CN219715987U - Visual system for sandstone processing state - Google Patents
Visual system for sandstone processing state Download PDFInfo
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- CN219715987U CN219715987U CN202320937718.8U CN202320937718U CN219715987U CN 219715987 U CN219715987 U CN 219715987U CN 202320937718 U CN202320937718 U CN 202320937718U CN 219715987 U CN219715987 U CN 219715987U
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- 238000012545 processing Methods 0.000 title claims abstract description 61
- 230000000007 visual effect Effects 0.000 title claims description 9
- 239000004576 sand Substances 0.000 claims abstract description 60
- 238000012544 monitoring process Methods 0.000 claims abstract description 46
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000012800 visualization Methods 0.000 claims abstract description 12
- 239000004575 stone Substances 0.000 claims abstract description 10
- 238000010276 construction Methods 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 238000004458 analytical method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The utility model discloses a gravel processing state visualization system, which relates to the technical field of production monitoring and comprises the following components: the monitoring module is used for collecting information of each sand and stone processing device in the sand and stone processing process, the industrial computer is electrically connected with the monitoring module and used for storing information of each sand and stone processing device and obtaining output signals, and the industrial computer monitoring module is connected with the industrial computer and used for obtaining operation states of each sand and stone processing device according to the output signals. The method can realize the monitoring effect of the sandstone processing site, can reduce the labor cost, improve the production safety, has rich mechanical state display means in the sandstone processing process, and is favorable for fault analysis and discovery.
Description
Technical Field
The utility model relates to the technical field of production monitoring, in particular to a gravel processing state visualization system.
Background
Sand, which is a loose mixture of sand and crushed stone, is widely used in the fields of houses, roads, highways, railways, engineering and the like as a high-quality building material and a concrete raw material due to good hardness and stable chemical properties. When the sandstone is applied, the sandstone needs to be processed, and the traditional sandstone processing control is unfavorable for timely fault finding and subsequent fault analysis because of excessive links involved, and many workers go to monitor the sandstone processing machinery, so that the manpower is wasted, the cost is increased, the efficiency is improved to be improved in the sandstone processing process, the manpower cost is reduced, and the display means of each mechanical state in the existing sandstone processing process are single.
Disclosure of Invention
The embodiment of the utility model provides a gravel processing state visualization system, which can solve the problem that a large number of workers need to take care of gravel processing machinery in the prior art.
The embodiment of the utility model provides a gravel processing state visualization system, which comprises:
the monitoring module is used for collecting information of each sand processing device in the sand processing process;
the industrial personal computer is electrically connected with the monitoring module and used for storing information of each sand processing device and obtaining output signals;
and the industrial personal computer monitoring module is connected with the industrial personal computer and used for obtaining the running state of each sand and stone processing device according to the output signal.
Further, the sand processing apparatus includes:
the device comprises a tape machine, crushing equipment, screening equipment, feeding equipment, dust removing equipment, sand washing equipment, a conveying belt and feeding equipment.
Further, the monitoring module includes:
the manual input monitoring unit is used for obtaining a manual control signal of a construction party;
the active input control unit is used for obtaining an automatic control signal of a construction party;
and the field monitoring unit is used for obtaining monitoring signals of the construction field.
Further, the industrial computer monitoring module includes:
the graphic display unit is used for displaying real-time images in the running process of the sand processing equipment;
the report display unit is used for summarizing and displaying the report of the faults in the running process of the sand processing equipment;
and the data recording unit is used for recording related data in the operation process of the sand and stone processing equipment.
Further, the device also comprises an alarm unit for giving an audible, visual and electrical alarm when the device fails.
Further, the sand processing equipment further comprises a printing unit which is used for printing the related data recorded by the data recording unit in the operation process of the sand processing equipment.
Compared with the prior art, the embodiment of the utility model provides a gravel processing state visualization system, which has the following beneficial effects:
according to the utility model, the industrial personal computer monitoring module, the input monitoring module and the cooperation of a plurality of sand processing equipment are utilized to visually display the real-time conditions of the sand processing equipment, so that the field monitoring effect is further improved, the labor cost can be reduced, the production safety is improved, the mechanical state display means in the sand processing process are rich, and the fault discovery and analysis are facilitated.
Drawings
FIG. 1 is a schematic structural diagram of a visual system for processing status of sand according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of connection relationships between modules of a visual system for processing status of sand according to an embodiment of the present utility model;
FIG. 3 is a schematic diagram of a monitoring module of a visual system for processing status of sand according to an embodiment of the present utility model;
fig. 4 is a schematic structural diagram of an industrial personal computer monitoring module of a visual system for processing status of sand and stone according to an embodiment of the present utility model.
Detailed Description
The following detailed description of embodiments of the utility model is, therefore, to be taken in conjunction with the accompanying drawings, and it is to be understood that the scope of the utility model is not limited to the specific embodiments.
It is to be understood that the terms "center," "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are directional or positional relationships as indicated based on the drawings, merely to facilitate describing the utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
It should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art in a specific case.
Referring to fig. 1-4, a sand processing status visualization system comprising:
the monitoring module 300 is used for collecting information of each sand processing device 400 in the sand processing process;
the industrial personal computer 100 is electrically connected with the monitoring module 300 and is used for storing information of each sand processing device 400 and obtaining output signals;
the industrial personal computer monitoring module 200 and the industrial personal computer 100 are used for obtaining the operation state of each sand processing device 400 according to the output signals.
It should be noted that, the industrial personal computer 100 is a PLC programmable controller, and the PLC programmable controller is used to realize main control of the system, so that applicability and computing capability are stronger, and data analysis efficiency is higher. The system uses communication network as tie and programmable memory to receive control signals of all devices via analog input signals, and stores and executes simple logic operation, sequential operation, timing, counting and arithmetic operation instructions in the system to output needed signals.
In one possible embodiment, the plurality of sand processing apparatus 400 includes:
the device comprises a tape machine, crushing equipment, screening equipment, feeding equipment, dust removing equipment, sand washing equipment, a conveying belt and feeding equipment.
In the embodiment provided by the utility model, efficient automatic sand processing is realized through cooperation of a plurality of sand processing equipment 400, the sand processing equipment 400 comprises a tape machine, a crushing equipment, a screening equipment, a feeding equipment, a dust removing equipment, a sand washing equipment, a conveying belt and a feeding equipment, various parts of cooperation of the plurality of sand processing equipment are manually attended, a plurality of manual work is needed, the plurality of sand processing equipment 400 further comprises a plurality of relays, and a signal output end of the industrial personal computer 100 is connected with the plurality of relays and is used for controlling the plurality of relays to control operation and disconnection of each sand processing equipment 400 through the industrial personal computer 100.
In one possible implementation, as shown in fig. 3, the monitoring module 300 includes:
a manual input monitoring unit 301 for obtaining a manual control signal of a construction party;
an active input control unit 302, configured to obtain an automatic control signal of a constructor;
the site monitoring unit 303 is configured to obtain a monitoring signal of a construction site.
In the embodiment provided by the utility model, the input monitoring module 300 is used for collecting manual or automatic equipment and field monitoring signals of a construction party, the collected signals are input to the industrial personal computer 100, the industrial personal computer 100 is used for storing the collected signals according to the received input signals and obtaining output signals, signals of multiple aspects such as manual switch control, automatic switch control and field actual conditions are input to the industrial personal computer 100 for better adapting to the field construction conditions, comprehensive data are collected and analyzed, the comprehensive data analysis is ensured, the subsequent visual display effect is further improved, the field monitoring unit 303 comprises a switch detection subunit for detecting the switching state of the equipment and a field environment monitoring subunit for monitoring the field environment, the industrial personal computer monitoring module 200 is added with a video monitoring function, the two-way intercommunication of remote videos and audios at any time and any place can be realized by utilizing a monitoring system and the existing network, the timely processing and command scheduling of emergency events are improved, the whole field is cooperated and swiftly input to the industrial personal monitoring unit 301, the active input control unit 302 is a signal collecting unit, and the sand and stone monitoring unit 400 is arranged on the field monitoring unit 303 comprises a camera.
In one possible implementation, as shown in fig. 4, the industrial personal computer monitoring module 200 includes:
a graphic display unit 201, configured to display real-time images during operation of the sand processing apparatus 400;
the report display unit 202 is used for summarizing and displaying the report of the faults in the operation process of the sand processing equipment 400;
and the data recording unit 203 is configured to record relevant data during the operation of the sand processing apparatus 400.
In the embodiment provided by the utility model, the industrial personal computer 100 transmits signals to the graphic display unit 201, the report display unit 202, the data recording unit 203 and other modules, and the graphic display unit 201, the report display unit 202 and the data recording unit 203 respectively perform real-time image display, report summary display and related data recording so as to facilitate subsequent analysis and check.
In a possible embodiment, the device further comprises an alarm unit 204 for performing an acoustic, optical, electrical alarm in case of a malfunction of the device.
In the embodiment provided by the utility model, in order to timely and effectively prompt dangerous situations, construction safety is ensured, and early warning prompt is timely carried out through the alarm unit according to the output signal of the industrial personal computer 100, so that the user is prompted that related equipment is abnormal in operation, and accurate and timely adjustment is conveniently carried out.
In one possible embodiment, the sand processing equipment 400 further comprises a printing unit 205 for printing the relevant data recorded by the data recording unit 203 during operation of the sand processing equipment 400.
In the embodiment provided by the utility model, in order to facilitate the subsequent manager to check the construction condition, the printing unit is combined with the relevant analysis data transmitted by the industrial personal computer 100 to print the data, so that the manager can check the construction condition conveniently.
The foregoing disclosure is merely illustrative of specific embodiments of the utility model, but the embodiments are not limited thereto and variations within the scope of the utility model will be apparent to those skilled in the art.
Claims (6)
1. A sand processing status visualization system, comprising:
the monitoring module (300) is used for collecting information of each sand processing device (400) in the sand processing process;
the industrial personal computer (100) is electrically connected with the monitoring module (300) and is used for storing information of each sand processing device (400) and obtaining output signals;
and the industrial personal computer monitoring module (200) is electrically connected with the industrial personal computer (100) and is used for obtaining the running state of each sand and stone processing device (400) according to the output signal.
2. A sand working condition visualization system as claimed in claim 1, wherein the sand working apparatus (400) comprises:
the device comprises a tape machine, crushing equipment, screening equipment, feeding equipment, dust removing equipment, sand washing equipment, a conveying belt and feeding equipment.
3. A sand working condition visualization system as claimed in claim 1, wherein the monitoring module (300) comprises:
a manual input monitoring unit (301) for obtaining a manual control signal of a construction party;
an active input control unit (302) for obtaining an automatic control signal of a constructor;
and the field monitoring unit (303) is used for obtaining a monitoring signal of the construction field.
4. A sand working condition visualization system as claimed in claim 1, wherein the industrial personal computer monitoring module (200) comprises:
a graphic display unit (201) for displaying real-time images of the sand processing equipment (400) in the running process;
the report display unit (202) is used for summarizing and displaying the report of the faults in the running process of the sand processing equipment (400);
and the data recording unit (203) is used for recording related data in the operation process of the sand processing equipment (400).
5. A sand working condition visualisation system according to claim 1, further comprising an alarm unit (204) for audible, visual and electrical alarms in case of equipment failure.
6. A sand working condition visualisation system according to claim 4, further comprising a printing unit (205) for printing data recorded by the data recording unit (203) relating to the operation of the sand working apparatus (400).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320937718.8U CN219715987U (en) | 2023-04-23 | 2023-04-23 | Visual system for sandstone processing state |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320937718.8U CN219715987U (en) | 2023-04-23 | 2023-04-23 | Visual system for sandstone processing state |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219715987U true CN219715987U (en) | 2023-09-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320937718.8U Active CN219715987U (en) | 2023-04-23 | 2023-04-23 | Visual system for sandstone processing state |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219715987U (en) |
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2023
- 2023-04-23 CN CN202320937718.8U patent/CN219715987U/en active Active
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