the water heater inner bag of co -altitude, different diameters, realize the abluent automation of water heater inner bag to can improve production efficiency greatly, practice thrift the cost of labor, and reduce workman intensity of labour.
Description
Technical field
This utility model relates to water heater liner field, in particular a kind of water heater liner purging system.
Background technology
Water heater liner pretreatment now is typically all and uses basket immersion, flipped form to carry out inner surface cleaning.It needs, manually by multiple workpiece being put in hanging basket one by one, after fixed qty, then to be driven a vehicle by manual operation, sling by hanging basket, put into together with workpiece by hanging basket and clean equipped with in each processing solution tank of liquid medicine, reach the purpose of cleaning workpiece.But this mode can only put into the workpiece of fixed qty every time, while putting into workpiece, after pre-treatment driving needs to wait that hanging basket is filled by workman, could get up to operate by artificial traveling crane, the waiting time is long, and not only production efficiency is low, and need substantial amounts of personnel to complete piece installing and pickup, labor strength is big, and cleaning way automaticity is the highest, and inner surface does not washes clean clearly.
In view of this, the method using suspension conveyer chain hanging cleaning showers has been engendered on market, it is that suspension conveyer chain sets a hook, this hook is evenly in time moving ahead, similarly the upper end at water heater liner sets a suspension hook, by the way of manually or mechanically, water heater liner is hung on suspension conveyer chain, then spray chemical washes by being positioned at the spray head below water heater liner to water heater liner, reach the purpose of pickling workpiece.But when being carried out water heater liner, cleanout fluid is easily splashed on the water heater liner on other stations, affects cleaning performance, it is impossible to ensure cleaning quality；It addition, water heater liner easily rocks along with the motion of circulating conveyor chain, easily occur shower can not the most just opening to water heater liner, thus cause shower to be difficult to be properly inserted in water heater liner, thus affect production efficiency.
Therefore, prior art has yet to be improved and developed.
Utility model content
In view of above-mentioned the deficiencies in the prior art, the purpose of this utility model is to provide a kind of water heater liner purging system, and it can improve cleaning quality, and be effectively increased production efficiency, improves automaticity, thus reduces cost of labor.
The technical solution of the utility model is as follows:
A kind of water heater liner purging system, including for hanging the circulating conveyor chain of water heater liner and being located at the spray canopy body below circulating conveyor chain, described spray canopy body includes base and the frame being located on base；Described frame is provided with multiple station for carrying out water heater liner cleaning；Being equipped with the spray equipment for being carried out water heater liner below each station, described spray equipment is located on base and up and down relative to base；First drives cylinder to be located on base and for driving described spray equipment up and down；It is provided with the anti-splash device for preventing cleanout fluid to be splashed on the water heater liner of adjacent stations between adjacent two stations.
Described water heater liner purging system, wherein, described anti-splash device includes that fixed dam and sideboard, the inwall of described sideboard fit tightly with the outer wall of fixed dam；Described fixed dam is arranged on base, be provided with in described frame conducting wheel, the rope being wound on conducting wheel and for drive described rope up and down second driving cylinder, one end of described rope be connected with sideboard fixes and drive sideboard up and down.
Described water heater liner purging system, wherein, described spray equipment includes spraying support and shower, and one end of described shower is fixed on spray support, the other end of described shower protrudes upward, and described shower is connected with the tank being used for containing cleanout fluid by water-supply-pipe.
Described water heater liner purging system, wherein, described base being provided with line slideway, described line slideway is provided with the slide block that linearly guide rail slides up and down, described spray support is connected fixing with slide block, and described first drives the piston rod of cylinder to be connected fixing with spray support.
Described water heater liner purging system, wherein, the outlet of described water-supply-pipe is connected with described shower by flexible pipe.
Described water heater liner purging system, wherein, described water-supply-pipe is provided with water pump.
Described water heater liner purging system, wherein, described spray canopy body farther includes the clamp system for clamping water heater liner, described clamp system includes at least two clamping parts and drives cylinder for driving described clamping part move toward one another or moving dorsad to clamp or unclamp the 3rd of water heater liner, described 3rd drives cylinder to be fixed in frame, and the piston rod of described 3rd driving cylinder is connected fixing with described clamping part.
Described water heater liner purging system, wherein, the described 3rd drives the piston rod of cylinder to connect a piston rod support, and described piston rod support is connected fixing by connecting rod with described clamping part.
Described water heater liner purging system, wherein, described clamp system also includes one for driving the stroke of cylinder to carry out spacing detent mechanism to the 3rd, the sliding bearing that described detent mechanism includes the mounting seat being fixed in frame, the mandrel being located in mounting seat and is located on mandrel and slides along mandrel, described sliding bearing is connected fixing with described connecting rod.
This utility model compared with prior art has clear advantage and a beneficial effect, specifically, as shown from the above technical solution,
One, between adjacent two stations, it is provided with the anti-splash device for preventing cleanout fluid to be splashed on the water heater liner of adjacent stations, when water heater liner is carried out, effectively prevent cleanout fluid to be splashed on the water heater liner on other stations thus avoid the water heater liner on other stations is interfered, be effectively increased cleaning quality.
Two, by spray equipment, cleanout fluid is sprayed onto on water heater liner inwall, thus water heater liner is cleaned, effectively prevent prior art and use the mode soaked to cause cleaning sordid problem；And described spray equipment can be up and down relative to base, so that the water heater liner of differing heights can share same spray equipment so that purging system of the present utility model has wider array of range, versatility is higher.
Three, by clamp system, water heater liner is fixedly clamped, avoiding water heater liner to rock due to the motion along with circulating conveyor chain causes the shower can not the most just opening to water heater liner, thus cause shower to be difficult to be properly inserted in water heater liner, the problem affecting production efficiency, and its clamping has good stability, reliability is high, structure is extremely simple, clamping is convenient to operation, is effectively improved production efficiency, reduces production cost., and clamp system of the present utility model has good versatility, can meet the clamping of the water heater liner of different specification size.
Four, by utilizing circulating conveyor chain to carry water heater liner, thus instead of the way being picked and placeed water heater liner in prior art by manual operation, it is achieved that the automatization that water heater liner cleans, thus it is greatly improved production efficiency, save cost of labor, and reduce labor strength.
Accompanying drawing explanation
Fig. 1 is the front view of the water heater liner purging system in this utility model；
Fig. 2 is the side view of the water heater liner purging system in this utility model；
Fig. 3 is the top view of the water heater liner purging system in this utility model；
Fig. 4 is the close-up schematic view of Fig. 1；
Fig. 5 is the front view of the spray equipment in this utility model；
Fig. 6 is the side view of spray equipment of the present utility model；
Fig. 7 is the top view of spray equipment of the present utility model；
Fig. 8 is the front view of clamp system of the present utility model；
Fig. 9 is the top view schematic diagram of clamp system of the present utility model；
Figure 10 is Fig. 9 schematic cross-section at A-A；
Figure 11 is Fig. 9 schematic cross-section at B-B；
Figure 12 is Fig. 9 schematic cross-section at C-C.
Detailed description of the invention
This utility model provides a kind of water heater liner purging system, for making the purpose of this utility model, technical scheme and effect clearer, clear and definite, referring to the drawings and give an actual example and further describe this utility model.Should be appreciated that specific embodiment described herein, only in order to explain this utility model, is not used to limit this utility model.
Refer to shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, this utility model provides a kind of water heater liner purging system, including for hanging the circulating conveyor chain 20 of water heater liner 10 and being located at the spray canopy body 30 below circulating conveyor chain 20, described spray canopy body 30 includes base 31 and the frame 32 being located on base 31.Described frame 32 is provided with multiple for carrying out the station 33 that water heater liner 10 cleans；Being equipped with the spray equipment 40 for being carried out water heater liner 10 below each station 33, described spray equipment 40 is located on base 31 and up and down relative to base 31；First drives cylinder 41 to be located on base 31 and for driving described spray equipment 40 up and down；The anti-splash device 50 being provided with on the water heater liner 10 for preventing cleanout fluid to be splashed to adjacent stations between adjacent two stations 33.
This utility model is by being provided with anti-splash device 50 between adjacent two stations 33, when water heater liner is carried out, effectively prevent cleanout fluid to be splashed on the water heater liner on other stations thus avoid the water heater liner on other stations is interfered, be effectively increased cleaning quality.
Wherein, described circulating conveyor chain 20 moves thus is sent to by the water heater liner 10 hung on below on each station 33, by utilizing circulating conveyor chain 20 to carry water heater liner 10, thus instead of the way being picked and placeed water heater liner in prior art by manual operation, achieve the automatization that water heater liner cleans, thus it is greatly improved production efficiency, save cost of labor, and reduce labor strength.Additionally, water heater liner purging system of the present utility model is provided with spray equipment 40, by cleanout fluid is sprayed onto on water heater liner inwall, thus water heater liner can be cleaned, effectively prevent prior art and use the mode soaked to cause cleaning sordid problem.It should be noted that, purging system of the present utility model is not limited to the cleaning of water heater liner, it is also possible to be applicable to be similar to the gallbladder class of inner container structure of water heater, the cleaning of tank class workpiece.
Preferably, each station 33 can once be placed multiple water heater liner, it is achieved thereby that clean while once can realizing multiple water heater liner, be effectively improved work efficiency.
Preferably, as in figure 2 it is shown, described anti-splash device 50 includes that fixed dam 51 and sideboard 52, the inwall of described sideboard 52 fit tightly with the outer wall of fixed dam 51；Described fixed dam 51 is arranged on base 31, the rope 54 be provided with conducting wheel 53 in described frame 32, being wound on conducting wheel 53 and for driving described rope 54 up and down second drives cylinder 55, and one end of described rope 54 is connected with sideboard 52 fixing and drives sideboard 52 up and down.After described water heater liner 10 enters station 33, second drives cylinder 55 to drive, second drives the piston rod of cylinder 55 to retract drives rope 54 to move upward, sideboard 52 is lifted, and described sideboard 52 fits tightly with fixed dam 51, thus avoid cleanout fluid in cleaning process to be splashed on the water heater liner of adjacent stations, it is impacted.After cleaning, second drives the piston rod of cylinder 55 to stretch out, and drives rope 54 to move downward, and sideboard 52 is laid down, thus can be transported to water heater liner 10 on next station carry out other operation.It should be noted that, the connected mode of described sideboard 52 and fixed dam 51 is not limited thereto, in other embodiments of the present utility model, it is also possible to by the outer wall of described sideboard 52 is fitted tightly with the inwall of fixed dam 51.
Preferably, described rope 54 is rustless steel rope, can acid and alkali-resistance, there is good anticorrosion ability.
Preferably, as shown in Fig. 5, Fig. 6 and Fig. 7, described spray equipment 40 includes spraying support 42 and shower 43, and one end of described shower 43 is fixed on spray support 42, the other end of described shower 43 protrudes upward so that the water jet of its shower 43 is just to described water heater liner 10.Described shower 43 is connected with the tank 45 being used for containing cleanout fluid by water-supply-pipe 44.Specifically, it is provided with line slideway 311 on described base 31, described line slideway 311 is provided with the slide block 312 that linearly guide rail 311 slides up and down, and described spray support 42 is connected fixing with slide block 312, and described first drives the piston rod of cylinder 41 to be connected fixing with spray support 42.When needs are carried out operation, first first drives cylinder 41 to drive, and drives the piston rod of the first driving cylinder 41 to protrude upward so that spray support 42 is the most movable along line slideway 311, thus shower 43 is the most movable, the water jet of shower 43 stretches in water heater liner 10；After cleaning, first drives the piston rod of cylinder 41 to retract, and drives spray support 42 the most movable along line slideway 311, separates with water heater liner 10 so that shower 43 is the most movable.Described spray equipment 40 drives up and down by the first driving cylinder 41, the water jet of the shower 43 when ensureing work is always positioned in water heater liner 10, so that cleanout fluid is all directed onto in water heater liner 10, ensure cleaning quality, avoid waste, and the water heater liner of differing heights can share same spray equipment 40 so that purging system of the present utility model has wider array of range, and versatility is higher.
Preferably, the outlet of described water-supply-pipe 44 is connected with described shower 43 by flexible pipe 46, the length of described flexible pipe 46 should meet will not be pullled when described shower 43 has maximum distance with water-supply-pipe 44 disconnected, thus when shower 43 is up and down, flexible pipe 46 will not be pullled by guarantee, effectively extends its service life.Preferably, described water-supply-pipe 44 can be stainless steel tube or steel pipe, preferably stainless steel tube, and described flexible pipe 46 is wired hose.
Preferably, described water-supply-pipe 44 is provided with water pump 47, is sprayed onto in water heater liner by cleanout fluid by water pump 47, and after water pump 47 supercharging, cleaning performance is more preferably.
Preferably, as shown in Fig. 8, Fig. 9, Figure 10, Figure 11 and Figure 12, described spray canopy body 30 farther includes the clamp system 60 for clamping water heater liner, described clamp system 60 includes at least two clamping parts 61 and drives cylinder 62 for driving described clamping part 61 move toward one another or moving dorsad to clamp or unclamp the 3rd of water heater liner, described 3rd drives cylinder 62 to be fixed in frame 32, and the piston rod of described 3rd driving cylinder 62 is connected fixing with described clamping part 61.During work, water heater liner 10 can be fixedly clamped by clamp system 60, it is to avoid water heater liner 10 rocks due to the motion along with circulating conveyor chain 20, cause the shower 43 can not the most just opening to water heater liner 10, thus cause shower 43 to be difficult to be properly inserted in water heater liner 10, the problem affecting production efficiency, and its clamping has good stability, reliability is high, structure is extremely simple, clamping is convenient to operation, is effectively improved production efficiency, reduces production cost.
Specifically, in the present embodiment, as shown in figure 12, the described 3rd drives the piston rod of cylinder 62 to connect a piston rod support 63, and described piston rod support 63 is connected fixing by connecting rod 64 with described clamping part 61.Preferably, as shown in figure 11, described clamp system 60 also includes one for driving the stroke of cylinder 62 to carry out spacing detent mechanism 70 to the 3rd, and described detent mechanism 70 includes the mounting seat 71 being fixed in frame 32, the mandrel 72 be located in mounting seat 71 and the sliding bearing 73 be located on mandrel 72 and slide along mandrel 72；Described sliding bearing 73 is connected fixing with described connecting rod 64.
When water heater liner is clamped by needs, the 3rd drives the piston rod of cylinder 62 to retract, thus drives piston rod support 63 to move to the direction near water heater liner 10, and piston rod support 63 drives clamping part 61 to move together, and clamps water heater liner 10；When needs unclamp, the 3rd drives the piston rod of cylinder 62 to stretch out, thus drives piston rod support 63 to move to the direction away from water heater liner 10, so that piston rod support 63 drives clamping part 61 to move together, and unclamps water heater liner 10.During clamping and unclamping, sliding bearing 73 comes and goes on mandrel 72 all the time and slides.Owing to the size of water heater liner has different specifications, so that clamp system 60 of the present utility model has good versatility, the length of described mandrel 72 should be ensured that described clamp system 60 can clamp the water heater liner 10 of minimum diameter and the water heater liner 10 of maximum gauge, so that the water heater liner 10 of different specification size can be suitable for.
Preferably, described spray support 42, piston rod support 63 are shaped steel frame, and described connecting rod 64 is channel-section steel, its lighter in weight.
Work process of the present utility model is as follows:
When water heater liner is carried out by needs, first, it is transported to spray on the appointment station 33 of canopy body 30 by hanging on the water heater liner 10 below circulating conveyor chain 20 by circulating conveyor chain 20, now circulating conveyor chain 20 stop motion；
Secondly, the 3rd drives the piston rod of cylinder 62 to retract, thus drives piston rod support 63 to move to the direction near water heater liner 10, and piston rod support 63 drives clamping part 61 to move together, and clamps water heater liner 10, it is to avoid water heater liner rocks；
Then, second drives cylinder 55 to drive, and second drives the piston rod of cylinder 55 to retract drives rope 54 to move upward, and sideboard 52 is lifted, and described sideboard 52 remains and fits tightly with fixed dam 51；
Then, first drives cylinder 41 to drive, and drives the piston rod of the first driving cylinder 41 to protrude upward so that spray support 42 is the most movable along line slideway 311, so that shower 43 upwards movable and shower 43 water jet stretches in water heater liner 10；
Finally, by water pump 47, cleanout fluid is carried out in shower 43 is sprayed onto water heater liner 10 from tank 45.
After cleaning, first, first the piston rod of cylinder 41 is driven to retract so that spray support 42 is the most movable, so that shower 43 resets downwards along line slideway 311；Secondly, second drives the piston rod of cylinder 55 to stretch out drive rope 54 moves downward, and sideboard 52 is laid down；Then, the 3rd drives the piston rod of cylinder 62 to stretch out, thus drives piston rod support 63 to move to the direction away from water heater liner 10, and piston rod support 63 drives clamping part 61 to move together, and unclamps water heater liner 10；Finally, circulating conveyor chain 20 starts to walk on, and is transported on the station of subsequent processing by water heater liner 10, repeats aforesaid operations.
Should be understood that; application of the present utility model is not limited to above-mentioned citing; for those of ordinary skills, can be improved according to the above description or convert, all these modifications and variations all should belong to the protection domain of this utility model claims.
Claims (9)
1. a water heater liner purging system, including for hanging the circulating conveyor chain of water heater liner and being located at the spray canopy body below circulating conveyor chain, described spray canopy body includes base and the frame being located on base；It is characterized in that, described frame is provided with multiple station for carrying out water heater liner cleaning；Being equipped with the spray equipment for being carried out water heater liner below each station, described spray equipment is located on base and up and down relative to base；First drives cylinder to be located on base and for driving described spray equipment up and down；It is provided with the anti-splash device for preventing cleanout fluid to be splashed on the water heater liner of adjacent stations between adjacent two stations.
Water heater liner purging system the most according to claim 1, it is characterised in that described anti-splash device includes that fixed dam and sideboard, the inwall of described sideboard fit tightly with the outer wall of fixed dam；Described fixed dam is arranged on base, be provided with in described frame conducting wheel, the rope being wound on conducting wheel and for drive described rope up and down second driving cylinder, one end of described rope be connected with sideboard fixes and drive sideboard up and down.
Water heater liner purging system the most according to claim 1, it is characterized in that, described spray equipment includes spraying support and shower, one end of described shower is fixed on spray support, the other end of described shower protrudes upward, and described shower is connected with the tank being used for containing cleanout fluid by water-supply-pipe.
Water heater liner purging system the most according to claim 3, it is characterized in that, it is provided with line slideway on described base, described line slideway is provided with the slide block that linearly guide rail slides up and down, described spray support is connected fixing with slide block, and described first drives the piston rod of cylinder to be connected fixing with spray support.
Water heater liner purging system the most according to claim 3, it is characterised in that the outlet of described water-supply-pipe is connected with described shower by flexible pipe.
Water heater liner purging system the most according to claim 5, it is characterised in that described water-supply-pipe is provided with water pump.
Water heater liner purging system the most according to claim 1, it is characterized in that, described spray canopy body farther includes the clamp system for clamping water heater liner, described clamp system includes at least two clamping parts and drives cylinder for driving described clamping part move toward one another or moving dorsad to clamp or unclamp the 3rd of water heater liner, described 3rd drives cylinder to be fixed in frame, and the piston rod of described 3rd driving cylinder is connected fixing with described clamping part.
Water heater liner purging system the most according to claim 7, it is characterised in that the described 3rd drives the piston rod of cylinder to connect a piston rod support, and described piston rod support is connected fixing by connecting rod with described clamping part.
Water heater liner purging system the most according to claim 8, it is characterized in that, described clamp system also includes one for driving the stroke of cylinder to carry out spacing detent mechanism to the 3rd, the sliding bearing that described detent mechanism includes the mounting seat being fixed in frame, the mandrel being located in mounting seat and is located on mandrel and slides along mandrel, described sliding bearing is connected fixing with described connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620010752.0U CN205463496U (en) | 2016-01-07 | 2016-01-07 | Water heater inner bag cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620010752.0U CN205463496U (en) | 2016-01-07 | 2016-01-07 | Water heater inner bag cleaning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205463496U true CN205463496U (en) | 2016-08-17 |
Family
ID=56665241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620010752.0U Active CN205463496U (en) | 2016-01-07 | 2016-01-07 | Water heater inner bag cleaning system |
Country Status (1)
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|---|---|
| CN (1) | CN205463496U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499242A (en) * | 2016-01-07 | 2016-04-20 | 佛山市奥通工业设备有限公司 | Cleaning system for water heater inner containers |
-
2016
- 2016-01-07 CN CN201620010752.0U patent/CN205463496U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499242A (en) * | 2016-01-07 | 2016-04-20 | 佛山市奥通工业设备有限公司 | Cleaning system for water heater inner containers |
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