CN110064495A - The online joint control control method of movable Crushing screening plant and control system - Google Patents

The online joint control control method of movable Crushing screening plant and control system Download PDF

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Publication number
CN110064495A
CN110064495A CN201910329141.0A CN201910329141A CN110064495A CN 110064495 A CN110064495 A CN 110064495A CN 201910329141 A CN201910329141 A CN 201910329141A CN 110064495 A CN110064495 A CN 110064495A
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CN
China
Prior art keywords
controller
module
terminal
wireless transport
control
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Pending
Application number
CN201910329141.0A
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Chinese (zh)
Inventor
孟艳伟
冯敏
薛峰
孟兰莹
方涛
刘振起
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Xuzhou XCMG Mining Machinery Co Ltd
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Xuzhou XCMG Mining Machinery Co Ltd
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Priority to CN201910329141.0A priority Critical patent/CN110064495A/en
Publication of CN110064495A publication Critical patent/CN110064495A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses the online joint control control method of movable Crushing screening plant and control systems, the operating status that data acquisition module and image collecting module stand to movable Crushing Station and mobile screening is monitored and data acquire, then respective controller makes selectable judgement to equipment running status, and then fault message or status information are transmitted to master controller by wireless transport module;Main controller is to be able to achieve intelligent trouble diagnosis, receive the signal input instruction that mobile phone terminal, service provider's terminal, mobile charging equipment display and control room terminal issue, and can issue equipment running status information to mobile phone terminal, service provider's terminal, mobile charging equipment display and control room terminal.To realize the online intelligent trouble diagnosis between movable Crushing Station, mobile screening station, realizes the data sharing of service provider, operator, equipment owner, can also realize that live no worker monitor is on duty, equipment use cost is greatly lowered.

Description

The online joint control control method of movable Crushing screening plant and control system
Technical field
The invention belongs to movable Crushing screening plant technical fields, and in particular to movable Crushing screening plant is online Control control system and control method.
Background technique
Movable Crushing Station and mobile screening station be integrated with batcher, conveyer, screening machine, crusher, dynamical system, Electrical system, hydraulic system etc., for loading machine, perhaps excavator generally by two or multi-platform combined makes the charging equipment used With execution unit often up to tens when, work, production line failure rate is high, causes the utilization of capacity lower.Meanwhile once one Equipment breaks down, and other equipment can bring the failure as caused by the non-equipment such as putty, bored machine itself, and live dust compared with Greatly, operating condition is severe, is unsuitable for closely operating.In addition separate operaton between each movable Crushing Station and mobile screening station, if Standby parameter is unable to adjustment, realizes production capacity matching and power match under joint control state, can not achieve each equipment and locate always In optimum Working, energy consumption, energy conservation and environmental protection are reduced.Based on this, design a kind of with online joint control, intelligent trouble diagnosis and reality Scene unattended control system and control method have important realistic meaning.
Summary of the invention
To solve problems of the prior art, the present invention provides movable Crushing screening plant online joint control control system System and control method are used particularly suitable for movable Crushing screening plant.
The present invention is realized by following technical scheme:
The online joint control control method of movable Crushing screening plant, the control method are as follows:
Data acquisition module and image collecting module are monitored the operating status of movable Crushing Station and mobile screening station It is acquired with data, then respective controller makes selectable judgement to equipment running status, and then passes through wireless transport module Fault message or status information are transmitted to master controller;Main controller is able to achieve intelligent trouble diagnosis, receives mobile phone terminal, clothes The signal input instruction that quotient's terminal, mobile charging equipment display and the control room terminal of being engaged in issue, and can be to mobile phone terminal, service Quotient's terminal, mobile charging equipment display and control room terminal issue equipment running status information.
Further, it is inputted by data acquisition module and the signal of image collecting module, the intelligent trouble diagnosis of controller And then to realizing that online joint control controls diagnostic function between equipment.
Further, charging equipment manipulator, control room manipulator are realized in limited range by wireless transport module To monitoring of tools and manipulation, and realize that timely and effectively prevention apparatus failure occurs, and realize that scene is unattended.
Further, it is inputted by the signal of data acquisition module, is input a signal by controller and wireless transport module To master controller, master controller is realized between each movable Crushing Station and mobile screening station by the processing to data and judgement Production capacity matching feature, and then realize power match function, play energy-conserving action.
Further, mobile phone terminal can receive the equipment running status information of master controller sending, be convenient for the equipment owner Equipment is monitored and is managed;Service provider's terminal can receive host controller device running state information, also can be realized pair Movable Crushing sieves fault diagnosis and equipment management.
The online joint control control system of movable Crushing screening plant, it is characterised in that: module, network module, mobile phone terminal, Service provider's terminal, mobile charging equipment display and control room terminal;The data acquisition module and image collecting module with Movable Crushing Station is connected with movable type screening station, and the operating status for standing to mobile crushing and screening is monitored and data Acquisition;The controller is connected by wireless transport module with master controller, and controller has made selection to equipment running status Judgement, and then fault message or status information are transmitted to by wireless transport module by master controller;The master controller is logical Network module is crossed to be connected with mobile phone terminal, service provider's terminal, main controller i.e. be able to achieve intelligent trouble diagnosis, receive mobile phone terminal, The signal that service provider's terminal, mobile charging equipment display and control room terminal issue inputs instruction, and can be to mobile phone terminal, clothes Quotient's terminal, mobile charging equipment display and the control room terminal of being engaged in issue equipment running status information.
Further, the controller includes portable crushing plant controller, mobile charging equipment controller, mobile sieve Set up preparation controller and master controller separately;The wireless transport module includes movable Crushing Station wireless transport module, mobile feeding Equipment wireless transport module, mobile screening station wireless transport module, control room wireless transport module and master controller wirelessly pass Defeated module;The portable crushing plant controller is wirelessly transferred by movable Crushing Station wireless transport module and master controller Module is connected, and the movable type screening plant controller is wirelessly passed by mobile screening station wireless transport module with master controller Defeated module is connected;The mobile charging equipment display passes through mobile charging equipment controller and mobile charging equipment wireless transmission Module is connected, and the mobile charging equipment wireless transport module is connected with master controller wireless transport module;The control room is whole End is connected by control room wireless transport module with master controller wireless transport module.
Further, the data acquisition module, image collecting module are connected with portable crushing plant controller respectively.
Further, the data acquisition module, image collecting module are connected with mobile screening plant controller respectively.
Compared with prior art, the invention has the benefit that
The invention discloses the online joint control control system of movable Crushing screening plant and control methods, including data acquisition module Block, image collecting module, controller, wireless transport module, network module, mobile phone terminal, service provider's terminal and display, each By the information transmission between controller between equipment, online joint control, intelligent trouble diagnosis are realized;By master controller to data Production capacity matching and power match between each equipment are realized in the processing of acquisition module, realize the purpose for reducing energy consumption;Charging equipment Manipulator and control room manipulator may be implemented remote by the information judgement to image collecting module and data acquisition module To monitoring of tools and operation, realize that scene is unattended;Equipment owner equipment can be monitored by mobile phone terminal and Management, service provider can carry out remote fault diagnosis, monitoring of tools and management to equipment by terminal device.By to movable type The online joint control control system of Crushing & Screening Machineries and design of control method, be greatly improved the movable Crushing screening plant utilization of capacity, It reduces energy consumption, improve equipment economy, used particularly suitable for movable Crushing screening plant.
Detailed description of the invention
Fig. 1 is systematic schematic diagram of the invention.
Specific embodiment
To keep the purposes, technical schemes and advantages of the invention implemented clearer, below in conjunction in the embodiment of the present invention Attached drawing, technical solution in the embodiment of the present invention is further described in more detail.In the accompanying drawings, identical from beginning to end or class As label indicate same or similar element or element with the same or similar functions.Described embodiment is the present invention A part of the embodiment, instead of all the embodiments.The embodiments described below with reference to the accompanying drawings are exemplary, it is intended to use It is of the invention in explaining, and be not considered as limiting the invention.Based on the embodiments of the present invention, ordinary skill people Member's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.Under Face is described in detail the embodiment of the present invention in conjunction with attached drawing.
As shown in Figure 1, the online joint control control system of movable Crushing screening plant, which includes data acquisition module Block, image collecting module, controller, wireless transport module, network module, mobile phone terminal, service provider's terminal, mobile charging equipment Display and control room terminal;The data acquisition module and image collecting module are sieved with movable Crushing Station and movable type It stands and is connected, be monitored for the operating status to mobile crushing and screening station and data acquire;The controller passes through wireless Transmission module is connected with master controller, and controller makes selectable judgement to equipment running status, and then passes through wireless transmission Fault message or status information are transmitted to master controller by module;The master controller passes through network module and mobile phone terminal, clothes Quotient's terminal of being engaged in is connected, and main controller is able to achieve intelligent trouble diagnosis, receives mobile phone terminal, service provider's terminal, mobile charging equipment The signal that display and control room terminal issue inputs instruction, and can be aobvious to mobile phone terminal, service provider's terminal, mobile charging equipment Show that device and control room terminal issue equipment running status information.
With continued reference to shown in Fig. 1, the controller includes portable crushing plant controller, mobile charging equipment control Device, mobile screening plant controller and master controller;The wireless transport module includes movable Crushing Station wireless transmission mould Block, mobile charging equipment wireless transport module, mobile screening station wireless transport module, control room wireless transport module and master control Device wireless transport module processed;The portable crushing plant controller passes through movable Crushing Station wireless transport module and main control Device wireless transport module is connected, and the movable type screening plant controller passes through mobile screening station wireless transport module and master control Device wireless transport module processed is connected;The mobile charging equipment display is set by mobile charging equipment controller and mobile feeding Standby wireless transport module is connected, and the mobile charging equipment wireless transport module is connected with master controller wireless transport module;Institute Control room terminal is stated to be connected by control room wireless transport module with master controller wireless transport module.The data acquisition module Block, image collecting module are connected with portable crushing plant controller respectively.The data acquisition module, image collecting module point It is not connected with mobile screening plant controller.
The online joint control control method of movable Crushing screening plant, the control method are as follows:
Data acquisition module and image transmission module are to be monitored to each movable Crushing screening plant operating status and data Acquisition, then passes information to each controller.
Each device controller passes to master controller by wireless transport module, and data processing, judgement are realized in main control Result information is transferred to each controller, and then is realized to execution unit control on each movable Crushing screening plant to realize Joint control between each machine realizes production capacity matching and power match, reduces energy consumption, improves equipment economy.
Charging equipment manipulator, control room manipulator receive and processing master controller the information data passed over, Timely and effectively prevention apparatus failure occurs, and can also realize that scene is unattended.
Mobile phone terminal can receive master controller sending equipment running status information, convenient for the equipment owner to equipment into Row monitoring and management.
Service provider's terminal can receive host controller device running state information, also may be implemented to sieve movable Crushing Fault diagnosis and equipment management.
The above is only a preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (9)

1. the online joint control control method of movable Crushing screening plant, which is characterized in that the control method is as follows:
Data acquisition module and image collecting module are monitored the operating status of movable Crushing Station and mobile screening station It is acquired with data, then respective controller makes selectable judgement to equipment running status, and then passes through wireless transport module Fault message or status information are transmitted to master controller;
Main controller is able to achieve intelligent trouble diagnosis, receives mobile phone terminal, service provider's terminal, mobile charging equipment display and control The signal that room terminal processed issues inputs instruction, and can be to mobile phone terminal, service provider's terminal, mobile charging equipment display and control Room terminal issues equipment running status information.
2. the online joint control control method of movable Crushing screening plant according to claim 1, it is characterised in that: pass through number It is inputted according to acquisition module and the signal of image collecting module, the intelligent trouble diagnosis of controller is online to realizing between equipment in turn Joint control controls diagnostic function.
3. the online joint control control method of movable Crushing screening plant according to claim 1, it is characterised in that: pass through nothing Line transmission module is realization charging equipment manipulator, control room manipulator in limited range to monitoring of tools and manipulation, and in fact Now timely and effectively prevention apparatus failure occurs, and realizes that scene is unattended.
4. the online joint control control method of movable Crushing screening plant according to claim 1, it is characterised in that: pass through number It is inputted according to the signal of acquisition module, by controller and wireless transport module the signal is input to master controller, master controller is logical It crosses the processing to data and each movable Crushing Station and the mobile production capacity matching feature sieved between station, Jin Ershi is realized in judgement Existing power match function, plays energy-conserving action.
5. the online joint control control method of movable Crushing screening plant according to claim 1, it is characterised in that: mobile phone is whole End can receive the equipment running status information of master controller sending, and equipment is monitored and is managed convenient for the equipment owner;
Service provider's terminal can receive host controller device running state information, also can be realized and sieve failure to movable Crushing Diagnosis and equipment management.
6. the online joint control control system of movable Crushing screening plant, it is characterised in that: the control system includes data acquisition module Block, image collecting module, controller, wireless transport module, network module, mobile phone terminal, service provider's terminal, mobile charging equipment Display and control room terminal;
The data acquisition module and image collecting module are connected with movable Crushing Station and mobile screening station, for shifting Dynamic broken and screening station operating status is monitored to be acquired with data;
The controller is connected by wireless transport module with master controller, and controller makes selectively equipment running status Judgement, and then fault message or status information are transmitted to by wireless transport module by master controller;
The master controller is connected by network module with mobile phone terminal, service provider's terminal, and main controller is able to achieve intelligent trouble It diagnoses, receive the signal input that mobile phone terminal, service provider's terminal, mobile charging equipment display and control room terminal issue and refer to It enables, and equipment running status letter can be issued to mobile phone terminal, service provider's terminal, mobile charging equipment display and control room terminal Breath.
7. the online joint control control system of movable Crushing screening plant according to claim 6, it is characterised in that: the control Device processed includes portable crushing plant controller, mobile charging equipment controller, mobile screening plant controller and main control Device;
The wireless transport module includes movable Crushing Station wireless transport module, mobile charging equipment wireless transport module, moves Dynamic formula screening station wireless transport module, control room wireless transport module and master controller wireless transport module;
The portable crushing plant controller is wirelessly transferred mould by movable Crushing Station wireless transport module and master controller Block is connected, and the movable type screening plant controller is wirelessly transferred by mobile screening station wireless transport module and master controller Module is connected;
The mobile charging equipment display passes through mobile charging equipment controller and mobile charging equipment wireless transport module phase Even, the mobile charging equipment wireless transport module is connected with master controller wireless transport module;
The control room terminal is connected by control room wireless transport module with master controller wireless transport module.
8. the online joint control control system of movable Crushing screening plant according to claim 7, it is characterised in that: the number It is connected respectively with portable crushing plant controller according to acquisition module, image collecting module.
9. the online joint control control system of movable Crushing screening plant according to claim 7, it is characterised in that: the number It is connected respectively with mobile screening plant controller according to acquisition module, image collecting module.
CN201910329141.0A 2019-04-23 2019-04-23 The online joint control control method of movable Crushing screening plant and control system Pending CN110064495A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110531139A (en) * 2019-08-28 2019-12-03 徐州徐工矿业机械有限公司 The current monitoring system and control method at a kind of movable Crushing screening station
CN116679669A (en) * 2023-06-07 2023-09-01 矿冶科技集团有限公司 Screening system fault diagnosis method and system

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CN107866163A (en) * 2016-09-26 2018-04-03 新昌县澄潭镇达东机械厂 Ribbon stirrer pulverizing chamber vibration monitoring warning module
CN207780594U (en) * 2018-02-06 2018-08-28 苏州中材建设有限公司 Cement producing line industrial communication switching control system
CN109577718A (en) * 2018-03-02 2019-04-05 扬州鑫昊重型机械有限公司 A kind of long-distance management system and control method of intelligent three-dimensional garage

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CN203502811U (en) * 2013-10-15 2014-03-26 丽水学院 Forklift remote monitoring maintenance device
CN104122870A (en) * 2014-07-27 2014-10-29 湖南三箭自控科技有限公司 Multi-controller DCS (Distributed Control System) control system and control method thereof
CN104898596A (en) * 2015-04-02 2015-09-09 中国石油大学(华东) On-site multifunctional safety supervision integrated management system
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110531139A (en) * 2019-08-28 2019-12-03 徐州徐工矿业机械有限公司 The current monitoring system and control method at a kind of movable Crushing screening station
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CN116679669A (en) * 2023-06-07 2023-09-01 矿冶科技集团有限公司 Screening system fault diagnosis method and system
CN116679669B (en) * 2023-06-07 2024-03-26 矿冶科技集团有限公司 Screening system fault diagnosis method and system

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Application publication date: 20190730