CN215876577U - Filter press plate frame cleaning machine - Google Patents
Filter press plate frame cleaning machine Download PDFInfo
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- CN215876577U CN215876577U CN202121934507.6U CN202121934507U CN215876577U CN 215876577 U CN215876577 U CN 215876577U CN 202121934507 U CN202121934507 U CN 202121934507U CN 215876577 U CN215876577 U CN 215876577U
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Abstract
The utility model discloses a filter press plate frame cleaning machine which comprises a frame, a trolley travelling mechanism, an upper guide mechanism, a brush device and a high-pressure spraying device, wherein the trolley travelling mechanism is arranged on the frame; the frame is fixed on the ground, a trolley travelling mechanism is arranged above the frame, the filter press plate frame is arranged above the trolley travelling mechanism, and the top of the filter press plate frame is connected with an upper guide mechanism; the upper guide mechanism and the trolley travelling mechanism are fixed on the frame through bolts, the top of the brush device is fixed on the upper guide mechanism through bolts, and the bottom of the brush device is fixed on the frame through bolts. The plate frame cleaning work is mechanized and standardized, and the plate frame cleaning work is efficient and convenient; the service cycle of the plate frame of the filter press is prolonged, the plate frame drainage tank is ensured not to be blocked by accumulated ores, the drainage tank is in a relatively good flowing state, and the phenomena of deformation, internal cracking, frame fracture and the like of the plate frame are avoided; and the stable operation of the equipment is facilitated.
Description
Technical Field
The utility model relates to a filter press plate frame cleaning machine, and belongs to the field of filter press plate frame cleaning.
Background
The filter press plate frame cleaning machine is mainly customized equipment designed and manufactured aiming at the regular cleaning of plate frames in an ore processing and treating factory, and the customized equipment needs to be specifically designed according to the difference of specific structures of the plate frames.
In the prior art, a high-pressure cleaning machine is used for manually washing, the volume of the high-pressure cleaning machine is compressed through a pump body after water is absorbed, and finally a high-pressure rubber pipe is connected with a spray head to form high-pressure water, so that accumulated ores in a drainage tank of a filter press plate frame are cleaned.
The prior art has the defects that: the equipment aspect is as follows: the interior of the equipment pump body is easy to wear, the pressure regulating valve is easy to damage, and the high-pressure rubber tube and the spray gun head are easy to wear; second, in the aspect of personnel efficiency: the manual cleaning workload is huge, the labor intensity of workers is high, the occupied time of the workers is large, time and labor are wasted, and the efficiency is low; thirdly, in the field and season: in the winter production process, the filter press plant can not be washed outside, and the plate frame is made of polypropylene in winter, so that precooling is easy to become brittle, the plate frame is easy to damage in the hoisting process, and the hoisting process consumes a long time.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a filter press plate frame cleaning machine, which improves the current situation of plate frame washing of a manual cleaning machine, mechanizes and standardizes the plate frame cleaning work, and is efficient and convenient in plate frame cleaning work.
The technical scheme adopted by the utility model is as follows:
a filter press plate frame cleaning machine comprises a frame, a trolley travelling mechanism, an upper guide mechanism and a brush device; the frame is fixed on the ground, a trolley travelling mechanism is arranged above the frame, the filter press plate frame is arranged above the trolley travelling mechanism, and an upper guide mechanism is arranged at the top of the filter press plate frame; the trolley travelling mechanism is fixed on the rack through a bolt, the top of the brush device is fixed on the upper guide mechanism through a bolt, and the bottom of the brush device is fixed on the rack through a bolt;
the whole framework is responsible for the whole support and layout of equipment, and other frameworks and moving parts are all arranged on the framework, so that the installation and the transportation are convenient. The frame is of a square frame structure, the side surface of the frame is provided with a side supporting beam, the side supporting beam is connected by a horizontal cross supporting beam, the horizontal cross supporting beam is provided with an upper guide mechanism connecting sheet and a travelling mechanism connecting sheet, the frame is connected with an upper guide mechanism through the upper guide mechanism connecting sheet and is connected with a trolley travelling mechanism through the travelling mechanism connecting sheet; the frame is fixed on the ground through a fixing plate connected with a foundation bolt.
The trolley travelling mechanism is mainly responsible for reciprocating travelling of a filter press plate frame on the trolley: manually placing the filter press plate frame in a fixed guide groove on the trolley, manually pushing the filter press plate frame in place, pneumatically clamping the air cylinder, and clamping the plate frame by the air cylinder; the dolly drives the dolly through the chain and gets into the washing space under servo drive motor's drive to according to the speed of setting for and reciprocal number of times, reciprocating motion in wasing the space, cooperation brush and high-pressure spraying system wash the sheet frame. And after cleaning, conveying the plate frame to a plate frame unloading station, and manually hanging and unloading the plate frame. The trolley travelling mechanism comprises a guide groove, a clamping cylinder, a servo driving motor and a chain; the filter press plate frame to be cleaned is positioned above the trolley travelling mechanism, after the bottom of the filter press plate frame enters the guide groove, the cylinder is arranged at the bottom to press the plate frame, the trolley travelling mechanism is driven to realize a moving function by a servo driving motor to drive the chain, the trolley travelling mechanism starts to operate to drive the filter press plate frame to move left and right, and the interior of the plate frame is repeatedly washed;
the upper guide mechanism mainly aims at the plate frame with too high height. The mechanism is convenient for correspondingly righting the top of the plate frame during manual hoisting, and is convenient for manual hoisting; meanwhile, certain supporting and guiding functions are achieved in the process that the trolley drives the plate frame to reciprocate. The upper guide mechanism comprises an upper guide groove, a vertical column frame, a transverse fixing frame and a top connecting transverse plate, and all the parts are connected through bolts. The top of the filter press plate frame is embedded into the guide groove for fixing.
The brush device is mainly matched with a high-pressure spraying system to clean accumulated ores on a plate frame, and belongs to a matched auxiliary system of a cleaning system. 8 brushes were provided in the apparatus. 4 hairbrushes are used for each plate frame, the two sides of the plate frame are arranged in a row, and the two sides of the plate frame are scrubbed. The brush device comprises a brush, the brush is driven by a brush vertical motor, the brush vertical motor is arranged at the topmost part of the brush system and is connected with a brush bearing seat, the brush is arranged at two sides of the plate frame cleaning position, the brush top bearing seat is connected with the brush vertical motor, a bolt is fixed on the upper guide mechanism, the brush bottom bearing seat is fixed on the frame,
the high-pressure spraying device comprises spraying water pipes, the spraying water pipes are arranged on two sides of each hairbrush, the axial line of the hairbrush on each side of the plate frame and the central line of the spraying water pipe on each side are on the same plane, the top of each spraying water pipe is fixed on the upper guide mechanism through a bolt pipe clamp, and the lower part of each spraying water pipe is not fixed; a flange bolt at a water inlet of the spray header is connected with a high-pressure water source, a high-pressure nozzle is configured at the end part of the spray header, water flow forms a fan-shaped or other forms of water columns through the high-pressure nozzle to cover the plate surface of the whole plate frame, and the plate surface is washed without dead angles; the high-pressure water flow of the spray header is provided by a high-pressure water pump, the high-pressure water pump pressurizes and outputs water, and the pressure can be adjusted according to actual conditions; in order to meet the uninterrupted work of the high-pressure pump, a water tank with a certain capacity is configured according to the total flow requirement, a liquid level monitoring system is arranged in the water tank, the water level is monitored in real time, and water supplementing operation is carried out; the water in the water tank is pumped and supplemented from the water supply pool through a water supplementing pump, or water supplementing operation is carried out by controlling an on-off valve on a water supply pipeline. The device is a main part for cleaning the plate frame, and the accumulated ore on the plate frame is soaked, beaten and washed by using the impact force of high-pressure water, so that the work of cleaning the plate frame is realized.
The filter press plate frame cleaning machine provided by the utility model has the following beneficial effects:
(1) the plate frame (large size) of the filter press can realize the function of one-key cleaning, namely, the accumulated ore on the plate frame can be cleaned only by the operation of a button, and the original manual flushing operation and manpower waste are abandoned; the labor intensity of workers is greatly reduced, the labor force is saved, the working environment of workers is improved, and the environmental pollution and resource waste in the cleaning process are avoided;
(2) the operation flow is standardized, some potential safety hazards caused by complicated flow are reduced, and the injury probability of personnel and the damage to a plate frame are reduced;
(3) the service cycle of the plate frame of the filter press is prolonged, the plate frame drainage tank is ensured to be free of accumulated ore blockage, the drainage tank is in a relatively good flowing state, and the phenomena of deformation, internal cracking, frame fracture and the like of the plate frame are avoided. The stable operation of the equipment is facilitated;
(4) the utilization coefficient of the filter press is improved, resource waste and high-intensity operation of personnel caused by the original cleaning method are avoided, the cost loss is reduced, and the post operating environment is improved.
The utility model is further illustrated with reference to the following figures and examples.
Drawings
Fig. 1 is a schematic view of the overall structure of the plate-and-frame cleaning machine for filter presses of the present invention.
Fig. 2 is a schematic structural diagram of the rack.
Fig. 3 is a schematic structural diagram of a trolley travelling mechanism.
Fig. 4 is a schematic structural view of the upper guide mechanism.
Fig. 5 is a schematic structural view of the brush device and the high-pressure spraying device.
In the figure, 1 is a frame, 2 is a trolley travelling mechanism, 3 is an upper guide mechanism, 4 is a brush device, 5 is a fixing plate connected with foundation bolts, 6 is a side supporting beam, 7 is a transverse supporting beam, 8 is an upper guide mechanism connecting plate, 9 is a travelling mechanism connecting plate, 10 is a guide groove, 11 is a clamping cylinder, 12 is a servo driving motor, 13 is a chain, 14 is a filter press plate frame, 15 is a vertical column frame, 16 is a transverse fixing frame, 17 is a top connecting transverse plate, 18 is an upper guide groove, 19 is a brush, 20 is a brush vertical motor, and 21 is a spray water pipe.
Detailed Description
Example (b):
as shown in fig. 1 to 5, a filter press plate frame cleaning machine comprises a frame 1, a trolley travelling mechanism 2, an upper guide mechanism 3, a brush device 4 and a high-pressure spraying device; the frame 1 is fixed on the ground, a trolley travelling mechanism 2 is arranged above the frame, a filter press plate frame 14 is arranged above the trolley travelling mechanism 2, and an upper guide mechanism 3 is arranged at the top of the filter press plate frame 14; the trolley travelling mechanism 2 is fixed on the frame 1 through a bolt, the top of the brush device 4 is fixed on the upper guide mechanism 3 through a bolt, and the bottom of the brush device is fixed on the frame 1 through a bolt.
The frame 1 is a square frame structure, the side surface is provided with a side supporting beam 6, the side supporting beam 6 is connected by a horizontal cross supporting beam 7, the horizontal cross supporting beam 7 is provided with an upper guide mechanism connecting sheet 8 and a traveling mechanism connecting sheet 9, the frame 1 is connected with an upper guide mechanism 3 through the upper guide mechanism connecting sheet 8 and is connected with a trolley traveling mechanism 2 through the traveling mechanism connecting sheet 9; the frame 1 is fixed on the ground through a fixing plate 5 connected with foundation bolts. The whole framework is responsible for the whole support and layout of equipment, and other frameworks and moving parts are all arranged on the framework, so that the installation and the transportation are convenient.
The trolley travelling mechanism comprises a guide groove 10, a clamping cylinder 11, a servo driving motor 12 and a chain 13; clamping cylinders 11 are arranged at two end parts of the guide groove 10, a filter press plate frame to be cleaned is positioned above the trolley travelling mechanism, and after the bottom of the filter press plate frame enters the guide groove, the bottom compresses the plate frame through the clamping cylinders; the chain 13 is connected with the servo drive motor 12 and is positioned in the guide groove 10, the servo drive motor drives the chain to enable the trolley travelling mechanism to realize the moving function, and the trolley travelling mechanism starts to operate to drive the filter press plate frame to move left and right and repeatedly wash the interior of the plate frame. The trolley travelling mechanism is mainly responsible for reciprocating travelling of a filter press plate frame on the trolley: manually placing the filter press plate frame in a fixed guide groove on the trolley, manually pushing the filter press plate frame in place, starting a clamping cylinder, and clamping the plate frame by the cylinder; under servo drive motor's drive, drive the dolly through the chain and get into the washing space to according to the speed of setting for and reciprocal number of times, reciprocating motion in wasing the space, cooperation brush and high pressure spray set wash the sheet frame. And after cleaning, conveying the plate frame to a plate frame unloading station, and manually hanging and unloading the plate frame.
The upper guide mechanism comprises an upper guide groove 18, (8) upright post frames 15, (2) transverse fixing frames 16 and a top connecting transverse plate 17, all the components are connected through bolts, the upper guide mechanism is fixed above the frame through the upright post frames 15, and the top of the filter press plate frame 14 is embedded into the upper guide groove 18 for fixing. The upper guide mechanism mainly aims at the plate frame with too high height. The mechanism is convenient for correspondingly righting the top of the plate frame during manual hoisting, and is convenient for manual hoisting; meanwhile, certain supporting and guiding functions are achieved in the process that the trolley drives the plate frame to reciprocate.
The brush device comprises a brush 19, the brush 19 is driven by a brush vertical motor 20, the brush vertical motor 20 is arranged at the top of the brush 19 and connected with a brush bearing seat, the brush 19 is arranged on two sides of a plate frame cleaning position, the brush top bearing seat is connected with the vertical motor and fixed on an upper guide mechanism through bolts, and the brush bottom bearing seat is fixed on a frame. 8 brushes were provided in the apparatus. 4 hairbrushes are used for each plate frame, and the two sides (inner side and outer side) of the plate frame are arranged in a row, so that the two sides of the plate frame are scrubbed.
The high-pressure spraying device comprises spraying water pipes 21, the spraying water pipes are arranged on two sides of each hairbrush (arranged on the inner side and the outer side of the plate frame and near the moving route of the plate frame), the axial line of the hairbrush on each side of the plate frame and the central line of the spraying water pipe on each side are on the same plane, the top of each spraying water pipe is fixed on the upper guide mechanism through a bolt pipe clamp, and the lower part of each spraying water pipe is not fixed; a water inlet flange of the spray header is connected with a high-pressure water source through a bolt, and a high-pressure nozzle is arranged at the end part of the spray header; the water flow passes through the high-pressure nozzle to form a fan-shaped or other forms of water columns to cover the board surface of the whole board frame, so that the board surface is washed without dead corners; the high-pressure water flow of the spray header is provided by a high-pressure water pump, the high-pressure water pump pressurizes and outputs water, and the pressure can be adjusted according to actual conditions; in order to meet the uninterrupted work of the high-pressure pump, a water tank with a certain capacity is configured according to the total flow requirement, a liquid level monitoring system is arranged in the water tank, the water level is monitored in real time, and water supplementing operation is carried out; the water in the water tank is pumped and supplemented from the water supply pool through a water supplementing pump, or water supplementing operation is carried out by controlling an on-off valve on a water supply pipeline. The device is a main part for cleaning the plate frame, and the accumulated ore on the plate frame is soaked, beaten and washed by using the impact force of high-pressure water, so that the work of cleaning the plate frame is realized.
Claims (8)
1. The filter press plate frame cleaning machine is characterized in that: comprises a frame, a trolley travelling mechanism, an upper guide mechanism, a brush device and a high-pressure spray device; the frame is fixed on the ground, a trolley travelling mechanism is arranged above the frame, the filter press plate frame is arranged above the trolley travelling mechanism, and the top of the filter press plate frame is connected with an upper guide mechanism; the upper guide mechanism and the trolley travelling mechanism are fixed on the frame through bolts, the top of the brush device is fixed on the upper guide mechanism through bolts, and the bottom of the brush device is fixed on the frame through bolts;
the trolley travelling mechanism comprises a guide groove, a clamping cylinder, a servo driving motor and a chain; clamping cylinders are arranged at two end parts of the guide groove, and the chain is connected with a servo driving motor; the upper guide mechanism comprises an upper guide groove, a stand column frame, a transverse fixing frame and a top connecting transverse plate, and all the parts are connected through bolts; the brush device comprises a brush, and the brush is driven by a brush vertical motor; the high-pressure spraying device comprises spraying water pipes which are arranged on two sides of the hairbrush.
2. The filter press plate and frame cleaning machine of claim 1, wherein: the frame is of a square frame structure, the side surface of the frame is provided with a side supporting beam, the side supporting beam is connected by a horizontal cross supporting beam, the horizontal cross supporting beam is provided with an upper guide mechanism connecting sheet and a travelling mechanism connecting sheet, the frame is connected with an upper guide mechanism through the upper guide mechanism connecting sheet and is connected with a trolley travelling mechanism through the travelling mechanism connecting sheet; the frame is fixed on the ground through a fixing plate connected with a foundation bolt.
3. The filter press plate and frame cleaning machine of claim 1, wherein: a filter press plate frame to be cleaned is positioned above the trolley travelling mechanism, the bottom of the filter press plate frame is placed in a guide groove of the trolley travelling mechanism, and the bottom of the plate frame is tightly pressed through a clamping cylinder; the chain is positioned in the guide groove, the chain is driven by the servo drive motor to enable the trolley travelling mechanism to realize the moving function, and the trolley travelling mechanism drives the filter press plate frame to move left and right during operation.
4. The filter press plate and frame cleaning machine of claim 1, wherein: the upper guide mechanism is fixed above the frame through the upright post frame, and the top of the filter press plate frame is embedded into the upper guide groove for fixing.
5. The filter press plate and frame cleaning machine of claim 1, wherein: the brush vertical motor is arranged at the top of the brush and connected with a brush top bearing seat, the brush is arranged on two sides of the plate frame cleaning position, the brush top bearing seat is connected with the brush vertical motor through bolts and fixed on the upper guide mechanism, and the brush bottom bearing seat is fixed on the frame.
6. The filter press plate and frame cleaning machine of claim 1, wherein: the brush device is provided with 8 brushes, 4 brushes are arranged on two sides of each plate frame, and two sides of each plate frame are scrubbed.
7. The filter press plate and frame cleaning machine of claim 1, wherein: the axis line of the brush and the central line of the spray header on each side are on the same plane, and the top of the spray header is fixed on the upper guide mechanism through a bolt pipe clamp; a water inlet flange of the spray header is connected with a high-pressure water source through a bolt, and a high-pressure nozzle is arranged at the end part of the spray header; water flow forms a fan shape through the high-pressure nozzle, can cover the board surface of the whole plate frame, and realizes no dead angle washing of the board surface.
8. The filter press frame washer according to claim 7, wherein: the high-pressure water flow of the spray header is provided by a high-pressure water pump, the high-pressure water pump pressurizes and outputs water, and the pressure is adjusted according to actual conditions; the other end of the high-pressure water pump is connected with a water tank, a liquid level monitoring system is arranged in the water tank, the water level is monitored in real time, and water replenishing operation is carried out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121934507.6U CN215876577U (en) | 2021-08-18 | 2021-08-18 | Filter press plate frame cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121934507.6U CN215876577U (en) | 2021-08-18 | 2021-08-18 | Filter press plate frame cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215876577U true CN215876577U (en) | 2022-02-22 |
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ID=80563671
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121934507.6U Active CN215876577U (en) | 2021-08-18 | 2021-08-18 | Filter press plate frame cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215876577U (en) |
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2021
- 2021-08-18 CN CN202121934507.6U patent/CN215876577U/en active Active
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