CN105499242B - A kind of water heater liner purging system - Google Patents

A kind of water heater liner purging system Download PDF

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Publication number
CN105499242B
CN105499242B CN201610007528.0A CN201610007528A CN105499242B CN 105499242 B CN105499242 B CN 105499242B CN 201610007528 A CN201610007528 A CN 201610007528A CN 105499242 B CN105499242 B CN 105499242B
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CN
China
Prior art keywords
water heater
heater liner
drive cylinder
spray
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201610007528.0A
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Chinese (zh)
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CN105499242A (en
Inventor
王京
梁海锋
陈烈
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FOSHAN AOTONG INDUSTRY EQUIPMENT Co Ltd
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FOSHAN AOTONG INDUSTRY EQUIPMENT Co Ltd
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Priority to CN201610007528.0A priority Critical patent/CN105499242B/en
Publication of CN105499242A publication Critical patent/CN105499242A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2209/00Details of machines or methods for cleaning hollow articles
    • B08B2209/08Details of machines or methods for cleaning containers, e.g. tanks

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a kind of water heater liner purging system, including for hanging the circulating conveyor chain of water heater liner and the spray canopy body below circulating conveyor chain, the spray canopy body includes base and the frame on base;The frame is provided with multiple stations for being used to carry out water heater liner cleaning;The spray equipment for being cleaned to water heater liner is equipped with below each station;It is provided between adjacent two station and is used to prevent cleaning fluid to be splashed to the anti-splash device on the water heater liner of adjacent stations.It can effectively prevent on the water heater liner that cleaning fluid is splashed on other stations using the present invention so as to avoid interfering the water heater liner on other stations, effectively increase cleaning quality, and meet different height, different-diameter water heater liner cleaning, realize the automation of water heater liner cleaning, so as to be greatly improved production efficiency, cost of labor is saved, and reduces labor strength.

Description

A kind of water heater liner purging system
Technical field
The present invention relates to water heater liner field, more particularly to a kind of water heater liner purging system.
Background technology
Present water heater liner pretreatment is typically all to carry out inner surface cleaning using basket immersion, flipped form.It is needed Will artificial being put into hanging basket one by one by multiple workpiece, after fixed qty, then driven a vehicle by manual operation, hanging basket hung Rise, hanging basket is put into each processing solution tank equipped with liquid medicine together with workpiece and cleaned, reaches the purpose of cleaning workpiece.But This mode can only be put into the workpiece of fixed qty every time, and while workpiece is put into, pre-treatment driving needs to wait worker will After hanging basket is filled, manually operation, stand-by period length, not only low production efficiency, and need substantial amounts of people could be lifted with driving Member completes piece installing and pickup, and labor strength is big, and cleaning way automaticity is not high, inner surface does not wash clean clearly.
In view of this, in the market has engendered the method using suspension conveyer chain hanging cleaning showers, and it is that suspension is defeated Send chain to set a hook, the hook evenly to it is forward when, a suspension hook is similarly set in the upper end of water heater liner, passes through people Work or machinery mode water heater liner is hung on suspension conveyer chain, then by the spray head below water heater liner to Injection chemical washes in water heater liner, reach the purpose of pickling workpiece.But when being cleaned to water heater liner, cleaning Liquid is easily splashed on the water heater liner on other stations, influences cleaning performance, can not ensure cleaning quality;In addition, hot water Device inner bag easily rocks with the motion of circulating conveyor chain, and shower easily occur accurately can not open face water heater liner Mouthful, so as to cause shower to be difficult to be properly inserted in water heater liner, so as to influence production efficiency.
Therefore, prior art has yet to be improved and developed.
The content of the invention
In view of above-mentioned the deficiencies in the prior art, it is an object of the invention to provide a kind of water heater liner purging system, its Cleaning quality can be improved, and effectively increases production efficiency, automaticity is improved, so as to reduce cost of labor.
Technical scheme is as follows:
A kind of water heater liner purging system, including for hanging the circulating conveyor chain of water heater liner and located at circulation Spray canopy body below carrier chain, the spray canopy body include base and the frame on base;Set in the frame There are multiple stations for being used to carry out water heater liner cleaning;It is equipped with below each station for being cleaned to water heater liner Spray equipment, the spray equipment is on the base and up and down relative to base;First drive cylinder is on base And for driving the spray equipment up and down;It is provided between adjacent two station and is used to prevent cleaning fluid to be splashed to adjacent stations Water heater liner on anti-splash device.
Described water heater liner purging system, wherein, the anti-splash device includes fixed dam and sideboard, institute The outer wall of the inwall and fixed dam of stating sideboard is brought into close contact;The fixed dam is arranged on base, in the frame It is provided with conducting wheel, the rope being wound on conducting wheel and for driving the second up and down drive cylinder of the rope, One end of the rope is connected with sideboard and drives sideboard up and down.
Described water heater liner purging system, wherein, the spray equipment includes spray support and shower, described One end of shower is fixed on spray support, and the other end of the shower stretches out upwards, and the shower passes through water-supply-pipe Connected with the tank for containing cleaning fluid.
Described water heater liner purging system, wherein, line slideway is provided with the base, on the line slideway Provided with the sliding block slided up and down along line slideway, the spray support is connected with sliding block, the work of first drive cylinder Stopper rod is connected with spray support.
Described water heater liner purging system, wherein, the delivery port of the water-supply-pipe passes through flexible pipe and the shower Connection.
Described water heater liner purging system, wherein, the water-supply-pipe is provided with water pump.
Described water heater liner purging system, wherein, the spray canopy body further comprises being used to clamp in water heater The clamp system of courage, the clamp system include at least two clamping parts and for driving the clamping part move toward one another or backwards To clamp or unclamp the 3rd drive cylinder of water heater liner, the 3rd drive cylinder is fixed in frame, and described for motion The piston rod of 3rd drive cylinder is connected with the clamping part.
Described water heater liner purging system, wherein, the piston rod of the 3rd drive cylinder is connected with a piston rod Support, the piston rod support are connected by connecting rod and the clamping part.
Described water heater liner purging system, wherein, the clamp system also includes one and is used for the 3rd drive cylinder Stroke carry out spacing detent mechanism, mounting seat that the detent mechanism includes being fixed in frame, in mounting seat Mandrel and the sliding bearing slided on mandrel and along mandrel, the sliding bearing are connected with the connecting rod.
The present invention has clear advantage and beneficial effect compared with prior art, specifically, by above-mentioned technical proposal Understand,
First, it is provided between adjacent two station for preventing that it is anti-on the water heater liner of adjacent stations that cleaning fluid is splashed to Device is splashed, when being cleaned to water heater liner, effectively prevent the water heater liner that cleaning fluid is splashed on other stations On so as to avoid interfering the water heater liner on other stations, effectively increase cleaning quality.
2nd, cleaning fluid is sprayed onto on water heater liner inwall by spray equipment, so as to be cleaned to water heater liner, Effectively prevent prior art causes to clean sordid problem by the way of immersion;And the spray equipment can be the bottom of relative to Seat is up and down, so that the water heater liner of different height can share same spray equipment so that of the invention is clear The system of washing has a wider array of use range, and versatility is stronger.
3rd, water heater liner is fixedly clamped by clamp system, avoids water heater liner due to circulation conveying The motion of chain and rocking cause shower can not accurate face water heater liner opening, so as to cause shower to be difficult to accurate insert Enter in water heater liner, the problem of influenceing production efficiency, and its clamping has good stability, reliability is high, and structure is extremely simple, dress Press from both sides easy to operate, effectively improve production efficiency, reduce production cost., and the clamp system of the present invention has good lead to With property, the clamping of the water heater liner of different specification size can be met.
4th, water heater liner is conveyed by using circulating conveyor chain, so as to instead of in the prior art by manually grasping Make to pick and place the way of water heater liner, to realize the automation that water heater liner cleans, so as to be greatly improved production efficiency, Cost of labor is saved, and reduces labor strength.
Brief description of the drawings
Fig. 1 is the front view of the water heater liner purging system in the present invention;
Fig. 2 is the side view of the water heater liner purging system in the present invention;
Fig. 3 is the top view of the water heater liner purging system in the present invention;
Fig. 4 is Fig. 1 close-up schematic view;
Fig. 5 is the front view of the spray equipment in the present invention;
Fig. 6 is the side view of the spray equipment of the present invention;
Fig. 7 is the top view of the spray equipment of the present invention;
Fig. 8 is the front view of the clamp system of the present invention;
Fig. 9 is the top view illustration of the clamp system of the present invention;
Figure 10 is schematic cross-sections of the Fig. 9 at A-A;
Figure 11 is schematic cross-sections of the Fig. 9 at B-B;
Figure 12 is schematic cross-sections of the Fig. 9 at C-C.
Embodiment
The present invention provides a kind of water heater liner purging system, to make the purpose of the present invention, technical scheme and effect more It is clear, clear and definite, referring to the drawings and give an actual example that the present invention is described in more detail.It should be appreciated that tool described herein Body embodiment only to explain the present invention, is not intended to limit the present invention.
It refer to shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the invention provides a kind of water heater liner purging system, including with Circulating conveyor chain 20 in suspension water heater liner 10 and the spray canopy body 30 located at the lower section of circulating conveyor chain 20, the spray Canopy body 30 includes base 31 and the frame 32 on base 31.The frame 32 is provided with multiple for carrying out water heater The station 33 that inner bag 10 cleans;Each lower section of station 33 is equipped with the spray equipment for being cleaned to water heater liner 10 40, the spray equipment 40 is on base 31 and up and down relative to base 31;First drive cylinder 41 is located at base 31 Go up and be used to drive the spray equipment 40 up and down;It is provided between adjacent two station 33 and is used to prevent cleaning fluid to be splashed to phase Anti-splash device 50 on the water heater liner 10 of adjacent station.
The present invention between adjacent two station 33 by being provided with anti-splash device 50, when being cleaned to water heater liner, It effectively prevent on the water heater liner that cleaning fluid is splashed on other stations so as to avoid in the water heater on other stations Courage interferes, and effectively increases cleaning quality.
Wherein, the motion of circulating conveyor chain 20 by the water heater liner 10 hung on below so that be sent to each work On position 33, water heater liner 10 is conveyed by using circulating conveyor chain 20, so as to instead of in the prior art by manually grasping Make to pick and place the way of water heater liner, to realize the automation that water heater liner cleans, so as to be greatly improved production efficiency, Cost of labor is saved, and reduces labor strength.In addition, the water heater liner purging system of the present invention is provided with spray equipment 40, it can effectively prevent existing by the way that cleaning fluid is sprayed onto on water heater liner inwall, so as to be cleaned to water heater liner There is technology to cause to clean sordid problem by the way of immersion.It should be noted that the purging system not office of the present invention It is limited to the cleaning of water heater liner, can be applicable to the cleaning of the courage class, tank class workpiece similar to inner container structure of water heater.
Preferably, multiple water heater liners can be once placed on each station 33, it is achieved thereby that can once realize more Cleaned while individual water heater liner, effectively improve operating efficiency.
Preferably, as shown in Fig. 2 the anti-splash device 50 includes fixed dam 51 and sideboard 52, the activity The outer wall of the inwall of baffle plate 52 and fixed dam 51 is brought into close contact;The fixed dam 51 is arranged on base 31, the frame Be provided with 32 conducting wheel 53, the rope being wound on conducting wheel 53 54 and for drive the rope 54 it is up and down Two drive cylinders 55, one end of the rope 54 are connected with sideboard 52 and drive sideboard 52 up and down.When After the water heater liner 10 enters station 33, the second drive cylinder 55 drives, the piston rod retraction band of the second drive cylinder 55 Running rope rope 54 is moved upwards, and sideboard 52 is lifted, and the sideboard 52 is brought into close contact with fixed dam 51, so as to keep away Exempt from the cleaning fluid in cleaning process to be splashed on the water heater liner of adjacent stations, it is impacted.After cleaning, the The piston rod of two drive cylinders 55 stretches out, and drives rope 54 to move downward, sideboard 52 is laid down, so as to by water heater Courage 10, which is transported on next station, carries out other operations.It should be noted that the company of the sideboard 52 and fixed dam 51 The mode of connecing is not limited thereto, in other embodiments of the invention, can also by by the outer wall of the sideboard 52 with The inwall of fixed dam 51 is brought into close contact.
Preferably, the rope 54 is stainless steel ropes, can acid and alkali-resistance, there is good anticorrosion ability.
Preferably, as shown in Fig. 5, Fig. 6 and Fig. 7, the spray equipment 40 includes spray support 42 and shower 43, institute The one end for stating shower 43 is fixed on spray support 42, and the other end of the shower 43 stretches out upwards so that its shower Water heater liner 10 described in 43 water jet face.The shower 43 passes through water-supply-pipe 44 and the tank for containing cleaning fluid 45 connections.Specifically, line slideway 311 is provided with the base 31, the line slideway 311 is provided with along line slideway 311 sliding blocks 312 slided up and down, the spray support 42 are connected with sliding block 312, the piston of first drive cylinder 41 Bar is connected with spray support 42.When needing to carry out cleaning operation, the first drive cylinder 41 drives first, drives first to drive The piston rod of cylinder 41 of taking offence stretches out upwards so that spray support 42 is movable upwards along line slideway 311, so as to shower 43 to Upper activity, the water jet of shower 43 are stretched into water heater liner 10;After cleaning, the piston rod of the first drive cylinder 41 Retraction, drive spray support 42 movable downwards along line slideway 311, so that in the downward activity of shower 43 and water heater Courage 10 separates.The spray equipment 40 is driven by the first drive cylinder 41 up and down, ensures the shower 43 during work Water jet is always positioned in water heater liner 10, so that cleaning fluid is all directed onto in water heater liner 10, ensures cleaning Quality, avoid wasting, and the water heater liner of different height can share same spray equipment 40 so that cleaning of the invention System has a wider array of use range, and versatility is stronger.
Preferably, the delivery port of the water-supply-pipe 44 is connected by flexible pipe 46 with the shower 43, the flexible pipe 46 Length should meet will not to be pullled when the shower 43 has maximum distance with water-supply-pipe 44 it is disconnected, so as to work as shower 43 When up and down, guarantee will not be pullled flexible pipe 46, effectively extend its service life.Preferably, the water-supply-pipe 44 can Think stainless steel tube or steel pipe, preferably stainless steel tube, the flexible pipe 46 is wired hose.
Preferably, the water-supply-pipe 44 is provided with water pump 47, and cleaning fluid is sprayed onto in water heater liner by water pump 47, warp After crossing the supercharging of water pump 47, cleaning performance is more preferably.
Preferably, as shown in Fig. 8, Fig. 9, Figure 10, Figure 11 and Figure 12, the spray canopy body 30 further comprises being used to clamp The clamp system 60 of water heater liner, the clamp system 60 include at least two clamping parts 61 and for driving the clamping part 61 move toward one anothers are moved to clamp or unclamp the 3rd drive cylinder 62 of water heater liner, the 3rd drive cylinder 62 backwards It is fixed in frame 32, and the piston rod of the 3rd drive cylinder 62 is connected with the clamping part 61.During work, it can lead to Cross clamp system 60 water heater liner 10 is fixedly clamped, avoid water heater liner 10 due to the fortune of circulating conveyor chain 20 It is dynamic and rock, cause shower 43 can not accurate face water heater liner 10 opening, so as to cause shower 43 to be difficult to accurately Insert in water heater liner 10, the problem of influenceing production efficiency, and its clamping has good stability, reliability is high, and structure is extremely simple Single, clamping is easy to operate, effectively improves production efficiency, reduces production cost.
Specifically, in the present embodiment, as shown in figure 12, the piston rod of the 3rd drive cylinder 62 is connected with a work Stopper rod support 63, the piston rod support 63 are connected by connecting rod 64 and the clamping part 61.Preferably, such as Figure 11 institutes Show, the clamp system 60 also includes one and is used to carry out spacing detent mechanism 70 to the stroke of the 3rd drive cylinder 62, described Detent mechanism 70 includes being fixed on the mounting seat 71 in frame 32, the mandrel 72 in mounting seat 71 and on mandrel 72 And the sliding bearing 73 slided along mandrel 72;The sliding bearing 73 is connected with the connecting rod 64.
When needing to clamp water heater liner, the piston rod of the 3rd drive cylinder 62 is retracted, so as to drive piston rod branch Frame 63 moves to close to the direction of water heater liner 10, and piston rod support 63 drives clamping part 61 to move together, and clamps hot water Device inner bag 10;When needing to unclamp, the piston rod of the 3rd drive cylinder 62 stretches out, so as to drive piston rod support 63 to away from heat The direction movement of water heater liner 10, so that piston rod support 63 drives clamping part 61 to move together, and unclamps in water heater Courage 10.During clamping with release, sliding bearing 73 comes and goes on mandrel 72 slide all the time.Due to the chi of water heater liner Very little to have different specifications, in order that obtaining clamp system 60 of the invention has good versatility, the length of the mandrel 72 should The guarantee clamp system 60 can clamp the water heater liner 10 of minimum diameter and the water heater liner 10 of maximum gauge, So that the water heater liner 10 of different specification size can be applicable.
Preferably, the spray support 42, piston rod support 63 are shaped steel frame, and the connecting rod 64 is channel-section steel, and its is heavy Amount is lighter.
The course of work of the present invention is as follows:
When needing to clean water heater liner, first, circulating conveyor chain will be hung on by circulating conveyor chain 20 The water heater liner 10 of 20 lower sections is transported in the specified station 33 of spray canopy body 30, the now stop motion of circulating conveyor chain 20;
Secondly, the piston rod of the 3rd drive cylinder 62 is retracted, so as to drive piston rod support 63 to close to water heater liner 10 direction movement, piston rod support 63 drives clamping part 61 to move together, and clamps water heater liner 10, avoids in water heater Courage rocks;
Then, the second drive cylinder 55 drives, and the piston rod of the second drive cylinder 55, which is retracted, drives rope 54 to move upwards, Sideboard 52 is lifted, and the sideboard 52 is remained and is brought into close contact with fixed dam 51;
Then, the first drive cylinder 41 drives, and drives the piston rod of the first drive cylinder 41 to stretch out upwards so that spray branch Frame 42 is movable upwards along line slideway 311, so that the water jet of activity and shower 43 stretches into heat to shower 43 upwards In water heater liner 10;
Finally, cleaning fluid is sprayed onto in water heater liner 10 from tank 45 through shower 43 by water pump 47 and cleaned.
After cleaning, first, the piston rod of the first drive cylinder 41 is retracted so that spray support 42 is led along straight line Rail 311 is movable downwards, so that shower 43 resets downwards;Secondly, the piston rod of the second drive cylinder 55 stretches out band running rope Rope 54 is moved downward, and sideboard 52 is laid down;Then, the piston rod of the 3rd drive cylinder 62 stretches out, so as to drive piston rod Support 63 moves to the direction away from water heater liner 10, and piston rod support 63 drives clamping part 61 to move together, and unclamps heat Water heater liner 10;Finally, circulating conveyor chain 20 starts to walk on, and water heater liner 10 is transported to the station of subsequent processing On, repeat aforesaid operations.
It should be appreciated that the application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can To be improved or converted according to the above description, all these modifications and variations should all belong to the guarantor of appended claims of the present invention Protect scope.

Claims (6)

1. a kind of water heater liner purging system, including for hanging the circulating conveyor chain of water heater liner and defeated located at circulating The spray canopy body below chain is sent, the spray canopy body includes base and the frame on base;It is characterized in that, described Frame is provided with multiple stations for being used to carry out water heater liner cleaning;It is equipped with below each station for water heater liner The spray equipment cleaned, the spray equipment are on base and up and down relative to base;First drive cylinder is set In on base and for driving the spray equipment up and down;It is provided between adjacent two station and is used to prevent cleaning fluid to be splashed to Anti-splash device on the water heater liner of adjacent stations;
The anti-splash device includes fixed dam and sideboard, and the inwall of the sideboard and the outer wall of fixed dam are tight Closely connected conjunction;The fixed dam is arranged on base, be provided with the frame conducting wheel, the rope being wound on conducting wheel with And for driving the second up and down drive cylinder of the rope, one end of the rope and sideboard are connected and band Dynamic sideboard is up and down;
After the water heater liner enters station, the piston rod of second drive cylinder, which is retracted, drives rope to move upwards, Sideboard is lifted, and the sideboard is brought into close contact with fixed dam, so as to avoid the cleaning fluid in cleaning process from flying Splash on the water heater liner of adjacent stations, it is impacted;After cleaning, the piston rod of the second drive cylinder is stretched Go out, drive rope to move downward, sideboard is laid down, so that water heater liner can be transported to next station;
The spray equipment includes spray support and shower, and one end of the shower is fixed on spray support, described The other end of shower is stretched out upwards, and the shower is connected by water-supply-pipe with the tank for containing cleaning fluid;
Line slideway is provided with the base, the line slideway is provided with the sliding block slided up and down along line slideway, described Spray support is connected with sliding block, and piston rod and the spray support of first drive cylinder are connected.
2. water heater liner purging system according to claim 1, it is characterised in that the delivery port of the water-supply-pipe passes through Flexible pipe is connected with the shower.
3. water heater liner purging system according to claim 2, it is characterised in that the water-supply-pipe is provided with water pump.
4. water heater liner purging system according to claim 1, it is characterised in that the spray canopy body further comprises For clamping the clamp system of water heater liner, the clamp system includes at least two clamping parts and for driving the clamping To clamp or unclamp the 3rd drive cylinder of water heater liner, the 3rd drive cylinder is fixed for portion's move toward one another or backwards motion In in frame, and the piston rod of the 3rd drive cylinder is connected with the clamping part.
5. water heater liner purging system according to claim 4, it is characterised in that the piston of the 3rd drive cylinder Bar is connected with a piston rod support, and the piston rod support is connected by connecting rod and the clamping part.
6. water heater liner purging system according to claim 5, it is characterised in that the clamp system also includes one and used Spacing detent mechanism is carried out in the stroke to the 3rd drive cylinder, the detent mechanism includes the installation being fixed in frame Seat, the mandrel in mounting seat and on mandrel and along mandrel slide sliding bearing, the sliding bearing with it is described Connecting rod is connected.
CN201610007528.0A 2016-01-07 2016-01-07 A kind of water heater liner purging system Active CN105499242B (en)

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CN201610007528.0A CN105499242B (en) 2016-01-07 2016-01-07 A kind of water heater liner purging system

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Application Number Priority Date Filing Date Title
CN201610007528.0A CN105499242B (en) 2016-01-07 2016-01-07 A kind of water heater liner purging system

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CN105499242B true CN105499242B (en) 2018-03-06

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