CN106406289A - Robot troubleshooting system and method - Google Patents
Robot troubleshooting system and method Download PDFInfo
- Publication number
- CN106406289A CN106406289A CN201611010963.5A CN201611010963A CN106406289A CN 106406289 A CN106406289 A CN 106406289A CN 201611010963 A CN201611010963 A CN 201611010963A CN 106406289 A CN106406289 A CN 106406289A
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- China
- Prior art keywords
- robot
- maintenance
- module
- fault
- terminal app
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
- G05B23/0213—Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24065—Real time diagnostics
Abstract
The invention discloses a robot troubleshooting system. The robot troubleshooting system includes robot hardware, a robot hardware detection module and a terminal APP; the robot hardware includes a mechanical function module and basic function modules; the mechanical function module modulates the mechanical mechanism of the robot hardware so as to facilitate disassembly; the basic function modules are connected with an adapter board through lines and interfaces; and the adapter board carries out signal switching and integration so as to integrate the acquisition of signals and control onto control integration boards, and therefore, module disassembly and replacement can be facilitated. Accordingly, the invention also discloses a robot troubleshooting method. According to the method, the robot hardware detection module is adopted to carry out fault detection and judge modules requiring replacement; the terminal APP directly displays a graph-text maintenance scheme; and therefore, a fault locating process can be intelligentized, the technical threshold and complexity of maintenance can be reduced, the work efficiency of the maintenance is improved, and the difficulty of the maintenance of widely and dispersedly-applied robots can be decreased.
Description
Technical field
The present invention relates to robotics are and in particular to a kind of robot fault examination and repair system and method.
Background technology
Robot hardware is the robot entity being made up of the part such as mechanical mechanism, electronic module and shell.Robot is hard
Part fault is one of modal problem in robot maintenance, damages including mechanical mechanism, electronic circuit damages and Housing failure
Deng.
Traditional robot fault maintenance is to carry the testing equipment of specialty to robot by special attendant mostly
Carry out failture evacuation and positioning, the part that determination is broken down is disassembled and changed.Although this traditional maintenance mode
Can solve the problem that robot fault problem, however it is necessary that attendant is investigated one by one to possible problem and is detected, work effect
Rate is low, relies on the with conspicuous characteristics of service experience, reduces the maintainability of robot, increased the cost of robot maintenance.Right
Carry the robot of self-check program in inside, can directly pass through the basic action command of regulation or the demarcation feedback of function, journey
The initialization of sequence, returns program error code, by having the attendant of certain specialized maintenance experience rule of thumb or from froming the perspective of
Bright book inquiry error code realizing judgement to robot basic problem, reasoning and positioning, carries out related maintenance or changes
Operation.Although the robot with self-checking function has certain fault location ability, its fault location mode is all simple
Report an error, the personnel that need repairing carry out the inquiry of problem according to error code, reorientate problem andsolution.This maintenance side
Formula is not actually improved the maintainability of robot, and still has certain technical threshold for maintainer.
Application with intelligent robot technology and development, intelligent robot enter huge numbers of families or community service by
Gradually become a kind of trend, this usage amount is big, wide application, increase the difficulty of robot maintenance using scattered situation.
Content of the invention
The technical problem to be solved in the present invention is, improves the maintainability of robot, reduces the technology door of maintainer
Sill, improve the efficiency of robot fault positioning and maintenance, reduce, wide application big to usage amount, using scattered robot dimension
The difficulty repaiied.
In order to solve above-mentioned technical problem, the invention provides a kind of robot fault examination and repair system, hard including robot
Part, robot hardware's detection module and terminal APP, the outfan of described robot hardware and described robot hardware's detection module
Input connect, the outfan of described robot hardware's detection module is connected with described terminal APP；
Described robot hardware includes mechanical function module and fundamental functional modules, and described mechanical function module is by robot hardware
Mechanical mechanism modularity, easy to disassemble；The power supply data signaling interface of described fundamental functional modules passes through circuit and interface
It is connected with keyset, described keyset carries out signal converting and integration, the collection of data signal and control are incorporated into control whole
On plywood, power interface is incorporated on power supply integration plate, is easy to module dismounting and changes；
Described robot hardware's detection module includes display screen, testing circuit plate, interface and power supply, for according to default algorithm
Carry out real-time detection, obtain the fault message of robot, and fault message is shown on described display screen；
Described terminal APP is used for fault message being acquired, parse and positioning, and finally shows picture and text maintenance program, for dimension
The person of repairing executes maintenance operation.
Further, described mechanical function module and sensor group are combined into a kind of interface functional part.
Further, execution or sensing element based on described fundamental functional modules, are often incorporated into the machinery of robot
Among mechanism or shell mechanism, can Modularized dismounting.
Further, described circuit and interface are the internal wiring of robot, play interconnection function.
Further, described control integration plate setting polylith, described control integration plate by plug with buckle in the way of fix
On described keyset.
Further, described terminal APP is the application program being arranged in mobile phone, PAD or remaining similar terminal unit.
Further, described terminal APP realizes fault location and picture and text by image recognition mode or wireless communication mode
Maintenance program shows.
Further, described image recognition method includes Quick Response Code, one-dimension code or other image recognition mode, described wireless
Communication modes include bluetooth, wifi or other wireless communication mode.
Correspondingly, present invention also offers a kind of robot fault repair method, including：
Open robot hardware's detection module, obtain the fault message of robot；
By terminal APP, fault message is acquired, parses and positions, finally show picture and text maintenance program；
Maintenance operation, performing module dismounting and replacing are carried out according to picture and text maintenance program；
After having executed replacement operation, carry out fault detect again by terminal APP, obtain maintenance result；
If the display maintenance of terminal APP completes, maintenance terminates, if the new repair message of display, according to the picture and text maintenance returning
Scheme carries out maintenance operation, until display maintenance completes, then termination detection maintenance.
Further, described terminal APP includes acquisition module, parsing module, Knowledge of Maintenance library module and document display mould
Block, described acquisition module is acquired to fault message by image recognition mode or wireless communication mode, described parsing module
The fault message of collection is parsed, described Knowledge of Maintenance library module enters line retrieval positioning, is finally shown by described document
Show module display picture and text maintenance program, execute maintenance operation for maintenance person.
The robot fault examination and repair system of the present invention and method, have the advantages that：
1st, the robot fault examination and repair system of the present invention, achieves the modularity of robotic mechanism by mechanical function module
And detachableization, by fundamental functional modules, circuit and interface, keyset, control integration plate and power supply integration plate to achieve work(
The integration of energy circuit, is easy to the systematicness detection of robot hardware, is easy to be dismantled according to modular mode.
2nd, the robot fault examination and repair system of the present invention, is keeped in repair in the way of changing functional module, is easy to resource
Centralization is processed, and improves the convenience of robot maintenance.
3rd, the robot fault repair method of the present invention, simplifies maintenance flow, by terminal APP, fault message is carried out
Collection, parsing and positioning, directly obtain picture and text maintenance program, eliminate traditional dependence experience and sound out, or in explanation document
In look into the mode taking explanation of error to be keeped in repair, reduce technical threshold and the complexity of maintenance, improve the work of Maintenance and Repair
Make efficiency, be easy to, wide application big to usage amount, keeped in repair using scattered robot.
Brief description
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
Have technology description in required use accompanying drawing be briefly described it should be apparent that, drawings in the following description be only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, acceptable
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the structural representation of robot fault examination and repair system in the embodiment of the present invention one.
Fig. 2 is the structured flowchart of robot hardware in the embodiment of the present invention one.
Fig. 3 is the structured flowchart of robot hardware's detection module in the embodiment of the present invention one.
Fig. 4 is the block architecture diagram of terminal APP in the embodiment of the present invention one.
Fig. 5 is the method flow diagram of robot fault examination and repair system in the embodiment of the present invention one.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation description is it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art obtained on the premise of not making creative work all its
His embodiment, broadly falls into the scope of protection of the invention.
Embodiment one：
Refer to Fig. 1, Fig. 1 is the structural representation of robot fault examination and repair system in the present embodiment.Present embodiments provide one
Plant robot fault examination and repair system, including robot hardware 100, robot hardware's detection module 101 and terminal APP 102, institute
The outfan stating robot hardware 100 is connected with the input of described robot hardware's detection module 101, described robot hardware
The outfan of detection module 101 is connected with described terminal APP 102.
Refer to Fig. 2, Fig. 2 is the structured flowchart of robot hardware in the present embodiment.In this example, by robot hardware
100 are divided into mechanical function module 200, such as machine human skeleton and pure mechanic structure etc., are combined as one kind with related sensor 201
Interface functional part；Fundamental functional modules, including fundamental functional modules 202, fundamental functional modules 203 and fundamental functional modules
204 etc., in addition to retaining power supply data signaling interface, remainder is packaged with functional module, can independently take off and change,
As various sensors and electric actuator；The power supply data signaling interface that each functional module retains passes through circuit and interface
205 are connected with keyset 206, and described keyset 206 carries out signal converting and integration, by the collection of the data signal of modules
It is incorporated on control integration plate with control, described control integration plate setting polylith, including control integration plate 207, control integration plate
208 and control integration plate 209 etc., the power interface of modules is incorporated on power supply integration plate 210, simultaneously that robot is hard
Part detection module 101 is connected on described keyset 206, and described robot hardware's detection module 101 passes through described keyset 206
Fault detect is carried out to modules and integration plate, orients rapidly the module needing to change, generate breakdown maintenance Quick Response Code, behaviour
Make personnel by terminal APP 102 being arranged in mobile phone, the Quick Response Code of robot hardware's detection module 101 display is swept
Retouch and parse, obtain picture and text maintenance program, maintenance operation, performing module dismounting and replacing are carried out according to picture and text maintenance program, that is,
Can achieve maintenance.
Refer to Fig. 3, Fig. 3 is the structured flowchart of robot hardware's detection module in the present embodiment, described robot hardware
Detection module 101 is made up of display screen 300, detection core board 301, detection interface 302 and 303 4 parts of independent current source, should
Module is powered by described independent current source 303, and described detection interface 302 is connected with described keyset 206, by described detection core
Plate 301 carries out fault detect according to preset algorithm, and fault message is shown by described display screen 300.
Refer to Fig. 4, Fig. 4 is the block architecture diagram of terminal APP in the present embodiment, this terminal APP 102 is by two-dimensional code scanning
Module 400, Quick Response Code parsing module 401, Knowledge of Maintenance library module 402 and document display module 403 4 part composition.Described two
Dimension code scan module 400 is acquired to 2 D code information obtaining by photographic head, and described Quick Response Code parsing module 401 will gather
The 2 D code information obtaining is parsed, and enters line retrieval positioning in described Knowledge of Maintenance library module 402, finally by described literary composition
Shelves display module 403 shows, executes maintenance operation for maintenance person.
Refer to Fig. 5, Fig. 5 is the method flow diagram of robot fault examination and repair system in the present embodiment, comprises the following steps：
S501, unlatching robot hardware's detection module；
S502, the fault Quick Response Code being generated by terminal APP Scanning Detction module；
S503, operated according to the picture and text maintenance program that terminal APP shows, performing module dismounting and changing, after the completion of execution,
Return to step S502, judges whether maintenance completes；
S504 is if it is not, then carry out maintenance operation according to the picture and text maintenance program returning；
S505, if so, then maintenance terminate.
Embodiment two：
The present embodiment is with the difference of a upper embodiment：
Described terminal APP is the application program being arranged in mobile phone, and described terminal APP is realized by one-dimension code image recognition mode
Fault location and picture and text maintenance program show, operator carry out maintenance operation according to picture and text maintenance program, and performing module is dismantled
And replacing, you can realize maintenance.
Embodiment three：
The present embodiment is with the difference of a upper embodiment：
Described terminal APP is the application program being arranged in mobile phone, and it is fixed that described terminal APP realizes fault by bluetooth communication mode
Position and picture and text maintenance program show, operator carry out maintenance operation, performing module dismounting and replacing according to picture and text maintenance program,
Can achieve maintenance.
Example IV：
The present embodiment is with the difference of a upper embodiment：
Described terminal APP is the application program being arranged in PAD, and it is fixed that described terminal APP realizes fault by wifi communication modes
Position and picture and text maintenance program show, operator carry out maintenance operation, performing module dismounting and replacing according to picture and text maintenance program,
Can achieve maintenance.
The robot fault examination and repair system of the present invention and method, have the advantages that：
1st, the robot fault examination and repair system of the present invention, achieves the modularity of robotic mechanism by mechanical function module
And detachableization, by fundamental functional modules, circuit and interface, keyset, control integration plate and power supply integration plate to achieve work(
The integration of energy circuit, is easy to the systematicness detection of robot hardware, is easy to be dismantled according to modular mode.
2nd, the robot fault examination and repair system of the present invention, is keeped in repair in the way of changing functional module, is easy to resource
Centralization is processed, and improves the convenience of robot maintenance.
3rd, the robot fault repair method of the present invention, simplifies maintenance flow, by terminal APP, fault message is carried out
Collection, parsing and positioning, directly obtain picture and text maintenance program, eliminate traditional dependence experience and sound out, or in explanation document
In look into the mode taking explanation of error to be keeped in repair, reduce technical threshold and the complexity of maintenance, improve the work of Maintenance and Repair
Make efficiency, reduce, wide application big to usage amount, the difficulty keeped in repair using scattered robot.
The above, be only the preferred embodiments of the present invention, and not the present invention is done with any pro forma restriction, for
For those skilled in the art, in the range of without departing from the technology of the present invention, in the technology of available the disclosure above
Hold and make a little Equivalent embodiments changing or be modified to equivalent variations, as long as being without departing from technical solution of the present invention content, according to
According to the present invention technical spirit to any simple modification made for any of the above embodiments, equivalent variations and modification, all still fall within this
In the protection domain of bright technical scheme.
Claims (10)
1. a kind of robot fault examination and repair system is it is characterised in that include robot hardware, robot hardware's detection module and end
End APP, the outfan of described robot hardware is connected with the input of described robot hardware's detection module, and described robot is hard
The outfan of part detection module is connected with described terminal APP；
Described robot hardware includes mechanical function module and fundamental functional modules, and described mechanical function module is by robot hardware
Mechanical mechanism modularity, easy to disassemble；The power supply data signaling interface of described fundamental functional modules passes through circuit and interface
It is connected with keyset, described keyset carries out signal converting and integration, the collection of data signal and control are incorporated into control whole
On plywood, power interface is incorporated on power supply integration plate, is easy to module dismounting and changes；
Described robot hardware's detection module includes display screen, testing circuit plate, interface and power supply, for according to default algorithm
Carry out real-time detection, obtain the fault message of robot, and fault message is shown on described display screen；
Described terminal APP is used for fault message being acquired, parse and positioning, and finally shows picture and text maintenance program, for dimension
The person of repairing executes maintenance operation.
2. a kind of robot fault examination and repair system according to claim 1 it is characterised in that described mechanical function module with
Sensor group is combined into a kind of interface functional part.
3. a kind of robot fault examination and repair system according to claim 2 is it is characterised in that described fundamental functional modules are
Basis execution or sensing element.
4. a kind of robot fault examination and repair system according to claim 3 is it is characterised in that described circuit and interface are machine
The internal wiring of device people, plays interconnection function.
5. a kind of robot fault examination and repair system according to claim 1 is it is characterised in that described control integration plate is to insert
Pull out and be fixed on described keyset with the mode of buckle.
6. a kind of robot fault examination and repair system according to claim 5 is it is characterised in that described terminal APP is to install
Application program in mobile phone, PAD or remaining similar terminal unit.
7. a kind of robot fault examination and repair system according to claim 6 is it is characterised in that described terminal APP passes through figure
As recognition method or wireless communication mode are realized fault location and shown with picture and text maintenance program.
8. a kind of robot fault examination and repair system according to claim 7 is it is characterised in that described image recognition method bag
Include Quick Response Code, one-dimension code or other image recognition mode, described wireless communication mode includes bluetooth, wifi or other wireless telecommunications
Mode.
9. a kind of robot fault repair method is it is characterised in that include：
Open robot hardware's detection module, obtain the fault message of robot；
By terminal APP, fault message is acquired, parses and positions, finally show picture and text maintenance program；
Maintenance operation, performing module dismounting and replacing are carried out according to picture and text maintenance program；
After having executed replacement operation, carry out fault detect again by terminal APP, obtain maintenance result；
If the display maintenance of terminal APP completes, maintenance terminates, if the new repair message of display, according to the picture and text maintenance returning
Scheme carries out maintenance operation, until display maintenance completes, then termination detection maintenance.
10. a kind of robot fault repair method according to claim 9 is it is characterised in that described terminal APP includes adopting
Collection module, parsing module, Knowledge of Maintenance library module and document display module, described acquisition module is by image recognition mode or nothing
Line communication modes are acquired to fault message, and the fault message gathering is parsed by described parsing module, in described Knowledge of Maintenance
Enter line retrieval positioning in library module, finally picture and text maintenance program is shown by described document display module, execute maintenance for maintenance person
Operation.
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|---|---|---|---|
| CN201611010963.5A CN106406289A (en) | 2016-11-17 | 2016-11-17 | Robot troubleshooting system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611010963.5A CN106406289A (en) | 2016-11-17 | 2016-11-17 | Robot troubleshooting system and method |
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| CN106406289A true CN106406289A (en) | 2017-02-15 |
Family
ID=58068325
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| CN201611010963.5A Pending CN106406289A (en) | 2016-11-17 | 2016-11-17 | Robot troubleshooting system and method |
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Cited By (5)
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|---|---|---|---|---|
| CN107671887A (en) * | 2017-08-22 | 2018-02-09 | 广东美的智能机器人有限公司 | Robot self-test control method, robot and dispatch server |
| CN107688345A (en) * | 2017-08-29 | 2018-02-13 | 平安科技（深圳）有限公司 | Screen state automatic detection machine people, method and computer-readable recording medium |
| CN108595197A (en) * | 2018-04-16 | 2018-09-28 | 上海与德科技有限公司 | A kind of robot components update method, device, robot and storage medium |
| CN110116392A (en) * | 2018-02-06 | 2019-08-13 | 联想企业解决方案(新加坡)有限公司 | Tool box |
| CN110131464A (en) * | 2019-05-08 | 2019-08-16 | 福建洁博利厨卫科技有限公司 | A kind of inductive tap discharging device |
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Application publication date: 20170215 |